Dislocation Density Research Articles

A Preliminary Study on Structural and Optical Properties of Heat Treated Nb2O5 Nanostructure

Annealing is a heat treatment that alters the physical and sometimes chemical properties of a material to improve their crystalline structure and other important properties. This work presents the effect of post heat treatment on optical, structural, morphological, and surface roughness of Nb2O5 thin films at different temperatures (200-700oC) which to the best of our knowledge not been extensively studied yet. A clear modification in surface morphology and other studied properties was obtained. XRD results show a significant enhancement in the film’s structural properties such as a reduction in the dislocation densities and stress. The optical properties of the treated films show a clear decrease in the transmission and energy gap values which their values were found to reduce from (4.35 to 2.9) eV with heat treatment up to 600oC and re-increase at 700oC. The surface roughness was also enhanced as a result of increasing the grain size from (9.95 – 34.7) nm Finally, SEM images of the films show an obvious change in their morphology and an increase in film uniformity as a result of heat treatment. Therefore, heat treatment could be considered as a helpful method to control film characteristics. Main result should be presented quantitatively.

Bridging length and time scales in predictive simulations of thermo-mechanical processes

Abstract This work introduces a theoretical formulation and develops numerical methods for finite element implementation of the formulation so as to extend the Concurrent Atomistic-Continuum (CAC) method for modeling and simulation of finite-temperature materials processes. With significantly reduced degrees of freedom, the CAC simulations are shown to reproduce the results of atomically resolved molecular dynamics simulations for phonon density of states, velocity distributions, equilibrium temperature field of the underlying atomistic model, and also the density, type, and structure of dislocations formed during the kinetic processes of heteroepitaxy. This work also demonstrates the need of a mesoscale tool for simulations of heteroepitaxy, as well as the unique advantage of the CAC method in simulation of the defect formation processes during heteroepitaxy.

Effect of cryogenic and room-temperature rolling on the microstructural evolution and mechanical behavior of spray-formed 7055 Al-Zn-Mg-Cu alloy

This study investigates the effects of room-temperature rolling (RTR) and cryogenic rolling (CR) on the microstructure, mechanical properties, and fracture morphology of spray-formed (SF) 7055 Al-Zn-Mg-Cu alloy, with a focus on the deformation across reductions ranging from 20 % to 80 %. Utilizing SF as the base processing technique, the study aims to overcome challenges associated with the alloy's high content during conventional casting, such as segregation, grain coarsening, and the formation of internal defects. The findings indicate that CR significantly enhances the ductility and refines the microstructure of SF-7055 Al alloy compared to RTR, particularly at higher reductions. CR prevents the formation of severe cracks and maintains higher ductility and texture intensity, which are crucial for the demanding applications of this alloy in aerospace and transportation sectors. Microstructural analysis reveals that CR achieves a more uniform deformation, effectively reduces shear band formation, and facilitates the formation of finer and more evenly distributed precipitates due to suppressed solute atom mobility at cryogenic temperatures. Mechanical testing shows that CR enhances strength and hardness at lower reductions by maintaining high dislocation density, which does not annihilate as rapidly as in RTR. Tensile fracture analysis further demonstrates that CR leads to smoother fracture surfaces and fewer macroscopic cracks, indicating a more controlled failure mechanism. This study underscores the potential of cryogenic processing in improving the performance and applicability of high-strength Al alloys, offering significant insights for industrial applications where material reliability and enhanced mechanical properties are critical.

