Digital Twin Applications Research Articles

Research on digital twin technology and its application in intelligent operation and maintenance of high-speed railway infrastructure

PurposeThis paper analyzes the application of digital twin technology in the field of intelligent operation and maintenance of high-speed railway infrastructure from the perspective of top-level design.Design/methodology/approachThis paper provides a comprehensive overview of the definition, connotations, characteristics and key technologies of digital twin technology. It also conducts a thorough analysis of the current state of digital twin applications, with a particular focus on the overall requirements for intelligent operation and maintenance of high-speed railway infrastructure. Using the Jinan Yellow River Bridge on the Beijing–Shanghai high-speed railway as a case study, the paper details the construction process of the twin system from the perspectives of system architecture, theoretical definition, model construction and platform design.FindingsDigital twin technology can play an important role in the whole life cycle management, fault prediction and condition monitoring in the field of high-speed rail operation and maintenance. Digital twin technology is of great significance to improve the intelligent level of high-speed railway operation and management.Originality/valueThis paper systematically summarizes the main components of digital twin railway. The general framework of the digital twin bridge is given, and its application in the field of intelligent operation and maintenance is prospected.

Review of Digital Twins enabled applications for demand response

Digital Twins (DT), as one of the emerging trends in digitalisation, has attracted a large amount of research in the past few years due to its ability to provide more accurate models and better predictions for various energy-related applications. In the context of demand response (DR), the real-time bidirectional communication characteristic of DT allows for functions such as real-time energy forecast and decision making aid, which provided high potential in DR applications due to the nature of DR being highly time sensitive. The objective of this paper is to explore the concept and application of DT in the domain of DR, as there are currently limited numbers of review on this topic. It was identified that most work in this area shows promising results but is still exploratory. The main application of DT in the domain of DR is using DT as an enabling tool by leveraging the real-time and data processing function of DT for monitoring and decision-making, and providing a medium for better visualisation. Future studies can experiment with applying DT frameworks to larger case studies, and apply more elaborate DT with higher maturity levels.

Robotics and Automation Roadmap: Thailand Perspectives

Robotics and automation are the key industries supporting Thailand’s strategic initiatives toward Thailand 4.0. This paper presents the development of an industry roadmap guiding the future research and development of related technologies in Thailand. The roadmap project was recently conducted during 2021–2022. The strategic targets for the future development of robotics and automation in Thailand were set to increase productivity and reduce adoption cost for the short term (2022–2023); create market opportunities for AI and industrial IoT technologies with data platform for the medium term (2024–2026); and prepare the Industry 5.0 system supporting emerging applications of digital twins and metaverse for the long term (2027–2030).

Application of human-centric digital twins: Predicting outdoor thermal comfort distribution in Singapore using multi-source data and machine learning

Application of human-centric digital twins: Predicting outdoor thermal comfort distribution in Singapore using multi-source data and machine learning

A Systematic Review of the Digital Twin Technology in Buildings, Landscape and Urban Environment from 2018 to 2024

Digital Twin (DT) technologies have demonstrated a positive impact across various stages of the Architecture, Engineering, and Construction (AEC) industry. Nevertheless, the industry has been slow to undergo digital transformation. The paper utilizes the Systematic Literature Review (SLR) approach to study a total of 842 papers on the application of DT in buildings, landscapes, and urban environments (BLU) from 2018 to 2024. Based on the research results, suggestions have been made for future research and practical directions. Meanwhile, it provides assistance to BLU’s designers, constructors, managers, and policymakers in establishing their understanding of the digital transformation of the AEC industry. The existing relevant research can be mainly divided into three categories: case study, framework study, and technology study. Compared with the buildings and urban environment industries, the number and depth of research in the landscape industry are relatively low. Through in-depth analysis of BLU projects, three research trends in the future are determined: (1) research and application of DT framework in the design and planning stage; (2) development of design tools and basic theory based on DT model; (3) application and exploration of DT technology in the landscape industry.

