Development Of 3D Printing Technology Research Articles

3D-printed controllable bio-accelerators with sustained release property to boost chromium (VI) inhibited denitrification recovery

Although soluble bio-accelerators have proven effective in mitigating Cr(VI) inhibition within denitrification system, issues persist in immobilizing bio-accelerators and making them slow-release for sustained regulation. In this study, a novel strategy was proposed to fabricate immobilized bio-accelerators with controlled structure, sustained release property by 3D printing technology. Notably, the sustained release of bio-accelerators from 3D-printed bio-accelerators (3DP-B) lasted for at least 144 h. Compared to control group, 3DP-B with basic components (3DP-BB) shortened the recovery time by 1.4 folds, and the COD and NO3--N removal efficiency was 36.5 % and 38.0 % higher than that of natural recovery. Correspondingly, the activity of key enzymes (nitrate reductase, nitrite reductase, nitric oxide reductase, and nitrous oxide reductase), electron transfer system activity and extracellular polymer substances of denitrification biofilm maintained at relatively high levels. Furthermore, introducing 60 mg·L-1 anthraquinone-2,6-disulfonate (AQDS) into the ink showed noticeable superiority on the bio-inhibition release over 1000 mg·L-1 AQDS. The released AQDS facilitated the electron transport capacity by 1.25 times compared with control group. The groundbreaking findings of this study could advance the development of 3D printing technology and utilization of bio-accelerators in the field of wastewater treatment.

Technology for Automated Production of High-Performance Building Compounds for 3D Printing.

Three-dimensional printing technology in construction is a rapidly growing field that offers innovative opportunities for design and construction execution. A key component of this process is the automated production of high-performance construction mixtures that meet specific requirements for strength, fluidity, and setting speed. This overview article outlines the history and development of 3D printing technology in the construction industry, describes various printing technologies, and discusses the properties and requirements for construction mixes. Special attention is given to automated systems for batching and mixing ingredients, which increase the precision and efficiency of production. The different types of construction mixes used in 3D printing and the main technical and operational challenges associated with their application are also presented. The article's conclusions highlight the potential of this technology to revolutionize the construction industry by improving efficiency and reducing costs and project lead times.

Preliminary analysis on the characteristics of stamps by 3D printing and their stamped impression

The development of 3D printing technology has brought new risks and challenges to stamp impression identification. To prevent potential risks, a total of 45 stamps were printed using three types of 3D printers: fused deposition molding (FDM) printer, stereo lithography (SLA) printer, and liquid crystal display (LCD)-based SLA 3D printer, including 6 stamps replicated using LCD-based SLA 3D printer. A preliminary study was conducted on the printed stamps and stamped impressions, and the results showed that stamp are influenced by various factors such as printer type, printing material, the technology level of the producer, mold parameters such as font, size, printing parameters, slicing direction, and polishing process, etc., resulting in significant differences in characteristics. However, there are some obviously common characteristics such as missing of strokes, exposure of white and mottled phenomenon in the impression stamped by the 3D produced stamp. The impression of stamp replicated with an LCD 3D printer can be easily identified since it is difficult to achieve consistency with the real impression in detail characteristics.

Sustainable Light‐Assisted 3D Printing of Bio‐Based Microwave‐Functionalized Gallic Acid

AbstractThe development of 3D printing technologies and the requirement for more sustainable 3D printing materials is constantly growing. However, ensuring both sustainability and performance of the new materials is crucial to replace current fossil‐based polymers. Here, a bio‐based UV‐curable resin is produced in high yield from gallic acid (GA), a natural polyphenolic compound, by means of rapid and efficient microwave‐assisted methacrylation (5 min heating time and 10 min at 130 °C). The successful microwave‐assisted methacrylation with a high degree of substitution is confirmed by Fourier transform infrared (FTIR) spectroscopy and proton nuclear magnetic resonance spectroscopy. The radical UV‐photopolymerization of the methacrylated gallic acid (MGA) is further investigated by real‐time FTIR and differential scanning photo calorimetry (photo‐DSC) analyses, clearly demonstrating the high photo‐reactivity of MGA. Moreover, the %gel assessment demonstrates the formation of highly insoluble fractions after the UV‐curing, with 98% gel content. The photo‐rheology and rheology support the suitability of MGA for light‐assisted 3D printing. Indeed, a honeycomb and a hollow cube are 3D printed by means of the digital light processing 3D printing technique with high accuracy in a small scale. Finally, the cured‐MGA illustrates high Tg and thermal stability.