Structural and electrical characterization of nickel sulfide nanoparticles

Nickel sulfide nanoparticles were successfully synthesized through a meticulous process involving a well-mixed powder of Ni(CH3COO)2∙2H2O and Thiourea. The X-ray diffraction analysis provided insights into the structural nature of NiS, revealing its polycrystalline characteristics with a hexagonal system. This information is fundamental, as it forms the basis for understanding the material’s behavior and functionality in various applications. Determining the average values of mean crystallite size, microstrain, and dislocation Nickel sulfide nanoparticles were successfully synthesized through a careful process involving a well-mixed powder of Ni(II)2∙2H2O and Thiourea. The X-ray diffraction analysis provided insights into the structural nature of NiS, revealing its polycrystalline characteristics with a hexagonal system. This information is crucial as it forms the basis for understanding the material’s behavior and functionality in various applications. Determining the average values of mean crystallite size, microstrain, and dislocation density for the (100) plane (32.62 nm, 0.000296, and 0.000939 nm-2, respectively) contributes to a comprehensive understanding of the material’s structural features. The photoluminescence spectrum of NiS in the visible region revealed split peaks at 405.8 and 428.25 nm, shedding light on the radiative recombination process between electrons and holes. The confirmation of thermal stability through a thermogravimetry diagram is essential for applications in elevated temperature environments, ensuring the material’s reliability under varying conditions. Analyzing the stoichiometry of NiS using energy dispersive spectroscopy attached to transmission electron microscopy provides insights into the material’s composition. Cyclic voltammetry results indicating a diffusion coefficient greater than that of NiS added to carbon hold significance for electrochemical applications. The unique characteristic peaks observed in cyclic voltammetry for fuel cell applications suggest the potential use of NiS in energy conversion technologies, broadening its scope of application. The confirmation of NiS’s ability to elucidate the physical and electronic properties of electrochemical systems through electrochemical impedance spectroscopy underlines its importance as a versatile material in various research and practical domains.

Stepwise warm rolling for synergistic strength and ductility enhancement in heterolamellar medium-Mn steel

Medium manganese steel represents a promising third-generation advanced high-strength steel. However, achieving excellent plasticity in high-yield-strength medium manganese steel remains challenging, particularly with lower alloying element contents. In this study, we employed an innovative stepwise warm rolling process on 5Mn medium manganese steel, developing a heterolamellar microstructure along the rolling direction. The resulting steel exhibited a yield strength exceeding 1.5 GPa while maintaining a uniform elongation of approximately 29%. The high yield strength is attributed to fine lamellar grains with high dislocation density, while the excellent uniform elongation is due to the synergistic effect of multiple plastic deformation mechanisms, which promoted prolonged strain hardening and delayed the onset of necking. These mechanisms include hetero-deformation induced (HDI) hardening generated during the early deformation of the heterolamellar structure, transformation induced plasticity (TRIP) effect-induced work hardening, and delamination cracking that alleviates interface strain concentration and delays material failure. Collectively, these mechanisms enabled the material to achieve an exceptionally high product of yield strength and uniform elongation of 45 GPa·%. This work provides new insights into the design of high-strength, ductile medium manganese steels, advancing the application of high-performance medium manganese steels.

Defect induced persistence photoconductivity in spray pyrolyzed ZnO thin films: Impact of Sm3+doping

The persistent photoconductivity of the rare earth ion doped ZnO is an emerging field. The present work focuses on the effect of samarium (Sm3+) ion doping on the persistence photo response behaviour ZnO host matrix. The Zn1-xSmxO (x = 0.0 to 0.10) thin films were deposited on chemically cleaned glass substrates using spray pyrolysis technique. The films showed polycrystalline nature and hexagonal wurtzite structure without any impurity peaks. The Zn0.93Sm0.07O films showed maximum crystallite size of 24.2 nm and minimum dislocation density. The gradual change in the thickness of the fibrous nature was observed with the addition of Sm3+ ions into ZnO lattice. Energy dispersive analysis of x-ray and X-ray photoelectron spectroscopy confirmed the presence of elements and its oxidation states in the deposited film respectively. The area under the curve of deconvoluted photoluminescence spectra of deposits confirmed the decrease in the various defect percentage with increase in the doping concentration of Sm3+ ions. The photoluminescence spectra of Zn0.93Sm0.07O films showed maximum near band edge emission and minimum defects. The Zn0.93Sm0.07O films showed higher carrier concentration of 1 × 1017 cm−3, mobility 32 cm2/Vs and lower resistivity of 1 × 102 Ω cm due to improved film quality. The Zn0.93Sm0.07O films exhibited the current value under dark and ultraviolet light illumination was in the range of 10−6 A and 10−4 A respectively. The maximum photocurrent was noticed at 375 nm which corresponds to the bandgap of the deposited films. The Zn0.93Sm0.07O films showed faster photo response (5 s and 131 s of response and recovery time) due to the presence of minimum trap states. Hence the Zn0.93Sm0.07O films can be used in the fabrication of light dependent resistors and ultraviolet sensors.

