Digital Light Processing Research Articles

Green ink revolution: Pioneering eco‐friendly 3D printing with vegetable oil‐derived inks

AbstractSustainability in additive manufacturing (AM) (3D printing) could play a pivotal role for manufacturers and producers in the next‐generation manufacturing framework. The market for 3D printing is expanding rapidly, and it is expected to do so in the foreseeable years to come. As ecologically, responsible manufacturing gains more attention, renewable substitutes for regular commercial 3D printable inks must be developed for lower environmental carbon footprints (less CO2 emissions, recycling, bio‐compatibility, and zero waste). Herein, we review the recent literature on using vegetable oil (VO) as bio‐based inks for sustainable formulations for digital light processing or stereolithography additive printing. The feedstock selections (VO, terpenes, and waste cooking oil), and the chemistry of the VO‐based synthons toward sustainability in the field of photopolymerization‐based 3D printing are discussed. These renewable materials can mitigate the detrimental environmental effects of AM while remaining competitive with the existing fossil‐based resins produced by industrial manufacturers. The current challenges and limitations of AM in terms of surface finish, material properties, photo‐curing time, and end‐of‐use recycling options from biomass‐derived photocurable monomers are also identified. Overall, this development promotes the bio‐based economy and allows for the on‐demand production of a variety of sustainable inks for AM and sustainable end‐of‐use products.Highlights The significance of vegetable oils (VOs) as photopolymerizable monomers is explored. The necessity for 3D printing, specifically recycling and end‐of‐use, for the industrial revolution is provided. Green developments in stereolithography/digital light processing 3D printing utilizing VOs are covered.

Three-Dimensional Printing by Vat Photopolymerization on Textile Fabrics: Method and Mechanical Properties of the Textile/Polymer Composites

Composites of textile fabrics and 3D-printed layers have been investigated thoroughly during the last decade. Usually, material extrusion such as the fused deposition modeling (FDM) technique is used to build such composites, revealing challenges in preparing form-locking connections between both materials due to the highly viscous polymer melt, which can hardly be pressed into textile fabrics. Resins used for 3D printing by vat photopolymerization, i.e., for stereolithography (SLA), are less viscous and can thus penetrate deeper into textile fabrics; however, fixing a textile on the printing bed that is fully dipped into the resin is more complicated. Here, we present one possible solution to easily fix textile fabrics for SLA printing with consumer printers according to the digital light processing (DLP) sub-method. Also, we show the results of a study of the mechanical properties of the resulting textile/polymer composites, as revealed by three-point bending tests.

3D Printed Metal Organic Framework Hydrogel for Dye Adsorption and Gas Sensing

AbstractMetal organic frameworks (MOFs) have tunable chemical structures, orderly pore structures, and modifiable surface functional groups making them a promising material for environmental remediation. However, their rigid powder morphology poses significant challenges for customizing MOF structures with adjustable mechanical properties. Here, we synthesis the stretchable UV‐curable MOF hydrogels through high‐resolution digital light processing 3D printing, and evaluated its adsorption effect on seven common dyesand.The results showed that it had selective adsorption effect on methylene blue (MB), and the adsorption effect increased with the increase of the initial concentration of MB: its adsorption capacity on 6 mgL−1, 12 mgL−1 and 24 mgL−1 MB solution reached 13.55 mgg−1, 26.31 mgg−1 and 50.70 mgg−1 respectively. Compared to powdered MOFs, the 3D‐printed MOF (Cu‐BTC) exhibited superior adsorption for dye and radioactive pollution, with methylene blue adsorption increasing from 8.93 mgg−1 to 25.05 mgg−1 and I2 adsorption from 141.56 mgg−1 to 792.65 mgg−1. Furthermore, the 3D‐printed MOF structure proved easily cleanable with dilute HCl and reusable over five times without degradation. In addition, our study highlighted the suitability of the 3D‐printed MOF for CO2‐sensing devices, demonstrating its broad applicability in environmental remediation and sensing technology.

Digital Light Processing (DLP) 3D Printing of Caprolactone Copolymers with Tailored Properties through Crystallinity.

