Abstract
The ongoing industrial revolution emphasizes the importance of precise machinery monitoring. Among these machines, induction motors (IMs) stand out due to their large numbers, which imply a significant part of industrial energy consumption. To achieve accurate in-service IM monitoring, robust modelling is required, with a particular emphasis on in situ constraints. In this study, we create a precise digital model for squirrel cage induction motors (SCIMs) that can be used in Industry 4.0 digital twin applications. To achieve this, we survey the existing literature, describe the main modelling techniques, identify the best models in terms of ease of implementation, and ensure the accuracy of our digital representation. We develop four methods, namely finite element analysis (FEA), thermal modelling, circuit-based models, and quantum-based fuzzy logic control, as a crucial first step in implementing digital twin (DT) technology for IMs. The quantum fuzzy logic is based on the transition from classical equations to the quantum equation determining the speed of the motor in the quantum world by passing through the Schrödinger equation. We propose the DT level of integration architecture for IMs based on the industry 4.0 reference architecture model. Finally, the main tools used to successfully implement DT for IMs are revealed.
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