Impact of boron and titanium on the mechanical properties and recrystallization behaviour of low carbon cold rolled and batch annealed HSLA steels

This study investigates the impact of boron (B) on the mechanical properties and recrystallization behaviour of cold rolled and batch-annealed titanium (Ti) microalloyed high-strength low-alloy (HSLA) steels. HSLA steels are essential in industries such as automotive and construction due to their superior mechanical properties and cost-effectiveness. The addition of microalloying elements, particularly Ti, has shown significant promise in enhancing these properties through mechanisms like precipitation strengthening and controlled recrystallization. However, the role of B in this context remains underexplored. Here, three alloy compositions were systematically examined: a reference low carbon steel base alloy with no Ti or B (Ref), the base alloy with added Ti (Ref + Ti), and the base alloy with both Ti and B additions (Ref + Ti + B). The findings showed that microalloying with Ti + B can provide excellent strength improvements in the hot rolled strip, mainly due to increased hardenability that promotes the formation of finer ferrite grains with a high dislocation density. However, the recovery and recrystallization behaviour is such that it is not possible to reproduce these benefits after cold rolling and batch annealing, highlighting the complexity of optimizing microalloying strategies for cold-rolled and batch annealed products. The insights gained from this study provide a deeper understanding of the mechanisms governing the recrystallization of Ti and B microalloyed HSLA steels, paving the way for the development of advanced materials with tailored properties for critical applications.

Synthesis, Structural Characterization, Optical Properties, and Biological Potency of Co(II), Cu(II), and Cd(II) Complexes With Heterocyclic Thiosemicarbazide Ligand: Insights From Molecular Docking Studies

ABSTRACTA novel heterocyclic thiosemicarbazide ligand, [(Z)‐N‐(2‐oxoindolin‐3‐ylidene)nicotinohydrazide] (H2L), and its Co(II), Cu(II), and Cd(II) metal chelates were synthesized and characterized using a variety of analytical methods, including elemental analysis, FT‐IR, UV–Visible spectroscopy, EI‐mass, fluorescence spectroscopy, X‐ray powder diffraction, and TGA. The structures and geometries of the complexes were determined using these methods as [Co2(H2L)2Cl2(H2O)4]·2H2O, [Cu(H2L)2Cl2(H2O)2]·2H2O, and [Cd(H2L)2Cl2(H2O)2], all having octahedral geometry. The particulate diameters for [Co2(H2L)2Cl2(H2O)4]·2H2O, [Cu(H2L)2Cl2(H2O)2]·2H2O, and [Cd(H2L)2Cl2(H2O)2] were 192.68, 68.48, and 192.74 nm, respectively using Debye–Scherrer equation and FWHM approach. The corresponding FWHM values were 0.0078, 0.0217, and 0.0075, whereas the crystal strain was calculated as (ε) = 0.0018, 0.0056, and 0.0054, and the dislocation density (δ) as 2.69 × 10−5, 2.13 × 10−4, 2.69 × 10−5 Å−2. Quantum chemical calculations for the ligand and its solid metal complexes were carried out utilizing DFT with the DMOL3 module. Furthermore, the optical sensing response of the free ligand H2L to Co(II), Cu(II), and Cd(II) ions was investigated, revealing that the presence of these metal ions enhanced the fluorescence spectra of the ligand. Additionally, the antibacterial effects of these compounds, as well as their cytotoxicity in human cancer cells, were investigated. Compared to its metal complexes, the ligand, H2L exhibits increased antibacterial activity against various bacteria. Tests on HepG‐2 and MCF‐7 cells were conducted to evaluate the compounds' anticancer efficacy against the standard, Doxorubicin. The ligand, H2L, demonstrated greater cytotoxicity against the HepG‐2 cell line than its metal complexes. Docking experiments were conducted to assess the interaction of the ligand and its complexes with HepG‐2 (PDB ID: 2OH4) and MCF‐7 (PDB ID: 3W2S) cells, using the XP glide technique and Schrödinger suite software.

