Dispersion Of Particles Research Articles

Simulation on interface airflow by occupant’s traffic flow through operating room

Air cleanliness level in operating room is crucial for safety of patient. Medical staffs usually enter or leave operating room under operational condition. However, the combined effect of traffic flow and temperature difference on airflow characteristic and particle dispersion through the door interface has not been fully investigated. Therefore, numerical simulation was carried out to investigate the influence of traffic flow and temperature difference. It is found that the disturbance caused by occupant’s movement through the door interface is larger than that of the temperature difference. The larger the walking speed is, the more the infiltrated air and the intruded particles are. On average, the particle intrusion ratio with walking speed 0.60 m/s is less than that with walking speed 0.80 m/s and 1.00 m/s by 30% and 42%, respectively. It is recommended to slow down the walking speed when people enter into or leave the operating room. When people enter into the operating room, the particle intrusion ratio can be reduced with the increase of the temperature difference. It is suggested that the temperature in operating room should be larger appropriately than that of the anteroom. This study provides a reference for optimal operation of operating room.

Evaluation the effect of multi-pass friction stir processing on the wear, mechanical properties, and microstructure of the AA1050/ZrO2 surface nanocomposite

This work presents surface nanocomposites of aluminum alloy AA1050, reinforced with zirconium oxide (ZrO2) nanoparticles developed through multipass friction stir processing (FSP). This article attempts to study the effects of the number of passes on the wear rate, microhardness profile, tensile properties, and macrostructure of surface nanocomposites. The results demonstrate that an improved distribution of ZrO2 nanoparticles is obtained following each FSP pass, and that the number of passes increases with a decrease in stir zone (SZ) grain size. Consequently, it was found that applying FSP passes continuously enhances the materials' microhardness and tensile characteristics. In the microstructure development of the stir zone during the ZrO2 nanoparticle FSP, dynamic recrystallization (DRX) was an essential mechanism. The main reason for this is that surface nanocomposites with homogenous ZrO2 particle dispersion and no discernible particle clustering in the stir zone were shown by microstructural studies conducted through FSP, which significantly reduced the matrix grain size. The AA1050 base metal (BM) has an ultimate tensile strength, yield strength, and hardness of 59.2 MPa, 24 MPa, and 30.1 respectively. The nanocomposite generated by 5 FSP passes exhibits improved yield stress (55 MPa), tensile strength (94.5 MPa), and microhardness (86.5 HV), but its tensile ductility decreased from 34% to 23.8% when compared to the base metal. Tensile strength that is higher is the outcome of fine dimples' ability to pin the dislocation movement during tensile loading. According to fractographic studies, the ductile–brittle mode replaced the dimple-shaped ductile fracture mode.

Key Control Characteristics of Carbon Black Materials for Fuel Cells and Batteries for a Standardized Characterization of Surface Properties

AbstractCarbon Blacks (CBs) are primarily used in electrocatalysis as support materials for nanoparticulate electrocatalysts. In fuel cells, CBs, catalysts, and proton conductive polymers (ionomers) undergo a dispersion/homogenization process for electrode coating. The interactions between components in dispersion and the surface of CB particles are complex. The surface characteristics of CB particles impact slurry formulation, electrode coating, and the resulting electrode layer, affecting fuel cell and battery performance and durability. This study investigates commercially available CBs such as Vulcan XC72R, Ketjen Black EC‐300J, Ketjen Black EC‐600JD, and Super C65, focusing on application‐relevant key control characteristics (KCCs). The KCCs include physicochemical features like electrical conductivity (electron transport through the catalyst layer, CL), oxygen‐containing surface groups (hydrophilicity/phobicity of the CL, catalyst functionalization), surface basicity/acidity, ionomer adsorption, and particle dispersibility (catalyst ink stability). KCCs are determined by particle bulk electrical conductivity, Boehm titration (BT), isoelectric point (IEP), and Hansen solubility parameters (HSP). HSP, understood as similarity parameters for particles, indicate how nanoparticle surfaces interact with liquids during dispersion. The proposed KCCs serve as a starting point for characterizing CBs and guiding product design to obtain meaningful structure‐property relationships, essential for a successful energy transition.

