The main objective of this study is to find the best angle for the extrusion die by linking the die with springs having different stiffness and the die having different coefficient of friction. The Model of this study Consider the visco-plastic case for the material and the coefficient of friction between the die and the metal flow where the coefficient of friction value are (0.005, 0.008, 0.015). A numerical solution considered the element (visco106) for the metal, the element (beam3) for the die and the element (combin14) for the spring stiffness. The spring stiffness' vary (100 N/mm, 1000 N/mm and 10000 N/mm). The model considered in this work is the axi-symmtric model where this model considered the non-linear method of three elements to solve this problem and the effect of the friction in the solution which explain it by friction surface to surface by using the element (contac171 and targ169) and Newton–Raphson method using ANSYS code was adopted to solve this model. The thesis focuses on two parts, theoretical part and experimental part .In the theoretical part the extrusion process is investigated by using ANSYS software to demonstrate the stress distributions in the billet with several cases of stiffness and coefficient of friction, this program depends on the finite element method in the analysis. On the other hand the apparatus of the extrusion process is made to study this process and to find the best angle for the extrusion die. The material of the billet that was used in the extrusion process was wax. The selection of Paraffin wax is not randomly, this because it has the behaviors of the metal. The experimental part is done depending on the theoretical part and prepared the samples according to the standard methods with choosing slow and fixed velocity of extrusion; the assembly of extrusion is designed by using Acrylic material it is also used in order that the process can be photo and bearing the high pressure of extrusion process. In this study, casting the Paraffin wax in especial die, and manufacture the extrusion instrument containing upper and lower plate and the metal spring fixing at the beginning of the die and it has the stiffness (100 N/mm, 1000 N/mm, 10000 N/mm). The results show good agreement between the theoretical and experimental results for distributing of the strain and stress in metal at different point in the die under different boundary conditions. The reduction of area considered to be variable in two cases with lubricate (16.6, 22.2 and 27.7) and with out lubricate (22.2, 24.4 and 26.6) and it was found that the force–displacement curve at the case of variable coefficient of friction effect on the die angle, where the best die angle is 8.7° when the stiffness of the spring is K= 10000 N/mm and coefficient of friction is μ =0.005.