Abstract A deep rolling process was applied on 4140H steel specimens with a self-built loading frame and investigated in situ with neutron radiation using the SALSA instrument at the Institut Laue-Langevin (ILL). A neutron diffraction stress imaging approach was developed and used to determine material changes from the surface up to several millimeters inside the material by single expositions. The strains could be evaluated as deviations of the diffraction signal along the height of an area detector, and the theoretical maximum depth resolution was given by geometrical magnification together with the detector pixel size. The results of these experiments together with complementary post-process investigations could be used to link the internal load during the process with resulting material modifications such as the generated residual strains.
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