The history of the development of 3D printing technologies and their use in world artistic ceramics

The article is devoted to the study of the history of the emergence and development of additive technologies in world artistic ceramics. The article analyzes information on the history of the emergence of additive technologies. The principle of operation of 3D printing equipment, features of its use, the most common areas of use and materials used in 3D printing have been considered. An analysis of the specifics of the technical characteristics of 3D printers and technologies for 3D printing with ceramic masses has been shown that the use of ceramic materials as raw materials for 3D printing is a progressive trend due to the emergence of the possibility of forming ceramic objects and products that are practically indestructible reproduction and replication using traditional methods. In this article, the authors have been analyzed the advantages and disadvantages of manufacturing ceramic products by 3D printing. It has been established that the main difference between the production of three-dimensional plastic or metal elements and ceramic elements is the main feature of the ceramic manufacturing technology, namely that the printout is not a ceramic product before firing in the oven, that is, without firing, it is simply an element printed from clay materials (that is, such a printout before firing is called the "green part" – an unprocessed element). Currently, there are no 3D printers that can immediately produce ready-made ceramic products, all elements printed from ceramic materials require drying and firing. But, despite this nuance, printers that print with clay materials are called ceramic 3D printers. As 3D printing can accurately realize the creative thinking of artists and designers, 3D printing technology is increasingly used in the creation of ceramic products and contemporary ceramic works. The authors of the article emphasize that three-dimensional printing with clay provides ceramists with completely new opportunities for creating ceramic products with a complex configuration, texture, etc. Ceramic artists from all over the world are already actively using this technology in their work. Therefore, part of the study is devoted to examples of the use of 3D printing technology in world artistic ceramics, as well as to the description and analysis of the most interesting achievements in this direction of creativity, according to the authors.

The history of the development of 3D printing technologies and their use in world artistic ceramics

The article is devoted to the study of the history of the emergence and development of additive technologies in world artistic ceramics. The article analyzes information on the history of the emergence of additive technologies. The principle of operation of 3D printing equipment, features of its use, the most common areas of use and materials used in 3D printing have been considered. An analysis of the specifics of the technical characteristics of 3D printers and technologies for 3D printing with ceramic masses has been shown that the use of ceramic materials as raw materials for 3D printing is a progressive trend due to the emergence of the possibility of forming ceramic objects and products that are practically indestructible reproduction and replication using traditional methods. In this article, the authors have been analyzed the advantages and disadvantages of manufacturing ceramic products by 3D printing. It has been established that the main difference between the production of three-dimensional plastic or metal elements and ceramic elements is the main feature of the ceramic manufacturing technology, namely that the printout is not a ceramic product before firing in the oven, that is, without firing, it is simply an element printed from clay materials (that is, such a printout before firing is called the "green part" – an unprocessed element). Currently, there are no 3D printers that can immediately produce ready-made ceramic products, all elements printed from ceramic materials require drying and firing. But, despite this nuance, printers that print with clay materials are called ceramic 3D printers. As 3D printing can accurately realize the creative thinking of artists and designers, 3D printing technology is increasingly used in the creation of ceramic products and contemporary ceramic works. The authors of the article emphasize that three-dimensional printing with clay provides ceramists with completely new opportunities for creating ceramic products with a complex configuration, texture, etc. Ceramic artists from all over the world are already actively using this technology in their work. Therefore, part of the study is devoted to examples of the use of 3D printing technology in world artistic ceramics, as well as to the description and analysis of the most interesting achievements in this direction of creativity, according to the authors.

3D-printed CAD/CAM complete dentures – Case report

Dentures are used to restore missing teeth and are traditionally fabricated using the lostwax technique. The flasking process is arduous, time-consuming, error-prone, and requires a skilled technician. The development of 3D printing technology has made rapid prototyping of dentures more feasible. This case report describes the functional rehabilitation of a completely edentulous patient with complete dentures by a manufacturer-independent workflow with conventional clinical steps combined with computer-aided design, computer-aided manufacturing (CAD/CAM), and 3D printing technology. The result was 3D-printed complete dentures that were fully adapted, economical, and well-accepted by the patient.