Numerical simulation of hydrate flow in gas-dominated undulating pipes considering nucleation and deposition behaviors

The distribution and deposition of hydrates in deep-water gas transportation pipelines are crucial for safety. Current simulations of hydrate flow based on the population balance model have predominantly focused on water-dominant systems and neglect the nucleation and deposition of hydrates. By establishing a model for a hydrate flow in a gas-dominant system that considers the uneven distribution of the liquid film on the wall, hydrate nucleation, gas–liquid mass transfer, particle adhesion and aggregation, and dynamic deposition, we achieved simulation of the entire process of hydrate formation, aggregation, breakage, and deposition. Simulations in undulating pipelines were carried out to investigate the effects of gas velocity, liquid injection, pressure, and pipeline structure on distribution patterns. The results showed increasing the gas velocity enhanced the dispersion of particles and increasing the pressure increased the rate of aggregation. The formation of blocky aggregates posed significant risk in the rear section of the lower-bend pipe.

Evaluation of rheo-viscoelasticity of magnesium-silicate-hydrate mixes incorporating different superplasticizers

This study investigated rheo-viscoelastic behaviors of MgO-SiO2 pastes with three phosphate additives (sodium hexametaphosphate (SHMP), sodium trimetaphosphate (STMP), and sodium orthophosphate (SOP)) as superplasticizers. Static yield stress, dynamic yield stress, median differential viscosity, thixotropic loop area, structural recovery rate, and non-destructive structural build-up were analyzed. Furthermore, assessment of hydration and particle dispersion stability was facilitated by employing isothermal calorimetry, XRD, DTG, and zeta potential techniques. SHMP significantly decreased the static and dynamic rheology, thixotropy, and viscoelastic evolution. Samples incorporating 2 wt% SOP exhibited enhanced rheological parameters, particularly static yield stress, owing to increased brucite formation and a denser microstructure in the fresh paste. Adsorption of phosphate additives on MgO surfaces inhibited formation of brucite and improved interparticle electrostatic repulsion, thereby increasing suspension stability. High-efficiency adsorption of SHMP on MgO surfaces, coupled with the retardation of brucite nucleation-and-growth, and enhancement in suspension stability, greatly restrained the rheo-viscoelastic evolution of MgO-SiO2 system.

Study on the structure and γ‐ray shielding performance of polypropylene/PbO composites with heterogeneous networks

AbstractPolymer‐based radiation shielding materials are receiving more and more interests due to their desirable advantages in lightweight and maneuverability. Herein, we employ polypropylene (PP) as the matrix to construct γ‐ray shielding composites through the embedment of PbO particles with a wet reaction melt blending method. From the changes in dynamic rheological behaviors and fracture surface of PP/PbO composite, it can be found that the gradient addition of PbO particles facilitates the formation of heterogeneous network structure with, and high PbO content may make the composites undergo a “liquid–solid” transition. Rheological temperature and time scanning show that both PbO content and heterogeneous network structure greatly contribute to the storage modulus (G') and thermal stability. The γ‐ray (137Cs) shielding tests manifest that BPP/PbO‐4 has the best shielding performance, whose thicknesses of half value layer (HVL) and tenth value layer (TVL) are 0.32 and 1.05 cm, respectively, obviously smaller than those shielding materials ever reported. The analyses on effective atomic number (Zeff) and effective electron density (NE) reveal that the good shielding performance of BPP/PbO‐4 benefits from its proper content and dispersion of PbO particles.

Natural fibers for performance boosting of BaTiO3-PDMS flexible piezoelectric composite generators

Among biobased materials, date palm leaf fiber (DPLF) is a cellulose-rich fiber with considerable potential for use in sustainable composites, where it can improve mechanical properties and reduce weight. In this study, a flexible piezoelectric generator (PEG) composed of a polydimethylsiloxane (PDMS) polymer, lead-free barium titanate (BaTiO3), and DPLF are presented. A comparative analysis assessed the impact of incorporating DPLF through morphological, mechanical, and electrical evaluations. The results indicate that DPLF improves the performance of the PEG while maintaining desirable mechanical properties, such as flexibility and durability. The improved performance can be attributed to the enhanced dielectric properties, robustness, and distribution of the piezoceramic particles. PEG (5 wt% DPLF + 15 wt% BaTiO3) exhibits a maximum open-circuit voltage twice that of 15 wt% BaTiO3 PEG (6 V) and an eightfold higher power density (8 μW/cm2). These findings result from an increased dielectric constant of 6.8 and a favorable capacitance of 30 pF. Incorporating cellulose-rich DPLF significantly impacts the electromechanical performance of the PDMS/BaTiO3-DPLF composite due to several beneficial effects, including good particle dispersion, sustainability, improved homogeneity, and improved dielectric properties.

