Kinetic experiments were performed in an induction furnace to investigate the reduction of chromite ore by carbon dissolved in a high carbon ferrochromium alloy melt under conditions of varying Cr2O3 concentration, slag basicity, and temperature. The results obtained show that chromite reduction by dissolved carbon in slag systems of the type MgO-CaO-SiO2-FeO-Cr2O3- Al2O3 occurs principally by a stagewise process encompassing an intermediate reaction in which the divalent chromium oxide species is involved. During the fast period, Cr2O3 reduction is controlled by the diffusion of oxygen species in the slag for which a mass transfer coefficient of 0·003 cm s-1 was calculated. An activation energy value of 117 kJ mol -1 obtained for the reduction of Cr2O3 implies the rate controlling step is mass transfer of Cr2O3 from the slag to the slag/metal interface, since activation energies for metal phase control are typically <70 kJ mol -1. The second period represents a pseudo-equilibrium condition with respect to Cr2O3 reduction that is probably under thermodynamic control by a step or mechanism involving the reduction of divalent chromium oxide to chromium.
Read full abstract