Steam turbine is used for electricity generation in most power plants throughout the world. The parameters during operations are very important since the safety and economy of the system depends on its efficiency which is a function of the material selection of the critical parts. Steam turbines are majorly powered with steam from steam generator fueled with coal. There is need to research into other energy source like the renewable energy in fuelling the steam generator as well as considering the material selection for safety and economy of the system. This research utilizes the material consideration for the steam turbine blade and rotor. Models were developed from existing models for stress determination in order to select appropriate material during design stage. With design equations and analysis; the centrifugal force, centrifugal stress, the thermal stress and area thermal strain on the blade as well as the torque and power on the rotor for both empirical data and real life experimental data were analyzed. The results from empirical data for the centrifugal force and stress are 683 N and 0.4563 MPa for a speed of 3000 rpm using the blade dimensions of the developed steam turbine while the torque and power for the rotor are 0.8542kN-m and 758 kW (using 3000 rpm) for 20 mm rotor shaft diameter. Also, for real-life experimental data, using the average speed of 3290 rpm for the last four trials, the torque and power are 2.413 kN-m and 831.85 kW respectively. The blade bending stress was found to be 193.413 MPa for fluctuation and 228.529 MPa for vibration which is lower than the shear stress of the material used. The outcome of the bending stress under vibration Sabp (228.59 MPa) is lesser than the ultimate shear stress (375 MPa) of stainless steel 304 grade, therefore the material can be considered for steam turbine blade and rotor. The models can be used for possible stress determination during design stage for steam turbine.
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