Characterization and Performance Evaluation of Digital Light Processing 3D Printed Functional Anion Exchange Membranes in Electrodialysis

With the rapid development of 3D printing technologies, more attention has been focused on using 3D printing for the fabrication of membranes. This study investigated the application of digital light processing (DLP) 3D printing combined with quaternization processes to develop dense anion exchange membranes (AEMs) for electrodialysis (ED) separation of Cl− and SO42− ions. It was discovered that at optimal curing times of 40 min, the membrane pore density was significantly enhanced and the surface roughness was reduced, and this resulted in an elevation of desalination rates (97.5–98.7%) and concentration rates (165.8–174.1%) of the ED process. Furthermore, increasing the number of printed layers improved the membranes’ overall polymerization and performance, with double-layer printing showing superior ion flux. This study also highlights the impact of the polyethylene glycol diacrylate (PEGDA) molecular weight on membrane efficacy, where PEGDA-700 outperformed PEGDA-400 in ion transport capabilities and desalination efficiency. Additionally, higher 4-vinylbenzyl chloride (VBC) content improved the quaternary ammonium group concentration and membrane conductivity, and hence elevated the ED performance. Under optimized conditions, DLP 3D printed membranes demonstrated exceptional selectivity of 24.0 for Cl−/SO42− and a selective purity of 81.4%. With a current density of 400 A/m2, the current efficiency and energy consumption were in the range of 82.4% to 99.7%, and 17.2 to 25.4 kW‧h‧kg−1, respectively, showcasing the potential of advanced manufacturing techniques in creating efficient and functional ion exchange membranes.

Mechanistic study on the role of 3D-Printed biomimetic coral bone scaffolds in bone defect repair

With the continuous innovation and development of 3D printing technology, 3D-printed biomimetic coral bone scaffolds have demonstrated significant potential in the field of bone defect repair. This paper aims to explore in-depth the mechanistic study of 3D-printed biomimetic coral bone scaffolds in bone defect repair, by systematically reviewing relevant literature and analyzing their potential mechanisms in promoting bone growth and improving the success rate of bone defect repair. Firstly, this paper introduces the fabrication process and material characteristics of 3D-printed biomimetic coral bone scaffolds. Secondly, the paper discusses the mechanisms of 3D-printed biomimetic coral bone scaffolds in terms of biocompatibility, biomechanical performance, as well as their roles in vascularization and bone formation. Finally, the paper outlines future research directions for 3D-printed biomimetic coral bone scaffolds, including further optimization of material properties, improvement of printing precision, and expansion of clinical applications.

Optimization of stereolithography 3D printing of microneedle micro-molds for ocular drug delivery

Microneedles (MN) have emerged as an innovative technology for drug delivery, offering a minimally invasive approach to administer therapeutic agents. Recent applications have included ocular drug delivery, requiring the manufacture of sub-millimeter needle arrays in a reproducible and reliable manner. The development of 3D printing technologies has facilitated the fabrication of MN via mold production, although there is a paucity of information available regarding how the printing parameters may influence crucial issues such as sharpness and penetration efficacy. In this study, we have developed and optimized a 3D-printed MN micro-mold using stereolithography (SLA) 3D printing to prepare a dissolving ocular MN patch. The effects of a range of parameters including aspect ratio, layer thickness, length, mold shape and printing orientation have been examined with regard to both architecture and printing accuracy of the MN micro-mold, while the effects of printing angle on needle fidelity was also examined for a range of basic shapes (conical, pyramidal and triangular pyramidal). Mechanical strength and in vitro penetration of the polymeric (PVP/PVA) MN patch produced from reverse molds fabricated using MN with a range of shapes and height, and aspect ratios were assessed, followed by ex vivo studies of penetration into excised scleral and corneal tissues. The optimization process identified the parameters required to produce MN with the sharpest tips and highest dimensional fidelity, while the ex vivo studies indicated that these optimized systems would penetrate the ocular tissue with minimal applied pressure, thereby allowing ease of patient self-administration.

Synthesis and Properties of Photocurable Polymers Derived from the Polyesters of Glycerol and Aliphatic Dicarboxylic Acids.