Double edged tech: navigating the public health and legal challenges of digital twin technology

Abstract This research addresses the legal challenges posed by the implementation of digital twin technology in public health. Digital twins are advanced computational models which aim to replicate human organ functions and biological processes. Their goal is to enable the simulation of the entire human body and to personalize the outputs with individual patient’s health data. Digital twin technology promises to bridge gap between personalized medicine and precision public health. This research is based on a comprehensive review of the current European and Swiss legal frameworks for medical devices and data protection that apply to digital twin technology. Within these frameworks, digital twins are in a grey area, as they are only considered as medical device software when applied to individuals. They also incorporate artificial intelligence, machine learning, and data analytics, which are already a source of legal concern in a healthcare setting, but their effective use in public health raises additional issues. Preliminary findings suggest significant shortcomings in the legal frameworks regarding data privacy, and the potential for increased surveillance by health insurance systems, which could lead to human rights violations. The public health application of digital twins would require global data analysis of sensitive personal information, raising further questions about the secure storage, transmission, and processing of this data. The study concludes that current legal frameworks must be future proofed to manage the complexities introduced by digital twins in public health. In particular, it suggests that regulatory oversight of medical devices needs to be significantly improved in order to safely harness the potential of digital twin technologies for public health. Finally, the new European Union health data space and the forthcoming EU AI act will also play important roles in the implementation of digital twin technologies. Key messages • Applying digital twin technology in public health faces considerable challenges, particularly the issues around data privacy, potential discrimination, and increased surveillance. • We need to adapt and strengthen existing legal frameworks to effectively manage the complexities introduced by digital twins, ensuring that these technologies can be safely used for public health.

Application of Digital Twins in Designing Safety Systems for Robotic Stations

The aim of this paper is to present examples and original solutions related to the application of the digital twin concept in designing safety systems for robotic stations. This paper includes a review of publications on robot safety systems and digital twins. Based on this review, it was concluded that further work in this area is justified. This paper demonstrates the use of a digital model of a robotic casting mold preparation station to design safety components for an industrial cell. A key element of this paper is the presentation of developed algorithms and their applications in building digital twins of existing robotic stations. By characterizing advanced safety systems used in robotic stations, an example of using a digital twin of a robotic station to create safety zones and so-called restricted zones for the robot was developed. As part of the research conducted, a real, comprehensive example of creating safety zones based on the robot’s TCP paths was carried out.

Squirrel Cage Induction Motors Accurate Modelling for Digital Twin Applications

The ongoing industrial revolution emphasizes the importance of precise machinery monitoring. Among these machines, induction motors (IMs) stand out due to their large numbers, which imply a significant part of industrial energy consumption. To achieve accurate in-service IM monitoring, robust modelling is required, with a particular emphasis on in situ constraints. In this study, we create a precise digital model for squirrel cage induction motors (SCIMs) that can be used in Industry 4.0 digital twin applications. To achieve this, we survey the existing literature, describe the main modelling techniques, identify the best models in terms of ease of implementation, and ensure the accuracy of our digital representation. We develop four methods, namely finite element analysis (FEA), thermal modelling, circuit-based models, and quantum-based fuzzy logic control, as a crucial first step in implementing digital twin (DT) technology for IMs. The quantum fuzzy logic is based on the transition from classical equations to the quantum equation determining the speed of the motor in the quantum world by passing through the Schrödinger equation. We propose the DT level of integration architecture for IMs based on the industry 4.0 reference architecture model. Finally, the main tools used to successfully implement DT for IMs are revealed.

Rapid Development of A Spatial Digital Twins Using Open-source Solutions

Abstract. City-model spatial Digital Twins are a three-dimensional virtual self-updating twin of a city which is updated by real-time data. This paper explores the effectiveness of open-source data and tools that can generate a Digital Twin to be hosted on a distributed system. A spatial Digital Twin was successfully generated from a city-model made from open-source spatial data with access to real-time data. The Digital Twin application was hosted on a three-tier systems architecture. The exception to the open-source data was a Digital Surface Model (DSM) obtained from a private source. However, the DSM was an optional component. The output only met the minimum requirements of a Digital Twin while the visualization was basic where the live data was limited to global weather data rather than city-specific data. The investigation indicated that even with little data, generating a 3D city scene with an automated live data flow meets the spatial Digital Twin’s minimum requirements according to Piroumian (2023). The main contribution of the study is highlighting methods for generating and hosting a spatial Digital Twin and its associated data onto the web through using a three-tier architecture to store, host and display the Twin onto the web. The areas identified for further research include investigating variations in the distributed systems for hosting and publishing a spatial Digital Twin onto the web. A secondary subject of investigation is exploring methodologies for improving the detail of the spatial Digital Twin’s data for areas that do not receive much live data.