Exploring the mechanism of stress-induced passive layer degradation in additively manufactured Ni-Fe-Cr-based alloy 718

This study explores the formation and degradation mechanisms of the passive layer on laser powder bed fusion (L-PBF) processed Ni-Fe-Cr-based alloy 718 using high-resolution submicron analysis and microcapillary electrochemical techniques. The findings provide new insights into passive layer breakdown under tensile loading, revealing the influence of microstructural characteristics, dislocation distribution, and mechanical stresses. Tensile loading caused oxide layer cracking near cell boundaries with higher dislocation density. Detachment of the oxide layer from the matrix created voids, allowing aggressive ions to penetrate, promoting crevice corrosion. Cell boundaries remained mostly intact, as metallic particles within the surface oxide layer.

Microstructural Evolution of P92 Steel with Different Creep Life Consumptions After Long-Term Service

P92 steel is widely used in ultra-supercritical units due to its excellent high-temperature performance. This paper studies the microstructure of P92 steel steam pipes in three conditions: as-supplied, after 80,000 h of service at 67.06 MPa stress, and after 100,000 h of service at 80.28 MPa stress. After prolonged service, the P92 steel retains its martensitic structure, but the lath width increases and the dislocation density decreases. In addition to M23C6, MX, and Laves phases, Z phase was also observed among the precipitates. The results indicate that the sizes of M23C6 and Laves phases increase with the progression of creep life consumption, with the coarsening rate of Laves phase being significantly higher than that of M23C6. However, the coarsening of MX phase is not evident. Compared to the Laves phase, the formation of the Z phase requires a longer period of time. The precipitation of the Z phase consumes MX carbonitrides, and it has been observed that the Z phase precipitates from the MX phase, with the two phases exhibiting a coexisting state.

Influence of annealing on microstructures and mechanical properties of laser powder bed fusion and wire arc directed energy deposition additively manufactured 316L

The annealing response of 316L stainless steel manufactured with both laser powder bed fusion (PBF-LB) and wire-arc directed energy deposition (DED-Arc) was investigated in the context of microstructural evolution and mechanical properties. Because additive manufacturing (AM) comprises several technologies that differ in heat source, feedstock, and scan strategy, among other build variables, the final products can experience a range of thermal histories and defect (dislocation) populations. These unique thermal histories can subsequently influence as-built properties and annealing response of AM materials, most notably those manufactured with different AM deposition processes. The PBF-LB process (with higher cooling rates) yielded finer austenite microstructures having more lattice strain, higher dislocation densities, and higher yield strength values than the DED-Arc 316L process (with lower cooling rates). Electron backscattered diffraction (EBSD) data of the kernel average misorientation (KAM), boundary density, and geometrically necessary dislocation (GND) density support the differences in lattice strain. As a result, the PBF-LB 316L exhibited more recovery and recrystallization after annealing at elevated temperatures above 873 K based on changes to yield strength, work hardening behavior, and microstructure evolution. The DED-Arc 316L exhibited a δ-ferrite/austenite microstructure with microsegregation that influenced deformation mechanisms active after annealing. Tensile data, deformed microstructures and misorientation histograms from EBSD showed a decreasing amount of deformation twinning when comparing the as-built condition to annealed conditions (up to 1473 K/1h) of PBF-LB 316L. The opposite trend was noted in DED-Arc 316L. The behavior was interpreted to be due to the differences in chemical segregation during solidification and the effects of heat treatment on chemical homogenization and local stacking fault energy.

