As a clean and energy-saving natural gas purification and separation device, the supersonic separator's internal gas-liquid separation mechanism needs to be explored. However, the complex three-field (gas, droplet, liquid film) two-phase (gas, liquid) supersonic condensation flow challenges the numerical modeling. Most studies are limited to tracking the gas phase and droplets and ignore the effects of liquid film and phase change on droplets and water vapor removal. In the present study, we established a novel Eulerian-Lagrangian method coupled with the Eulerian wall film model to study the three-field behaviors and phase change for the enhancement of separation efficiency in the supersonic separator. The accuracy of the proposed model was validated by three experiments. The gas, droplet, and liquid film behaviors and three-field heat and mass transfers in the supersonic separator are studied using the proposed three-field two-phase flow model. Then, the sensitivity analysis was carried out, which showed the inlet mass flow rate q p, in of the heterogeneous droplets determines the maximum film thickness. For q p, in = 0.001 kg/s, this value is about 85.2 μm. The result also showed a significant improvement in separation efficiency with a proper inlet droplet diameter d p, in , q p, in , and gas pressure p in . For d p, in , q p, in , and p in are selected as 2.2 μm, 0.0015 kg/s, and 3 atm, better separation efficiency can be obtained with droplet removal rate, water vapor removal rate, and dew point depression being optimized to 100%, 57.4%, and 29.1% respectively. • Gas purification and drying by energy conversion in supersonic separators. • Three-field CFD model for droplet, gas, and film by Eulerian-Lagrangian approach and wall film model. • Phase change of droplet and liquid film, droplet trajectory and film formation were observed. • The optimal droplet diameter is 2.2 μm with an injection rate of 0.0015 kg/s. • Water vapor removal rate achieved 57.4% and dew point depression of 29.1 K.
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