Preparation and tribocorrosion behavior of electrodeposited Ni–W/ SiC composite coatings

Ni-W composite coatings that are applied using electrodeposition exhibit excellent mechanical strength, corrosion resistance and wear resistance and are a substitute for hard chrome because they involve fewer environmental hazards than regular chromium plating processes. This study determines the effect of process parameters, such as current density (5, 10 and 15 A/dm2) and SiC concentration (0.5, 1.0 and 1.5 g/L), on the chemical composition, structure, mechanical properties and corrosion resistance of electrodeposited Ni-W/SiC composite coatings and determines the interaction between the mechanical behavior and the electrochemical reactions that occur during corrosion and friction. The experimental results show that there are no cracks on the surface of the coating and that the surface roughness increases as current density increases. As the content of W and SiC particles in the composite coating increases, the hardness and corrosion resistance of the coating increase because of solid solution strengthening and nano-ceramic particle dispersion strengthening.In order to verify the protective performance of the coating in complex environments, a ball-on-disk abrasion tester and a potentiostat are used to determine the tribocorrosion behavior of the Ni-W/SiC composite coating against the sliding of the Al2O3 counter-body. In 3.5 wt%NaCl solution and at +600 mV, the corrosion and wear characteristics of composite coatings that are produce using different process parameters are determined. Analysis of the synergistic effects of corrosion and friction shows that the wear component (△Wwear) is 3–5 times greater than the corrosion component (△Wcorr), which is the main cause of coating damage. The greater the hardness of the coating, the less mass is lost for the wear component (△Wwear). The results show that the operating parameters for producing ideal Ni-W/SiC composite coatings are a SiC particle concentration 1.0 g/L and a current density of 10A/dm2. These settings give the best wear resistance in corrosive environments.

Long-chain alkyl emulsifiers induced asphalt particle dispersion: Lipophilicity-enhancement effect

The structure of the lipophilic groups within the emulsifiers plays a pivotal role in uniformly dispersing the asphalt particles in the water regarding the storage and thermal stability of emulsified asphalt. This study combines laboratory experiments with molecular dynamics simulations, investigating the influence of alkyl chain length on emulsified asphalt dispersion and behavior at the oil/water interface. The results reveal that long-chain alkyl emulsifiers (C16TAC and C18TAC) present a lipophilicity-enhancement effect. This phenomenon increases the free volume fraction of emulsified asphalt, reducing viscosity and improving the compatibility of emulsion. This results in smaller asphalt particle sizes (D50 = 1.982μm) and more uniform dispersion. Vigorously lipophilic long-chain alkyl promotes emulsifier molecular migration towards the asphalt phase, thickening the oil/water interfacial layer and reducing interfacial tension and energy by more than 90 %. Notely, long-chain alkyl emulsifiers establish strong hydrogen bonds with water molecules, leading to water molecule aggregation into a hydration layer. Laboratory experimental results demonstrate that this lipophilicity-enhancement effect significantly improves the storage and thermal stability of emulsified asphalt. This research recommends long-chain alkyl emulsifiers in developing and designing energy-efficient pavement engineering regarding high-performance emulsified asphalt.

Phase formation, microstructure and mechanical properties of TaB2–SiC composites synthesized by reaction hot pressing: Effects of SiC contents and oxygen impurity