Innovative synthesis and forensic applications of bio-mediated SrO–MgO–In[formula omitted]O[formula omitted] nanocomposites with blue photoluminescence

The first of its kind Strontium oxide–Magnesium Oxide–Indium oxide (SMI) nanocomposites were synthesized utilizing a bio-mediated method with Euphorbiatirucalli latex as a reducing agent, followed by calcination. Synthesis of SMI NCs is confirmed by Bragg reflections of SrO, MgO, and In2O3, among them peaks belonging to In2O3 are observed to be prominent. The crystallite size, and other parameters like dislocation density, strain, structural factor, and crystallinity were estimated. Due to lower surface energy and the adhesion of particles with weak forces, morphology of the surface contains a larger degree of agglomeration. The direct energy band gap was determined to be 3.18 eV. Furthermore, the PL (photoluminescence) emission spectra, CIE, and CCT coordinates strongly indicate high-intensity emission in the region of blue color. Dusting of powder reveals latent fingerprints. Synthesized SMI nanocomposite exhibits highly-resolved patterns in the form of ridges used to analyze specific latent fingerprints with clarity. Thus, the recently synthesized nanocomposite may have been used in forensics, fluorescence labeling, and blue light emission.

Dual effects of pre-deformation and shape recovery process on martensitic transformation behavior in NiTi-Nb composite wire

The martensitic transformation behavior of NiTi-Nb composite wire following the pre-deformation and shape recovery (PD&SR) process was investigated. The wire drawing process significantly decreased the martensitic transformation start temperature (Ms) of NiTiNb alloy. Interestingly, the PD&SR process exhibited dual effects on the initial Ms temperature, depending on the annealing temperature. When the composite wire was annealed at higher temperature, the PD&SR process decreased the Ms temperature. In contrast, when the composite wire was annealed at lower temperature, the PD&SR process raised the Ms temperature. These dual effects can be attributed to the competition between the hindering effect of deformation dislocation and the promoting effect of stress coupling near the interface between the β-Nb phase and the NiTi matrix. At lower annealing temperature, the stress coupling generated by the β-Nb nanowires and the NiTi matrix is stronger, leading to an increase in the Ms temperature. Furthermore, the pre-deformation strain and shape recovery temperature influenced the dislocation density and the strength of stress coupling, thereby regulating the Ms temperature within a certain range.

Interaction of microstructure evolution mechanism in Ti-0.3Mo-0.8Ni alloy with initial lamellar microstructure during isothermal compression below the β-transus

The flow behavior and interaction of microstructure evolution mechanisms for a near α Ti-0.3Mo-0.8Ni alloy with as-cast lamellar microstructure are investigated at temperatures of 800∼880 °C in the α+β region with wide strain rate range from 0.01s−1 to 30s−1 during isothermal compression. It is demonstrated that the main reasons of flow softening in the true stress-true strain curves are the kinking of lamellar α, dynamic α→β transformation (DT), dynamic spheroidization (DS), and dynamic recovery (DRV) of β grain. The instability phenomena such as adiabatic shear band (ASB) and flow localization (FL) are the main causes of the stress collapse in the curves at higher strain rate. The dislocation density at the kinking position of initial lamellar α is higher. With the increase of strain rate, the mechanism of the DS changes from flat separation to slat shear. The diffusion of the β-stabilizer results in starting the DT, promoted by the thermodynamic coupling. The interactions between different microstructure evolution mechanisms are extremely complex. In the early stage of hot deformation, the DT promotes the kinking of lamellar α. With the increase of deformation amount, the DT inhibits the DS at higher strain rates, and conversely, the DS promotes the DT. At lower strain rates, the DT and DS accelerate each other in the middle and late stages of hot deformation. The DT and DS are restricted by the process of lamellar α kinking in the middle and late stages of hot deformation.

