Quantum dot (QD) is excellent material for next-generation displays because of their superior optical properties, such as high quantum efficiency, narrow full width at half maximum, high color purity, and photoluminescence quantum yield. QD demonstrated efficient absorption of blue light, coupled with high color-conversion efficiency, fabricated them suitable for use as color-conversion layers (CCLs). However, robustness in pixel patterning uniformity and a printing resolution should be further studied. Light emission via conversion through QD films or converter pixels still need to be improved because the blue light can directly transmit the QD layers, sometimes leading to insufficient energy to excite the QDs. Thus, many studies on QD CCLs have focused on improving the absorption and emission properties of QDs, formulating CCL resins with enhanced color conversion efficiency. Scattering can alter the optical path and incident angle of the emitted light to increase internal reflection so that light emission of the optical film can be enhanced for excitation of photons. Thus, light scattering particles, such as titanium dioxide (TiO2), silicon dioxide (SiO2), zinc oxide (ZnO), and zirconium oxide (ZrO2) were carefully tuned to achieve outstanding properties as QD CCLs, increasing color conversion efficiency.In this work, zinc sulfide (ZnS) light diffusers with hydrophobic properties and various size distribution were synthesized. ZnS and QD were mixed in acrylic resin, isobornyl acrylate, with proper composition of initiator and photocrosslinker. The recipe of mixing was considered for a fabrication of QD CCL ink with optimum viscosity, dispersion stability and uniformity, and printability. For the QD-CCL ink with relatively high viscosity, evaluation of jetting profile and pixel-patterning was conducted with commercial ink cartridge, Sapphire QE-256/30AAA (Fujifilm), combined with the custom-built inkjet printer and high-speed camera. With the scale up to 200ppi QD-CCL pattern, the color spectrum, printability, dispersion, optical properties (evaluation of color-emitting image), and surface uniformity were evaluated. Overall, this work will demonstrates the enhanced light converion behavior of QD-CCL layer fabricated by inkjet-printing process and provide a novel evaluation prorocol of uniformity for QD-CCL layer and color conversion device using blue micro-LED.
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