TaB2–SiC composites with 0–20 wt% SiC contents were prepared by reaction hot pressing using Ta, B and SiC powders as starting materials. Densification, constituent phases, microstructure and mechanical properties, namely Vickers hardness, fracture toughness and flexure strength, were evaluated by means of inspection of sintering shrinkage, density measurement, XRD, SEM, TEM, HRTEM, EDS, SAED, indentation and three-point bending tests. Phase formation, including dominant (TaB2, SiC) and minor (TaC, glassy SiO2) phases, was checked by thermodynamic assessment relevant with Ta2O5 and B2O3 impurities introduced into the reaction system by the starting powders. The results showed that mixtures of Ta, B and SiC powders would initiate self-propagating combustion synthesis (SPCS) at about 900 °C; a transient hold at 800 °C for 1 h could suppress this reaction. Volatilization of B2O3 impurity in association with local high temperature due to SPCS helped reduce the TaC and glassy SiO2 minor phase formation. TaB2–SiC composites could reach 99 % relative densities with 3 wt% SiC addition and above. Compositions with <7.5 wt% SiC additions showed uniform dispersion of SiC particles at multi-TaB2 grain junctions while compositions with higher SiC content revealed SiC segregation. Bending strength of 503 MPa and fracture toughness of 6.69 MPa⋅m1/2 could be reached with 7.5–20 wt% SiC addition.

Surrogate model-based assessment of particle damage behaviour of Al[sbnd]Zn[sbnd]Mg alloy

Recent research has found some intermetallic compound particles with even stronger hydrogen trapping capacity (e.g., Al7Cu2Fe) than the age-hardening precipitates that are reported to be the origin of hydrogen embrittlement in aluminium. Such intermetallic compound particles can reduce hydrogen concentration at the interface between the precipitates and aluminium by absorbing hydrogen in their interiors, thus preventing the hydrogen embrittlement of aluminium. However, this cannot be achieved if the particles, which have absorbed large amounts of hydrogen, are damaged due to hydrogen embrittlement. In this study, the hydrogen embrittlement of aluminium was observed in situ by X-ray CT, and the damage behaviour was analysed of all the particles that were located in the gauge section of a single tensile specimen. After exhaustive quantification of the size, shape, and spatial distribution of the particles, coarsening processes identified highly correlated design variables. Subsequently, particle damage behaviour was analysed utilizing a surrogate model using a support vector machine. The damage to Al7Cu2Fe particles could be described only by design variables representing size and shape, while those representing spatial distribution were removed through the coarsening processes. No change was observed in the damage behaviour of Al7Cu2Fe particles with increasing hydrogen concentrations, and it was concluded that the dispersion of Al7Cu2Fe particles is effective in preventing hydrogen embrittlement of aluminium. The contribution of damaged particles to the formation of fracture surfaces and the damage behaviour of Mg2Si particles, where damage is accelerated by hydrogen, were also analysed.

Development of a binarization analysis technique and characteristic for mixed-matrix pervaporation membranes

Pervaporation (PV) is considered a promising energy-efficient process for recovering ethanol from fermentation liquids. In this study, ethanol separation characteristics were elucidated using mixed-matrix pervaporation membranes composed of hydrophobic polymers (PDMS) and high-silica ZSM-5 (HSZ). The selectivity and flux of ethanol/water were both improved when HSZ content in PDMS matrices was increased — at 50 wt% HSZ content the selectivity reached 15 and the flux of ethanol was improved to 0.05 kg/m2/hr. A new method was demonstrated to quantify the local thickness of the PDMS matrices by cross-sectional SEM binarization and inscribed circle analysis. PDMS matrices became more uniform with an increase in the HSZ content. The uniform presence of the PDMS matrices can be interpreted as more uniform dispersion of HSZ particles. An increase in total length of PDMS-HSZ interface resulted in improved ethanol permeability. NMR analysis showed that the molecular mobility of PDMS was restricted. Those results suggest an increase in the physical interaction between PDMS and HSZ. This study demonstrated a new analytical method for understanding the local thickness of the PDMS matrices and the interfacial state of mixed-matrix pervaporation membranes.

Techniques and Instruments for Assessing and Reducing Risk of Exposure to Nanomaterials in Construction, Focusing on Fire-Resistant Insulation Panels Containing Nanoclay.