Digital light processing (DLP) 3D printing has shown great advantages such as high resolution in the fabrication of 3D objects toward a range of applications. Despite the rapid development of photocurable materials for DLP printing, tailoring properties to meet the specific demands for various applications remains challenging. Herein, we introduce copolymers of caprolactone and allyl caprolactone offering built-in functionality for thiol-ene photochemistry, thereby omitting the need for postfunctionalization. A crystalline block copolymer and an amorphous statistical copolymer were synthesized with the same comonomer composition and molecular weight. Thio-ene photocuring with a tetrafunctional thiol cross-linker was studied at different thiol to double-bond ratios for the copolymers and their blends. All formulations undergo rapid photocuring within several seconds of irradiation with slightly higher gel fractions observed for the statistical copolymer over the block copolymer under the same conditions, suggesting a somewhat higher cross-link density. Thermal properties of the networks were dependent on the presence of the semicrystalline block copolymer, where higher melting enthalpies were reached at higher block copolymer content. Similarly, crystallinity was found to be the main contributor to the mechanical properties. For a comparable composition, the modulus of a block copolymer network was found to be 31 times higher than that of the statistical copolymer network (27.7 vs 0.89 MPa). Intermediate moduli could be obtained by blending the two copolymers. DLP-printed scaffolds from these copolymers retained their thermal properties, therefore offering an efficient approach to tailoring mechanical properties, through crystallinity. Moreover, the printed scaffold displayed shape memory properties as the first example of poly(carprolactone) (PCL) copolymers in DLP printing. These materials are readily synthesized, offer fast and high-resolution 3D printing, and are degradable and cell compatible. They offer a straightforward approach to tailoring properties of PCL-based biomaterials and devices.

Retraction Note: Design of IoT sports remote monitoring system based on digital light processing and wearable devices

Retraction Note: Design of IoT sports remote monitoring system based on digital light processing and wearable devices

Safety of 3D-Printed Acrylic Resins for Prosthodontic Appliances: A Comprehensive Cytotoxicity Review

Additive manufacturing resins used in dental prosthetics may retain uncured monomers post-polymerization, posing potential long-term patient exposure risks. Understanding the biological safety of these materials is crucial, particularly for 3D-printed acrylic-based prosthodontic devices such as occlusal nightguards, complete and partial dentures, and temporary fixed prostheses. This paper reviews the literature evaluating the cytotoxicity of such materials. Following the Preferred Reporting Items for Systematic Reviews and Meta-Analysis (PRISMA) guidelines, we conducted a scoping review using the MESH keywords related to population (P), intervention (I), comparison (C), and outcome (O) across databases, including OVID Medline, EMBASE, and SCOPUS. Our search, limited to peer-reviewed English language articles from 2015 to 2023, resulted in 22 papers. These studies, utilizing digital light processing (DLP) or stereolithography (SLA) printing methods, varied in examining different 3D-printed materials, as well as washing and post-curing protocols. The primary experimental cells used were human gingival fibroblasts (HGF) and mouse fibroblasts (L929). There are no statistical differences in biocompatibility regarding different commercially available resins, washing solutions, or methods. Improvements in cell viability were related to an increase in washing time, as well as post-curing time. After the polishing procedure, 3D resin-based printed occlusal devices perform similarly to milled and conventionally processed ones. Our findings underline the importance of appropriate washing and post-curing protocols in minimizing the cytotoxic risks associated with these 3D-printed resin-based devices.

Preparation of K0.48Na0.52NbO3 & akermanite composite ceramics with biodegradability for cancellous bone repair by digital light processing

Lead-free piezoelectric ceramics can generate electrical signals to promote bone defect repair, but they suffer from low bioreactivity. In this study, K0.48Na0.52NbO3 & akermanite composite ceramic (KNN & AK) was prepared using digital light processing (DLP). The influence of sintering temperature and AK content was investigated. With the increase of sintering temperature, the piezoelectric coefficient d33 of the composite ceramics first increased and then decreased, reaching a maximum of 7.80 pC/N at 1070 °C. The doping of AK would lead to a significant decrease in the piezoelectric property, and the AK content should not exceed 10 wt% to achieve the piezoelectric coefficient of human bone. After immersion in Tris-HCl solution for 28 days, the weight loss rate of the composite ceramics doped with 15 wt% AK could reach 8.36 %. The combination of KNN and AK promotes the application of piezoelectric bone scaffolds in the field of bone repair.

Digital Light Processing of Thermoresponsive Hydrogels from Polyproline-Based Star Polypeptides.

The first report of star poly(L-proline) crosslinkers is disclosed for digital light processing 3D printing of thermoresponsive hydrogels. Through chain end functionalization of star poly(L-proline)s with methacryloyl groups, access to high-resolution defined 3D hydrogel structures via digital light processing is achieved through photoinitiated free radical polymerization. Changing the poly(L-proline) molecular weight has a direct influence on both thermoresponsiveness and printability, while shape-morphing behavior can be induced thermally.