A Methodological Approach to Prioritize Digital Twin Development in Manufacturing

ABSTRACTThe digital age has brought about a need for organizations to utilize Digital Twins to improve operational efficiency and decision‐making. However, it is difficult for companies to identify and prioritize Digital Twin initiatives that meet the needs of their stakeholders and align with the capabilities of the company and its strategic plans. This paper proposes a methodology for the systematic identification and prioritization of Digital Twin applications in complex industrial settings. The methodology begins by documenting business requirements, current processes, and challenges, and subsequently identifying areas with potential benefits from Digital Twins through the use of an opportunity scoring system. To refine the portfolio of Digital Twin applications to include only those that are impactful and viable, the feasibility of Digital Twin is quantified by evaluating technological (technical capacity and digital skills), organizational, and project risk factors. To validate the proposed methodology, a case study was conducted in collaboration with an industrial partner specializing in injection molding. This real‐world application demonstrates the effectiveness of our approach in identifying and prioritizing Digital Twin applications in a complex industrial context. This research contributes to the growing body of knowledge surrounding Digital Twins, providing organizations with a structured approach to leverage the potential of this transformative technology.

The digital twin framework: A roadmap to the development of user- centred digital twin in the built environment

With the prompt digital revolution in architecture, engineering, and construction (AEC), it is crucial to set the early practical steps for advanced digital technology namely digital twin technology. Although theoretical evidence on the potential of digital twins exists in AEC scope, the practical framework to the construction and operation of user-centred digital twin is yet to be investigated. Hence, this applied research investigates systematic methods and techniques for the construction and enablement of a user-centred digital twin paving the way to advanced digital applications in AEC centred on the user of the built environment. As a result, the framework unleashes a systematic roadmap to the creation and development of a city-scale digital twin centred on the human and capable of describing, analyzing, and assessing a built context per its users and usability manner. Further, the framework pours the foundations for a spectrum of digital twin applications in the scope of architectural design, building construction, infrastructure engineering, and facility management. The production of this research is foreseen to outline a systematic and transferable framework for the construction and enablement of a user-centred digital twin.

Application of digital twin for industrial process control: A case study of gauge-looper-tension optimized control in strip hot rolling

Background During the hot rolling process, the performance of most control systems gradually degrades due to equipment aging and changing process conditions. However, existing gauge-looper-tension control method remain restricted by a lack of intelligent parameter maintenance strategies. Methods To address this challenge and enhance the smart manufacturing capabilities of strip hot rolling, based on the digital twin method, this paper proposes a data-driven optimized control method for the gauge-looper-tension system of strip hot rolling. First, a hot rolling process model is constructed based on a digital twin method to serve as an evaluation and optimization platform. Subsequently, relevant data are collected to calculate the Hurst index for identifying the performance of the controller during the rolling process. Additionally, for controllers with poor Hurst index values, the crayfish optimization algorithm is employed for adjusting controller parameters to maximum the Hurst index. Results A real case of hot rolling steel production was used to validate the proposed data-driven optimized control method. Experimental results demonstrate that the proposed evaluation method can effectively recognize the state of gauge-looper-tension controller. Moreover, after optimizing the controller parameters through crayfish optimization algorithm (COA), the value of Hurst index showed significant improvement. Conclusions The proposed digital twin -based optimized control method effectively enhance the manufacturing capability and maintain strategy of hot rolling steel production. Through the proposed method, the Hurst index of gauge-looper-tension system increasing from 0.574 to 0.862.

Web-based human-robot collaboration digital twin management and control system

Human-robot collaboration presents a promising application in customized production. The utilization of digital twin technology, an advanced form of virtual reality interaction, is pivotal in augmenting the capabilities of human-robot collaboration by enhancing perception and interaction dynamics. Human-robot collaboration digital twins have been proposed to create collaboration strategies, simulate collaborative processes, and guarantee individual safety. Nevertheless, there remain obstacles in the implementation of digital twins within human-robot collaboration. One notable challenge involves developing a user-friendly and easily accessible digital twin management and control system that is well-suited for human-robot collaboration. The human-robot collaboration digital twin is a sophisticated system that encompasses both physical and virtual environments. Effectively managing diverse resources within this system, devising collaboration strategies, and overseeing the collaboration process is essential for the standardized utilization of digital twins in human-robot collaboration. In response to the specific requirements of digital twins in this context, a web-based system has been conceptualized and implemented for managing and controlling human-robot collaboration digital twins. The system is structured based on the browser/server architecture model. Its functional design is implemented through a modular approach. The server-side database management system chosen is MySQL, while the programming and development of the control system are carried out using the Microsoft.Net Framework 4.8 on the Visual Studio 2022 platform. The system’s functional modules are exemplified through a case study on human-robot collaborative assembly. The findings of this study offer insights that can guide the standardized management and application of digital twins within the realm of human-robot collaboration.