The paper explains how nano exposure is assessed in the construction field and focuses on the production of fire-resistant insulation panels with nanoclay. Utilizing the commercial ANSYS CFX® software, a preliminary theoretical simulation was conducted on nano exposure in the workplace, which revealed that particle dispersion is primarily driven by diffusion. Panel post-processing through drilling results in the highest inhalation exposure, followed by mixing and grinding activities. Compared to a state of 'no activity', each activity resulted in an exposure increase by a factor of min. 1000. An overall assessment suggests that the use of nanoparticles in construction materials may not significantly heighten workers' exposure to nanopowders when considering particle concentration alone as opposed to using traditional micro-scale materials. However, the issue persists when it comes to blending powders or performing finishing tasks on panels, with concentration levels being significantly higher for drilling, grinding, and mixing powders at 2.4 times above the standard reference value (40,000 particles/cm3); this is unacceptable, even for brief durations. Examination of dermal contact with gloves and masks worn by workers revealed no nanoparticle penetration. Safety measures were proposed for workers based on decision trees to enhance their safety. Ten categories of protection strategies have been devised to combat the impact of nanoparticles, which are tailored to specific technical situations, but they must be modified for various types of nanoparticles despite potential shared health implications.

Attaining exceptional wear resistance in an in-situ ceramic phase reinforced NbMoWTa refractory high entropy alloy composite by Spark plasma sintering

The refractory high-entropy alloys (RHEAs) exhibit great potential as structural components for aerospace equipment. However, their lack of wear resistance and increased coefficient of friction at room temperature (RT) impose limitations on their practical applications. Therefore, further enhancements are required to improve their friction and wear properties under RT. In this context, the development of NbMoWTa(h-BN)x RHEA ceramic composites in this work offers a viable solution to address this issue. Experimental results demonstrate that the addition of h-BN leads to the in-situ generation of (Nb,Ta)N/(Nb,Ta)2N and (Nb,Ta)B2 ceramic phases, significantly enhancing the hardness and wear resistance of the composites. The wear rate of NbMoWTa(h-BN)0.5 reaching as low as 1.32 × 10−8 mm3/Nm, which is four orders of magnitude lower than that of the RHEA. The NbMoWTa RHEA exhibits significant adhesive wear, which can be effectively mitigated in composites through the uniform dispersion of ceramic phase particles with lower mean free path. The abrasive particles primarily interact with the hard strengthening phase, effectively inhibiting plastic deformation in their vicinity. Consequently, the reduced mean free path between the ceramic phases limits the likelihood of metal matrix removal. Subsequently, aided by the presence of ceramic phases, the spontaneous formation of protective third bodies further inhibit surface material removal and ultimately ensures exceptional wear resistance.

Sustainable Removal of Cr(VI) from Wastewater Using Green Composites of Zero-Valent Iron and Natural Clays

Composites for efficient removal of hexavalent chromium Cr(VI) from industrial wastewater were obtained by deposition of nano-zero-valent iron (nZVI), synthesized by environmentally friendly synthesis using oak leaf extract, on inexpensive, natural, readily available and cheap natural raw materials, sepiolite (SEP) or kaolinite/illite (KUb) clay, as support. nZVI particles were deposited from the FeCl3 solution of different concentrations, with the same volume ratio extract/FeCl3 solution (3:1), and with different masses of SEP or KUb. Physico–chemical characterization (SEM/EDS, FTIR, BET, determination of point of zero charge) of the composites and nZVI was performed. The results of SEM and BET analyses suggested more homogeneous deposition of nZVI onto SEP than onto KUb, which ensures greater availability of the nZVI surface for Cr(VI) anions. Therefore, the higher Cr(VI) removal at all investigated initial pH values (pHi) of the solution (3, 4 and 5) was achieved with the SEP composites. The adsorption results indicated that the elimination of Cr(VI) was achieved via the combined effect of reduction and adsorption. The removal of total chromium at pHi = 3 was approximately the same as that of Cr(VI) removal for the KUb composites, but lower for the SEP composites, indicating lower removal of Cr(III) compared to the reduced Cr(VI). The SEP/nZVI composite with the highest removal efficiency was applied for Cr(VI) removal from real wastewater at pHi = 3 and pHi = 5. The results demonstrated the high Cr(VI) removal capacity, validated the assumption that a good dispersion of nZVI particles is beneficial for Cr(VI) removal and showed that the produced green composites can be efficient materials for the removal of Cr(VI) from wastewater.