3D-printed thermally expanded monolithic foam for solid-phase extraction of multiple trace metals.

Digital light processing (DLP) 3DP, commercial acrylate-based photocurable resins, and thermally expandable microspheres-incorporated flexible photocurable resins were employedto fabricate an SPE column with athermally expanded monolithic foam for extracting Mn, Co, Ni, Cu, Zn, Cd, and Pb ions prior to the determination using inductively coupled plasma mass spectrometry. After optimizationofthe thermally activated foaming, the design and fabrication of the SPE column, and the automatic analytical system, the DLP 3D-printed SPE column with the thermally expanded monolithic foam extracted the metal ions with up to 14.8-fold enhancement (relative to that without incorporating the microspheres), with absolute extraction efficiencies all higher than 95.6%, and method detection limits in the range from 0.5 to 5.2ng L-1. We validated the reliability and applicability of this method by determination ofthe metal ions in several reference materials (CASS-4, SLRS-5, 1643f, and Seronorm Trace Elements Urine L-2) and spikedseawater, river water, ground water, and human urine samples. Theresults illustrated that to incorporate the thermally expandable microspheres into the photocurable resins with a post-printing heating treatment enabled the DLP 3D-printed thermally expanded monolithic foam to substantially improve the extraction of the metal ions, thereby extending the applicability of SPE devices fabricated by vat photopolymerization 3DP techniques.

The application of synthetic wollastonite in digital light processing 3D printing

In this study, 3D printable organic-inorganic resins were developed using glycerol dimethacrylate, which can be synthesised from glycerol obtained as a by-product of the biodiesel production process, and wollastonite synthesised from reagent-grade materials, the by-product of the aluminium fluoride manufacturing process, silica gel waste or natural rock. The developed recyclable waste-based material was proven to be compatible with the widely available desktop DLP 3D PICO2 39 printer. It allowed straightforward additive manufacturing of true 3D structures with sub-millimetre spatial definition using standard printing parameters. This opens the way for the production of inorganic objects from reusable industrial waste.

Low-temperature DLP 3D printing of low-concentration collagen methacryloyl for the fabrication of durable and bioactive personalized scaffolds

Digital Light Processing (DLP) bioprinting has revolutionized tissue engineering and regenerative medicine with its speed and precision. Although commonly used in DLP printing, Gelatin Methacrylate (GelMA) lacks the mechanical strength and complex biological signaling of collagen, owing to the absence of collagen’s unique triple helix structure. However, collagen faces challenges such as denaturation at high temperatures and aggregation at neutral pH, limiting its use as a bioink. Herein, we present for the first time the development of a low-temperature DLP 3D printing technique using low-concentration Collagen Methacryloyl (ColMA) for fabricating durable and bioactive personalized scaffolds. Our study shows that pH significantly influences ColMA printing, with pH 3 producing low-concentration scaffolds that exhibit enhanced mechanical properties, minimal swelling, and prolonged resistance to enzymatic hydrolysis compared to high-concentration GelMA scaffolds, while low-concentration GelMA cannot be printed independently. ColMA scaffolds notably boost the proliferation, adhesion, migration, and differentiation of human foreskin fibroblasts. In vivo rat model tests demonstrate that ColMA scaffolds reduce inflammation, enhance collagen deposition, and accelerate epidermal regeneration. This method offers a robust solution for low-temperature DLP 3D printing of collagen ink, facilitating the creation of personalized scaffolds with superior bioactivity and representing a significant advancement in tissue engineering applications.

Numerical and experimental investigation of 3D printed tunable stiffness metamaterial with real-time response using digital light processing technology

A tunable mechanical metamaterial is a type that can be altered or manipulated to change its physical properties in various situations. This study introduces a novel type of metamaterial, hydro-tunable metamaterials (HTMs), which can be dynamically adjusted in real-time by filling or draining it with water. The development of HTMs has significant implications for various fields, including mechanical engineering, biomedical applications, and energy absorption. The study involves designing and manufacturing HTMs using a Digital Light Processing (DLP) 3D printing process. The design process involves modifying an initial basic auxetic structure to create a closed and sealed structure accommodating fluid. The printed samples are then characterized using mechanical testing and finite element analysis (FEA). Experiments and simulations have found that a sample containing water behaves differently from a sample without water, resulting in an increase in stiffness. This difference can be leveraged to modify the stiffness and strength of the structure. This phenomenon is attributed to the incompressibility of water within the structure. Water exerts a hydrostatic pressure on the auxetic material, resulting in increased stiffness and resistance to compression. This technique highlights the potential of HTMs to be dynamically adjusted in real-time, leading to enhanced energy absorption and improved performance. An additional FEA was conducted to examine the impact of water pressure on the mechanical behavior of the structure. The results indicate that applying pressure or temperature to the water can significantly enhance the mechanical properties of the water-filled sample.