Synchronization evaluation of digital twin for a robotic assembly system using computer vision

Traditional production processes are profoundly transforming in the era of Industry 4.0 and smart manufacturing. Smart manufacturing, a core element of Industry 4.0, employs advanced technologies such as automation, robotics, AI, big data analytics, and machine learning to boost productivity and manufacturing performance. Central to this evolution is the Digital Twin (DT), digital replicas of physical assets that blend real-time data with advanced analytics and simulations. Ensuring synchronization between the digital replica and its physical counterpart is crucial for the success of Digital Twins. This paper addresses the challenge of achieving and quantifying synchronization within DTs, focusing on replicating physical system behaviour and measuring deviations or delays. The study delves into the critical aspects of synchronization within digital twin applications, focusing on its implications for a robotic assembly system. The research successfully harnessed YOLOv8 to facilitate real-time event tracking and synchronization characterization, highlighting the potential of computer vision in enhancing synchronization accuracy and, consequently, the efficiency and reliability of manufacturing processes.

Leveraging digital twins for improved orthopaedic evaluation and treatment.

The purpose of this article is to explore the potential of digital twin technologies in orthopaedics and to evaluate how their integration with artificial intelligence (AI) and deep learning (DL) can improve orthopaedic evaluation and treatment. This review addresses key applications of digital twins, including surgical planning, patient-specific outcome prediction, augmented reality-assisted surgery and simulation-based surgical training. Existing studies on digital twins in various domains, including engineering, biomedical and orthopaedics are reviewed. We also reviewed advancements in AI and DL relevant to digital twins. We focused on identifying key benefits, challenges and future directions for the implementation of digital twins in orthopaedic practice. The review highlights that digital twins offer significant potential to revolutionise orthopaedic care by enabling precise surgical planning, real-time outcome prediction and enhanced training. Digital twins can model patient-specific anatomy using advanced imaging techniques and dynamically update with real-time data, providing valuable insights during surgery and postoperative care. However, challenges such as the need for large-scale data sets, technological limitations and integration issues must be addressed to fully realise these benefits. Digital twins represent a promising frontier in orthopaedic research and practice, with the potential to improve patient outcomes and enhance surgical precision. To enable widespread adoption, future research must focus on overcoming current challenges and further refining the integration of digital twins with AI and DL technologies. Level V.

New paradigms shift in buildings: experimental application of Digital Twin for safety and well-being

Abstract Enhancing durability and service life of buildings and components is pivotal for sustainable development. It constitutes an opportunity to reduce energy consumption, carbon emissions and life cycle impact of buildings in a climate neutral perspective. Issues strongly introduced and set as priorities by EU policies that highlight the urgent need to tackle them also through deeply heritage renovation and digital transformation in the building sector. Digitalization is a cornerstone of this transformation, instrumental in facilitating and enabling it sustainably. The Key Enabling Technologies (KETs) are directly associated with new technological potential and emerging technologies. Digital Twin (DT) approach appears alongside these. Its experimentation and widespread application are gaining prominence in innovating Life Cycle Management (LCM) and sustainability practices of buildings. In this scenario the paper explores the role and potentialities of DT approach presenting the experimental application of the DT4SEM. A digital infrastructure that, by integrating Internet of Things (IoT), synchronizes a physical building with its virtual counterpart. The two realities (physical and virtual) remain interconnected through the mutual exchange of data, both in real-time and asynchronously enabling proactive monitoring and analysis of seismic behaviour. The experimental setup involves simultaneously Big Data analytics, simulation tools and deploying sensors within the sample building. Data is then fed into the virtual DT model, allowing for continuous comparison and analysis to detect anomalies and predict potential risks. This approach facilitates enhanced decision-making, performance optimization and sustainability improvements across the building’s lifecycle: a new vision for built environment management that evolves from a process resulting in a sequence of operative phases into a complex digital infrastructure. The design of the DT4SEM and the current application for seismic monitoring in buildings, results from a collaborative effort involving the academic spinoff BIG srl, the startup Sysdev, the company Berna Engineering srl, and ACCA Software spa.

