Developing organic solar cells (OSCs) processable with halogen-free, non-aromatic solvents is crucial for practical applications, yet challenging due to the limited solubility of most photoactive materials. This study introduces high-performance terpolymers processable in tetrahydrofuran (THF) by incorporating dithienophthalimide (DPI) into the PM6 backbone. DPI extends the absorption band, lowers HOMO levels, and improves THF solubility and film crystallinity through its large dipole moment effect. Optimal PBD-10:L8-BO devices processed with THF achieved a competitive power conversion efficiency (PCE) of 18.79%, approaching chloroform-processed devices (19.04%). By introducing PBTz-F as a second donor, ternary OSCs reached an impressive 19.45% PCE when processed with THF. This improvement stems from enhanced photon generation, improved morphology, better charge transport, longer exciton lifetimes, efficient charge dissociation and collection, and suppressed recombination. These PCEs of 18.79% and 19.45% for binary and ternary blend OSCs, respectively, represent the highest reported efficiencies for OSCs processed with halogen-free, non-aromatic solvents. This work demonstrates significant progress in eco-friendly OSC fabrication, paving the way for more sustainable and commercially viable organic photovoltaic technologies.
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