Exploring the Adaptability of 4D Printed Shape Memory Polymer Featuring Dynamic Covalent Bonds.

4D printing (4DP) of high-performance shape memory polymers (SMPs), particularly using digital light processing (DLP), has garnered intense global attention due to its capability for rapid and high-precision fabrication of complex configurations, meeting diverse application requirements. However, the development of high-performance dynamic shape memory polymers (DSMPs) for DLP printing remains a significant challenge due to the inherent incompatibilities between the photopolymerization process and the curing/polymerization of high-strength polymers. Here, a mechanically robust DSMP compatible is developed with DLP printing, which incorporates dynamic covalent bonds of imine linking polyimide rigid segments, exhibiting remarkable mechanical performance (tensile strength ≈41.7MPa, modulus ≈1.63GPa) and thermal stability (Tg ∼ 113°C, Td ∼ 208°C). More importantly, benefiting from the solid-state plasticity conferred by dynamic covalent bonds, 4D printed structures demonstrate rapid network adaptiveness, enabling effortless realization of reconfiguration, self-healing, and recycling. Meanwhile, the extensive π-π conjugated structures bestow DSMP with an intrinsic photothermal effect, allowing controllable morphing of the 4D configuration through dual-mode triggering. This work not only greatly enriches the application scope of high-performance personalized configurations but also provides a reliable approach to addressing environmental pollution and energy crises.

Multimaterial Digital-Light Processing of Metal-Organic Framework (MOF) Composites: A Versatile Tool for the Rapid Microfabrication of MOF-Based Devices.

Patterning Metal-Organic Frameworks (MOFs) is essential for their use in sensing, electronics, photonics, and encryption technologies. However, current lithography methods are limited in their ability to pattern more than two MOFs, hindering the potential for creating advanced multifunctional surfaces. Additionally, balancing design flexibility, simplicity, and cost often results in compromises. This study addresses these challenges by combining Digital-Light Processing (DLP) with a capillary-assisted stop-flow system to enable multimaterial MOF patterning. It demonstrates the desktop fabrication of multiplexed arbitrary micropatterns across cm-scale areas while preserving the MOF's pore accessibility. The ink, consisting of a MOF crystal suspension in a low volatile solvent, a mixture of high molecular weight oligomers, and a photoinitiator, is confined by capillarity in the DLP projection area and quickly exchanged using syringe pumps. The versatility of this method is demonstrated by the direct printing of a ZIF-8-based luminescent oxygen sensor, a 5-component dynamic information concealment method, and a PCN-224-based colorimetric sensor for amines, covering disparate pore and analyte sizes. The multi-MOF capabilities, simplicity, and accessibility of this strategy pave the way for the facile exploration of MOF materials across a wide range of applications, with the potential to significantly accelerate the design-to-application cycle of MOF-based devices.

NIR-II light-encoded 4D-printed magnetic shape memory composite for real-time reprogrammable soft actuator

For the intelligent 4D-printed actuators, the excellent performance, including quickly reversible spatial-shape transformation and locking, digital and precise shape manipulation in real-time, and remote actuation in special spaces or harsh environments, is significantly desirable but still challenging. Here, using a UV-curable system containing the shape memory polymer (SMP) and NdFeB particles, namely the magSMP composite, we fabricate a real-time reprogrammable soft actuator via high-resolution Digital Light Processing (DLP)-based 4D printing. The printed structure is composed of an array of physical binary magSMP composite elements (m-bits), analogous to digital bits. Owing to the NdFeB's photothermal effect, each m-bit can be independently and reversibly switched between unlocking or locking states (allowing or prohibiting responsive shape-morphing) in response to the on/off state of NIR-II light. Through projecting NIR-II light patterns for encoding a set of binary instructions onto 4D-printed actuators, the real-time light-programmed deformations are induced precisely under an actuation magnetic field due to the NdFeB's huge coercivity. Thus, the synergistic magnetic and light field-manipulated multimodal deformations of actuators, including mimosa shape changing, grasping, and wire guiding, are achieved. This study shines lights on the fabrication of soft structures of arbitrary sizes and provides their future perspectives in soft robot design.