Digital Twins in Manufacturing: A Survey of Current Practices and Future Trends

Digital Twin (DT) is the advanced tool of smart manufacturing which provides a proper way to model, analyse, and control the physical systems. A DT is the lifelike rendition of a physical object or phenomenon that uses real-time actual phenomena data to depict its actions, efficiency, and responses within the surrounding context. This technology allows electronic manufacturers to obtain a real-time stream of their systems, in which predictive maintenance, increased operation effectiveness, and improved product quality can be attained. By developing an ever-evolving replica of the physical structures, systems or even operation lines, Digital Twins enable the functionality of exploring various demanding circumstances and schemata, all in order to make effective decisions. When the manufacturing environments are rapidly changing, and there are more interconnections between them, the use of Digital Twins is especially useful. They continue improvement by highlighting problems, forecasting failure, and making choices based on data. The purpose of this article is to examine smart manufacturing via the lens of IoT DT technology. It gives general information about its uses, such as in the processes, time-saving and safety measures. As well, the paper considers the difficulties related to the practical application of DT, including costs, data management, and requirements for the formation of standards. Thus, based on analysing future developments and the role of Digital Twins as an innovation enabler in different industries, this study can benefit scholars, practitioners, and politicians who look forward to unlocking the potential of this innovative solution.

Cardiovascular care with digital twin technology in the era of generative artificial intelligence.

Digital twins, which are in silico replications of an individual and its environment, have advanced clinical decision-making and prognostication in cardiovascular medicine. The technology enables personalized simulations of clinical scenarios, prediction of disease risk, and strategies for clinical trial augmentation. Current applications of cardiovascular digital twins have integrated multi-modal data into mechanistic and statistical models to build physiologically accurate cardiac replicas to enhance disease phenotyping, enrich diagnostic workflows, and optimize procedural planning. Digital twin technology is rapidly evolving in the setting of newly available data modalities and advances in generative artificial intelligence, enabling dynamic and comprehensive simulations unique to an individual. These twins fuse physiologic, environmental, and healthcare data into machine learning and generative models to build real-time patient predictions that can model interactions with the clinical environment to accelerate personalized patient care. This review summarizes digital twins in cardiovascular medicine and their potential future applications by incorporating new personalized data modalities. It examines the technical advances in deep learning and generative artificial intelligence that broaden the scope and predictive power of digital twins. Finally, it highlights the individual and societal challenges as well as ethical considerations that are essential to realizing the future vision of incorporating cardiology digital twins into personalized cardiovascular care.

Digital Twin Technology in Built Environment: A Review of Applications, Capabilities and Challenges

Digital Twin (DT) technology is a pivotal innovation within the built environment industry, facilitating digital transformation through advanced data integration and analytics. DTs have demonstrated significant benefits in building design, construction, and asset management, including optimising lifecycle energy use, enhancing operational efficiency, enabling predictive maintenance, and improving user adaptability. By integrating real-time data from IoT sensors with advanced analytics, DTs provide dynamic and actionable insights for better decision-making and resource management. Despite these promising benefits, several challenges impede the widespread adoption of DT technology, such as technological integration, data consistency, organisational adaptation, and cybersecurity concerns. Addressing these challenges requires interdisciplinary collaboration, standardisation of data formats, and the development of universal design and development platforms for DTs. This paper provides a comprehensive review of DT definitions, applications, capabilities, and challenges within the Architecture, Engineering, and Construction (AEC) industries. This paper provides important insights for researchers and professionals, helping them gain a more comprehensive and detailed view of DT. The findings also demonstrate the significant impact that DTs can have on this sector, contributing to advancing DT implementations and promoting sustainable and efficient building management practices. Ultimately, DT technology is set to revolutionise the AEC industries by enabling autonomous, data-driven decision-making and optimising building operations for enhanced productivity and performance.

Long living human-machine systems in construction and production enabled by digital twins

Abstract In the industrial sector, products evolve significantly over their operational life. A key challenge has been maintaining precise, relevant engineering data. This paper explores the digital twin concept, merging engineering and operational data to enhance product information updates. It examines digital twin applications in construction, material flow, manufacturing and production, citing battery production and additive manufacturing. Digital twins aid in analyzing, experimenting with, and refining a system’s design and its operation, offering insights across product and system lifecycles. This includes tackling data management and model-data consistency challenges, as well as the recognition of synergies. This paper emphasizes sustainable, efficient management of engineering information, reflecting shifts in product longevity and documentation in industrial products and machinery.