SAPERI: An Emergency Modeling Chain for Simulating Accidental Releases of Pollutants into the Atmosphere

Timely forecast of atmospheric pollutants fallout due to accidental fires can provide decision-makers with useful information for effective emergency response, for planning environmental monitoring and for conveying essential alerts to the population to minimize health risks. The SAPERI project (Accelerated simulation of accidental releases in the atmosphere on heterogeneous platforms—from its Italian initials) implements a modeling chain to quickly supply evidence about the dispersion of pollutants accidentally released in the atmosphere, even in the early stages of the emergency when full knowledge of the incident details is missing. The SAPERI modeling chain relies on SPRAY-WEB, a Lagrangian particle dispersion model openly shared for research purposes, parallelized on a GPU to take advantage of local or cloud computing resources and interfaced with open meteorological forecasts made available by the Meteo Italian SupercompuTing PoRtAL (MISTRAL) consortium over Italy. The operational model provides a quantitative and qualitative estimate of the impact of the emergency event by means of a maximum ground level concentration and a footprint map. In this work, the SAPERI modeling chain is tested in a real case event that occurred in Beinasco (Torino, Italy) in December 2021, mimicking its use with limited or missing local input data as occurs when an alert message is first issued. An evaluation of the meteorology forecast is carried out by comparing the wind and temperature fields obtained from MISTRAL with observations from weather stations. The concentrations obtained from the dispersion model are then compared with the observations at three air quality monitoring stations impacted by the event.

Removal of Remazol Red Dyes Using Zeolites-Loaded Nanofibre Coated on Fabric Substrates

Nanofibre-based membranes have shown great potential for removing textile wastewater due to their high porosity and surface area. However, nanofibre membranes exhibit lower dye removal efficiency. Hence, this study aims to improve the dye removal performance of nanofibre membranes by incorporating zeolites. The research involved fabricating composite membranes by electrospinning polyvinyl alcohol (PVA) nanofibres incorporated with zeolites. Mechanical strength was enhanced by placing the PVA/zeolite nanofibre membrane between fusible nonwoven interfacing and woven polyester fabric, followed by heat treatment. Morphological analysis revealed the uniform dispersion of zeolite particles within the PVA nanofibres. EDX analysis confirmed the successful incorporation of zeolites into the fibres. Among all membrane samples, the PZ-0.75 membrane exhibited the highest pure water flux (PWF) with approximately 1358.57 L·m−2·min−1 for distilled water and 499.85 L·m−2·min−1 for batik wastewater. Turbidity of batik wastewater increased proportionally with zeolite concentration, with removal rates of 84.79%, 78.8%, 76.96%, and 74.19% for PZ-0.75, PZ-0.5, PZ-0.25, and PVA membranes, respectively. Furthermore, the UV/Vis spectrophotometer demonstrated that dye removal efficiency increased from 2.22% to 8.89% as the zeolite concentration increased from 0% to 0.75%. In addition, the PZ-0.75 membrane effectively removed RR dye at a concentration of 1 mg/L, with an optimal contact time of approximately 60 min. The adsorption mechanism of the PZ-0.75 membrane aligns with the Freundlich model, with an R2 value of 0.983. Overall, this study demonstrates the efficiency of zeolite in the fabric substrates to improve the filtration and adsorption properties for wastewater treatment, particularly in textile industries.

Polydopamine‐coated iron‐nickel alloy and epoxy composites for electromagnetic interference shielding

AbstractWith the development of electronic devices and wireless communication technology, the quality of human life has improved. However, shielding from electromagnetic interference (EMI) is required due to device malfunctions and harmful effects on human health. Polymer‐based shielding materials getting much attention due to their light weight, flexibility, good processability, and other desirable traits. However, achieving consistent dispersion of conductive fillers and optimizing the balance between electrical, mechanical, and thermal properties remain challenges despite the advantages of polymer‐based materials. Especially, epoxy resins are promising polymer materials for EMI shielding applications due to their excellent mechanical strength, chemical resistance, and excellent adhesive properties. Additionally, epoxy resin exhibits remarkable processability allowing for various fabrication techniques such as casting, molding, and three‐dimensional printing. However, one of the significant drawbacks of epoxy resin is the difficulty in achieving uniform dispersion of conductive fillers within the epoxy matrix. In this study, we propose an iron‐nickel alloy (FeNi) embedded in an epoxy matrix (FeNi/Epoxy) for EMI shielding material. It is manufactured by facile fabrication process due to the advantages of epoxy, which has excellent processability. EMI shielding effectiveness at 12 GHz is enhanced from 9.12 to 17.86 dB by the increase of FeNi concentrations. Furthermore, thermal and mechanical properties were improved by the increase of FeNi concentration. Thermal conductivity for efficient heat dissipation is increased from 0.63 to 1.49 Wm−1 K−1. Moreover, polydopamine (PDA) was employed as a surface coating material for FeNi to overcome the non‐uniform dispersion of FeNi particles in the epoxy matrix. Surface coating by PDA significantly enhanced the dispersion uniformity and strengthened the adhesion between the filler and matrix. Elastic modulus is greatly increased from 83.03 MPa to 1.29 GPa by the surface coating. The enhancement of mechanical properties is derived from the chemical bonds between the filler and matrix.