Design considerations for digital light processing bioprinters.

With the rapid development and popularization of additive manufacturing, different technologies, including, but not limited to, extrusion-, droplet-, and vat-photopolymerization-based fabrication techniques, have emerged that have allowed tremendous progress in three-dimensional (3D) printing in the past decades. Bioprinting, typically using living cells and/or biomaterials conformed by different printing modalities, has produced functional tissues. As a subclass of vat-photopolymerization bioprinting, digital light processing (DLP) uses digitally controlled photomasks to selectively solidify liquid photocurable bioinks to construct complex physical objects in a layer-by-layer manner. DLP bioprinting presents unique advantages, including short printing times, relatively low manufacturing costs, and decently high resolutions, allowing users to achieve significant progress in the bioprinting of tissue-like complex structures. Nevertheless, the need to accommodate different materials while bioprinting and improve the printing performance has driven the rapid progress in DLP bioprinters, which requires multiple pieces of knowledge ranging from optics, electronics, software, and materials beyond the biological aspects. This raises the need for a comprehensive review to recapitulate the most important considerations in the design and assembly of DLP bioprinters. This review begins with analyzing unique considerations and specific examples in the hardware, including the resin vat, optical system, and electronics. In the software, the workflow is analyzed, including the parameters to be considered for the control of the bioprinter and the voxelizing/slicing algorithm. In addition, we briefly discuss the material requirements for DLP bioprinting. Then, we provide a section with best practices and maintenance of a do-it-yourself DLP bioprinter. Finally, we highlight the future outlooks of the DLP technology and their critical role in directing the future of bioprinting. The state-of-the-art progress in DLP bioprinter in this review will provide a set of knowledge for innovative DLP bioprinter designs.

Accuracy and clinical fit of milled versus rapid prototyped orthognathic surgical splints

Three-dimensional (3D) printing has become an integral part of orthognathic surgery. However, there is a lack of studies evaluating accuracy of orthognathic surgical splints fabricated from subtractive milling versus additive 3D printing. The primary aim of this in-vitro study was to compare the differences in trueness between milled and 3D-printed splints, while the secondary aim was to compare the differences in clinical fit of these splints. A sample of eight patients was selected, and STL files of the final orthognathic surgical splint were used to fabricate three splints for each of the eight cases. The first splint was fabricated by subtractive milling (SM), whereas the second and third splints were 3D printed with Digital Light Processing (DLP) and Laser Stereolithography (SLA), respectively. Paired superimposition of scans was performed using a reference model. The clinical fit of the splints to the printed models was also assessed. The mean root mean square (RMS) deviations for the SM, SLA, and DLP were 0.11 ± 0.02, 0.16 ± 0.02 and 0.14 ± 0.02 respectively. The post-hoc analysis showed that the SM splints had the highest accuracy (p < 0.01). However, DLP splints showed the best clinical fit, followed by SM and SLA. In conclusion, splints fabricated by SM were more accurate than those fabricated by 3D printing, although this difference may not be clinically significant. The site, rather than the magnitude of the errors, may have a greater effect on the clinical usability of splints. In general, SM and DLP splints demonstrated a good clinical fit and were suitable for the fabrication of surgical splints.

Engineering fully quaternized (Dimethylamino)ethyl methacrylate-based photoresins for 3D printing of biodegradable antimicrobial polymers

Nowadays, medical devices or implants are widely used in the medical field to treat different diseases. However, bacterial infections are one of the significant problems associated with medical devices and are recognized as a concern in healthcare worldwide. Addressing this problem has driven the exploration of new materials with potent antibacterial properties. In this regard, quaternary ammonium compounds (QACs), which are organic salts with an alkane chain and a charged part of quaternary ammonium groups, came up with a potent antibacterial activity. Herein, we report for the first-time dimethylamino ethyl methacrylate (DMAEM) derived quaternary ammonium monomer and crosslinker to prepare photoresins for DLP (Digital light processing) 3D printing. The structure of the synthesized monomer and crosslinker was confirmed via FTIR (Fourrier Transform Infrared) and 1H NMR (Hydrogen Nuclear Magnetic Resonance) while the physicochemical properties of the 3D printed polymer were investigated using TGA (Thermogravimetric Analysis), DSC (Differential Scanning Calorimeter) and UTM (Universal testing machine). By optimizing the printing conditions and monomer to crosslinker ratio, we can print high-resolution 3D-printed objects. Additionally, in vitro biodegradation, cytocompatibility, and hemocompatibility tests revealed that the printed polymers are biodegradable, cytocompatible, and hemocompatible in nature. More importantly, the printed polymers exhibited strong antibacterial activity against both gram-negative and gram-positive bacteria, suggesting their potential utility in personalized antibacterial medical devices.