Microstructural Evolution and Mechanical Properties of Extruded AZ80 Magnesium Alloy during Room Temperature Multidirectional Forging Based on Twin Deformation Mode.

This study investigates the preparation of ultrahigh-strength AZ80 magnesium alloy bulks using room temperature multidirectional forging (MDF) at different strain rates. The focus is on elucidating the effects of multidirectional loading and strain rates on grain refinement and the subsequent impact on the mechanical properties of the AZ80 alloy. Unlike hot deformation, the alloy subjected to room temperature MDF exhibits a lamellar twinned structure with multi-scale interactions. The key to achieving effective room temperature MDF of the alloy lies in combining multidirectional loading with small forging strains per pass (6%). This approach not only maximizes the activation of twinning to accommodate deformation but ensures sufficient grain refinement. Microstructural analysis reveals that the evolution of the grain structure in the alloy during deformation results from the competition between {101¯2} twinning or twinning variant interactions and detwinning. Increasing the forging rate effectively activates more twin variants, and additional deformation passes significantly enhance twin interaction levels and dislocation density. Furthermore, at a higher strain rate, more pronounced dislocation accumulation facilitates the transformation of twin structures into high-angle grain boundaries, promoting texture dispersion and suppressing detwinning. The primary strengthening mechanisms in room temperature MDF samples are grain refinement and dislocation strengthening. While increased dislocation density raises yield strength, it reduces post-yield work hardening capacity. After two passes of MDF at a higher strain rate, the alloy achieves an optimal balance of strength and ductility, with a tensile strength of 462 MPa and an elongation of 5.1%, significantly outperforming hot-deformed magnesium alloys.

Effect of Partition Temperature on Microstructure and Mechanical Properties of Cold‐Rolled Medium‐Manganese Steel

The influence of different heat‐treatment conditions on the microstructure evolution and mechanical properties of cold‐rolled Fe–7.69Mn–2.76Al–0.12C (wt%) steel is investigated using various techniques, including scanning electron microscopy, transmission electron microscopy (TEM), and X‐ray diffraction. In the results, it is shown that the stability of austenite is significantly affected by different partitioning temperatures. It is found that factors such as dislocation density, temperature, and grain size collectively influence partitioning behavior. In the observations, it is revealed that when the partitioning temperature is raised from 120 to 180 °C, the dislocation density of the face centered cubic phase within the test steel decreases from 10.38 × 1016 to 7.67 × 1016 m−2. Additionally, within specimens exhibiting higher dislocation densities, carbon element diffusion is more uniform. During the experiment, the poor stability of the austenite is found to be susceptible to stress‐inducing the phase of the martensitic transformation, and the type of the martensite transformation affects the deformation process and the performance of submission behavior. In the observations under TEM, a phenomenon where variations in dislocation density within individual austenite grains may lead to differing stability across grain regions is revealed, thereby triggering localized martensitic phase transformations.

Mechanisms of laser non-uniform shock peening on the mechanical properties of SUS 304 stainless steel weld joints

The technique of Laser Non-Uniform Shock Peening (LNUSP) is proposed based on the residual stress distribution in welded joints and the shock wave peak pressure of SUS 304 stainless steel. The study investigated the effects of LNUSP on the mechanical properties of laser beam oscillation welded (LWW) joints of SUS 304 stainless steel. The results indicate that LNUSP induced residual compressive stress with an affected layer depth exceeding 0.9 mm, leading to a more uniform residual stress distribution. LNUSP also induced martensitic phase transformation, altered the grain structure orientation, formed parallel dislocation arrays that refined the grains, increased dislocation density leading to dislocation tangles, and induced mechanical twins of 20–70 nm. Furthermore, LNUSP significantly enhanced microhardness and promoted a more uniform hardness distribution, favoring a better balance between strength and ductility. LNUSP notably increased the yield strength (YS) and ultimate tensile strength (UTS) by 49.4% and 5.1%, respectively, compared to the original samples. The LNUSP-treated samples demonstrated superior strength and plasticity, attributed to the uniformity of internal plastic deformation.