Insights into particle dispersion and damage mechanisms in functionally graded metal matrix composites with random microstructure-based finite element model

This study investigates the impact of Al2O3\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\mathrm {Al_2O_3}$$\\end{document} particle volume fraction and distribution on the deformation and damage of particle-reinforced metal matrix composites, particularly in the context of functionally graded metal matrix composites. In this study, a two-dimensional nonlinear random microstructure-based finite element modeling approach implemented in ABAQUS/Explicit with a Python-generated script to analyze the deformation and damage mechanisms in AA6061-T6/Al2O3\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\mathrm{AA6061\\mbox{-}T6/Al_2O_{3}}$$\\end{document} composites. The plastic deformation and ductile cracking of the matrix are captured using the Gurson–Tvergaard–Needleman model, whereas particle fracture is modelled using the Johnson–Holmquist II model. Matrix-particle interface decohesion is simulated using the surface-based cohesive zone method. The findings reveal that functionally graded metal matrix composites exhibit higher hardness values (HRB\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\ extrm{HRB}$$\\end{document}) than traditional metal matrix composites. The results highlight the importance of functionally graded metal matrix composites. Functionally graded metal matrix composites with a Gaussian distribution and a particle volume fraction of 10% achieve HRB\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\ extrm{HRB}$$\\end{document} values comparable to particle-reinforced metal matrix composites with a particle volume fraction of 20%, with only a 2% difference in HRB\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\ extrm{HRB}$$\\end{document}. Thus, HRB\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\ extrm{HRB}$$\\end{document} can be improved significantly by employing a low particle volume fraction and incorporating a Gaussian distribution across the material thickness. Furthermore, functionally graded metal matrix composites with a Gaussian distribution exhibit higher HRB\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\ extrm{HRB}$$\\end{document} values and better agreement with experimental distribution functions when compared to those with a power-law distribution.

Dispersing Settled Barite: An Approach to Improve Performance and Safety of Cut and Pull in Plug and Abandonment Operations

Summary Settled barite is a known challenge in well construction and well control activities. This phenomenon creates operational and safety challenges during cut and pull operations in well abandonment activities. In this paper, we introduce a novel approach to mitigate these challenges by dispersing settled barite particles using chelating agents, specifically ethylenediaminetetraacetic acid (EDTA) and diethylenetriamine pentaacetic acid (DTPA), commonly utilized in the oil industry to dissolve barite scales. Laboratory tests were conducted to assess the impact of these two chelating agents across varying concentrations, weight-to-volume ratios, pH levels, and durations. Settled barite samples retrieved from a plug and abandonment (P&amp;A) operation were used in this test. Initially, visual inspection suggested some action of chelating agents in fragmenting settled barite materials into smaller particles. Afterward, a sequence of sieves was used to assess the particle-size distribution (PSD) and quantify the dispersion, revealing an increase in particle dispersion correlating with higher concentrations of chelating agents and weight-to-volume ratios. Contrary to scale-dissolving experiments, the dispersion of settled barite manifests across a broad pH spectrum. Furthermore, an initial increase in dispersion was observed over time, while the introduction of an activator such as potassium chloride (KCl) displayed no discernible effect on the overall dispersion process. This work shows the potential resolution of settled barite issues through the application of conventional chelating agents, such as EDTA and DTPA, commonly used within the oil field. It suggests methodologies for optimizing their performance in addressing barite settlement concerns. In addition, the study proposes the broader applicability of chelators within the EDTA and DTPA family for dispersing settled barite, thereby enhancing performance and augmenting oilfield safety in chelator use.