Adjusting the surface quality of printed components via controlling dispersant content to improve the electrical performance of DLP-printed PZT ceramics and devices

This paper aims to enhance the surface quality of digital light processing (DLP) printed lead zirconate titanate (PZT) components by controlling the content of BYK-111 dispersant, thereby improving the electrical properties of the resulting printed piezoelectric ceramics and devices. 55 vol% high solid loading PZT slurries with different dispersant contents were prepared and assessed for their dispersion stability, rheological behavior and curing characteristics. The slurry containing 1 wt% BYK-111 demonstrated ideal rheological properties, notably achieving a low viscosity of 1.37 Pa·s at 100 s−1. The surface roughness of the printed ceramic component was reduced to 69.3 nm, representing a 57.1 % improvement in surface quality compared to other dispersant levels. The printed PZT ceramic exhibited superior piezoelectric performance, with a piezoelectric constant d33 reaching 445 pC/N, surpassing most existing 3D-printed macro-sized piezoelectric ceramics. Furthermore, a DLP-printed 1–3 piezoelectric array was encapsulated to fabricate an acoustic emission (AE) sensor, which achieved a low substrate noise level of 31 dB and a high signal-to-noise ratio of 62 dB, outperforming commercial sensors. The optimal BYK-111 content not only ensures favorable dispersion stability and rheological properties in the slurry, but also significantly enhances the surface quality and density of the printed ceramic components, ultimately leading to the production of high-performance piezoelectric ceramics and devices.

3D printed multi-coupled bioinspired skin-electronic interfaces with enhanced adhesion for monitoring and treatment

Skin-electronic interfaces have broad applications in fields such as diagnostics, therapy, health monitoring, and smart wearables. However, they face various challenges in practical use. For instance, in wet environments, the cohesion of the material may be compromised, and under dynamic conditions, maintaining conformal adhesion becomes difficult, leading to reduced sensitivity and fidelity of electrical signal transmission. The key scientific issue lies in forming a stable and tight mechanical-electronic coupling at the tissue-electronic interface. Here, inspired by octopus sucker structures and snail mucus, we propose a strategy for hydrogel skin-electronic interfaces based on multi-coupled bioinspired adhesion and introduce an ultrasound (US)-mediated interfacial toughness enhancement mechanism. Ultimately, using digital light processing micro-nano additive manufacturing technology (DLP 3D), we have developed a multifunctional, diagnostic-therapeutic integrated patch (PAMS). This patch exhibits moderate water swelling properties, a maximum deformation of up to 460%, high sensitivity (GF = 4.73), and tough and controllable bioadhesion (shear strength increased by 109.29%). Apart from outstanding mechanical and electronic properties, the patch also demonstrates good biocompatibility, anti-bacterial properties, photothermal properties, and resistance to freezing at −20 °C. Experimental results show that this skin-electronic interface can sensitively monitor temperature, motion, and electrocardiogram signals. Utilizing a rat frostbite model, we have demonstrated that this skin-electronic interface can effectively accelerate the wound healing process as a wound patch. This research offers a promising strategy for improving the performance of bioelectronic devices, sensor-based educational reforms and personalized diagnostics and therapeutics in the future. Statement of significanceEstablishing stable and tight mechanical-electronic coupling at the tissue-electronic interface is essential for the diverse applications of bioelectronic devices. This study aims to develop a multifunctional, diagnostic-therapeutic integrated hydrogel skin-electronic interface patch with enhanced interfacial toughness. The patch is based on a multi-coupled bioinspired adhesive-enhanced mechanism, allowing for personalized 3D printing customization. It can be used as a high-performance diagnostic-therapeutic sensor and effectively promote frostbite wound healing. We anticipate that this research will provide new insights for constructing the next generation of multifunctional integrated high-performance bioelectronic interfaces.