Magnetic fluid is a novel magnetorheological (MR) intelligent material consisting of magnetic particles, non-magnetic matrix, and additive agents. After applying the external magnetic field, magnetic particles will interact with each other due to the magnetic dipolar forces. The viscosity and yield stress of magnetic fluid could increase several orders of magnitude in milliseconds, which is called the MR effect. The controllable and reversible property makes magnetic fluid widely applied in drug targeting delivery, magnetic thermal therapy, commercial dampers, and polishing etc. In order to comprehend the mechanical behaviors of magnetic fluid, researchers developed several theoretical models for different flow conditions. However, due to the extensive calculation, theoretical models are only applicable for some special problems, such as 2-dimensional and axial symmetry. In recent years, with the development of computer performance, simulation has become an important method to investigate the MR mechanism of magnetic fluid. This paper reviews the recent progress in the theory and simulation of magnetic fluid. Firstly, theoretical models of magnetic fluid under shear mode, squeeze mode, and valve mode are introduced. Secondly, the existing simulation methods for magnetic fluid, such as molecular dynamics, particle-level dynamic simulation, and finite element method, are illustrated. The validity of the methods and their merits and drawbacks are discussed. Then, the research progress of the simulation of magnetic fluid is summarized from 3 aspects: Simulations of mechanical properties of novel magnetic fluid, simulations of complex mechanical behaviors of conventional magnetic fluid, and simulations of biomagnetic fluid. Finally, some future trends of simulation of magnetic fluid are proposed. The following 3 topics should be emphasized in the future work. First, a comprehensive theoretical model considering a variety of microscopic interactions is required. In order to prepare magnetic particles with high MR effect, excellent dispersibility, and low density, surface coating, modification, and additive agents are usually applied in experiments. Unfortunately, the influence of non-magnetic components on the MR effect is seldom considered in simulations. Second, current simulations could not simultaneously obtain the macroscopic mechanical properties and microstructures of magnetic fluid in complex flow. Finite element method and computational fluid dynamics are applicable for complex macroscopic problems but can not obtain the microstructures at the same time. Mesoscopic simulation methods can not exhibit large-scale aggregations of particles, which leads to the deviation compared with experiments. To establish multi-scale simulation methods and improve the accuracy of simulations have become an urgent requirement. Combining simulation methods with different spatial scales and reducing the time cost by using machine learning have become a possible approach. Third, multi-physics coupling simulation methods should be established. The magnetic field controlled electrical properties of magnetic fluid have attracted researchers interest in recent years. Magnetic fluid with this novel controllable property could be widely applied in battery and sensors. Investigations on other physical properties of magnetic fluid by using mechanical, electrical, and magnetic model together will be a future trend. These achievements will all contribute to the development of high-performance magnetic fluids and further enlarge the range of applications of magnetic fluid.
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