Large-Size and Ultrahigh Purity Tungsten with Enhanced Physical Properties via Chemical Vapor Deposition.

Conventional powder metallurgy techniques fail to meet the demands for ultrahigh purity tungsten (UHPW) and scalable component sizes required by the semiconductor industry. In this study, ultrahigh purity (99.999998 wt %) large-size tungsten parts, with an adjustable thickness and a diameter of 350 mm, were prepared via a chemical vapor deposition (CVD) method using ultrahigh purity (99.9999 wt %) tungsten hexafluoride (WF6) as the precursor. The microstructure and physical properties of the resulting CVD-UHPW were evaluated and compared with those of powder metallurgy tungsten (PM-W). The results indicate that CVD-UHPW displays a columnar grain microstructure with a lower dislocation density and internal strain, whereas PM-W shows an equiaxed grain microstructure. CVD-UHPW has a density of 19.17 g/cm3, closely matching the theoretical density of tungsten (19.35 g/cm3) and significantly higher than PM-W's density of 18.79 g/cm3. The specific heat capacities of CVD-UHPW, measured from 298 to 1473 K, range from 0.113 to 0.146 J/g·K, similar to PM-W's range of 0.120 to 0.151 J/g·K. CVD-UHPW shows improved electrical and thermal conductivities compared to PM-W, with values ranging from 1.68 × 106 to 1.78 × 107 S/m and 105.7 to 196.4 W/(m·K) from 298 to 1473 K. This study highlights the potential of the CVD method for the large-scale production of ultrahigh purity tungsten parts, emphasizing its significant applicability across various industries.

Microstructure Characteristics and Elevated-Temperature Wear Mechanism of FeCoCrNiAl High-Entropy Alloy Prepared by Laser Cladding

This paper investigated the FeCoCrNiAl high-entropy alloy on H13 steel, prepared using laser cladding, to improve the elevated-temperature wear resistance of the alloy. The results revealed that FCC and BCC phases, in terms of the coating, produced a large dislocation density. The coating exhibited a columnar and equiaxed crystal microstructure. With the comprehensive effects of fine-grain strengthening, solid solution strengthening, and dislocation strengthening, the average hardness of the coating (500 HV0.1) was improved by 150% compared with that of H13 steel (200 HV0.1). The wear experiments were conducted at 623 K, 723 K, and 823 K. Compared with H13 steel, the wear volume of the coating decreased by 59.20%, 70.79%, and 78.20% under different temperatures. The wear forms impacting the coating were mainly abrasive wear and oxidation wear. However, H13 steel presented adhesive wear and fatigue wear, in addition to abrasive wear and oxidation wear.

Understanding the correlation of aging treatments and stress corrosion crack growth of a secondary hardening ultra-high strength steel

The correlation of aging treatments and stress corrosion crack growth of a secondary hardening ultra-high strength steel was investigated using microstructural characterization, electrochemical hydrogen penetration experiment, thermal desorption spectroscopy analysis, and stress corrosion crack growth test. The results showed that increase of aging duration led to slight increase in the fraction of reversed austenite but decrease in dislocation density while no notable variation in grain boundary misorientation distribution and the corrosion behavior was observed. The shrinkage and fracture toughness continued to increase with aging duration while the yield strength reaching a maximum value after 5 hours of aging. Longer aging durations led to the decrease in effective hydrogen diffusion coefficient but improvement of stress corrosion cracking resistance, mainly due to the coarsening and nucleation of M2C carbides, as well as the higher fraction of reversed austenite. This work provided the theoretical and technical basis for improving the stress corrosion cracking resistance of this steel.