The rapid development of 3D printing technology and the emerging applications of shape memory elastomer have greatly stimulated the research of photocurable polymers. In this work, glycerol (Gly) was polycondensed with sebacic, dodecanedioic, or tetradecanedioic acids to provide precursor polyesters with hydroxyl or carboxyl terminal groups, which were further chemically functionalized by acryloyl chloride to introduce sufficient, photocurable, and unsaturated double bonds. The chemical structures of the acrylated polyesters were characterized by FT IR and NMR spectroscopies. The photoinitiated crosslinking behavior of the acrylated polyesters under ultraviolet irradiation without the addition of any photoinitiator was investigated. The results showed that the precursor polyesters that had a greater number of terminated hydroxyls and a less branched structure obtained a relatively high acetylation degree. A longer chain of aliphatic dicarboxylic acids (ADCAs) and higher ADCA proportion lead to a relatively lower photopolymerization rate of acrylated polyesters. However, the photocured elastomers with a higher ADCA proportion or longer-chain ADCAs resulted in better mechanical properties and a lower degradation rate. The glass transition temperature (Tg) of the elastomer increased with the alkyl chain length of the ADCAs, and a higher Gly proportion resulted in a lower Tg of the elastomer due to its higher crosslinking density. Thermal gravimetric analysis (TGA) showed that the chain length of the ADCAs and the molar ratio of Gly to ADCAs had less of an effect on the thermal stability of the elastomer. As the physicochemical properties can be adjusted by choosing the alkyl chain length of the ADCAs, as well as changing the ratio of Gly:ADCA, the photocurable polyesters are expected to be applied in multiple fields.

Topology optimization of gradient lattice structure filling with damping material under harmonic frequency band excitation

With the rapid development of 3D printing technology, lattice structures have been widely utilized in structural designs aimed at vibration resistance due to their excellent performance. In this study, considering the moderate improvement of vibration suppression property of existing graded lattice, we introduce high-damping material into the optimization framework and further enhance the vibration resistance ability of gradient lattices. This framework extends the existing framework of stiffness and mass distribution to incorporate the distribution of stiffness, mass, and damping, which allows us to consider the damping changes with the cell configuration. Initially, the lattice cells are assigned with two different constitutive materials, one with high stiffness and the other with excellent damping properties. Different from traditional lattice units, we can obtain a series of lattice units with adjustable stiffness , mass and damping in a certain range. Via the homogenization method on the frequency domain, the complex elastic matrices about distribution of these lattice cells controlled by three parameters are obtained. In the meantime, the loss factor of these lattice cells is also obtained. A polynomial-based interpolation technique is employed to characterize the graded lattice units, which is integrated into an optimization process aimed at minimizing the lattice structures’ vibration responses. Several numerical examples are presented to illustrate this framework’s effectiveness, and experimental tests on 3D printed specimens are conducted to validate the numerical results. It’s worth noting that under the condition that the total weight of the structure remains unchanged, this weakens the overall stiffness of the structure (the reduction of first-order natural frequency), but greatly increases the damping of the structure (with a widened resonance peak) to resist the vibration of the structure. For the lattice structures induced by damping materials, the average loss factor is 0.114, which is almost doubled to the average value of those not including the damping material. When comparing the results of the mean displacement amplitude with and without damping materials, the reduction of displacement amplitude of lattice structures is above 25 %. The methodology expands the scope of optimization design for lattice structures, moving beyond stiffness maximization to include vibration mitigation by determining the appropriate distribution of stiff and damping materials, showcasing the practical applicability of the presented methods in engineering practice.

Analysis of 3D printing technology research status

Three dimensional printing (3DP) is a kind of rapid prototyping technology, also known as additive manufacturing, it is a digital model file based on the use of powder metal or plastic and other adhesive materials, through layer by layer printing to construct the object technology. The complicated process can also be a problem. For products with complex structure, it is necessary to collect various structural information and correct printing equipment. And the material needs to be proved too. Nowadays its material is too normal. The high cost and non-replicability are also one of the important reasons for the cost increase. 3D printing technology has a wide range of application prospects and great significance, it can make personalized products, fast original manufacturing, reduce material waste. At the same time, it has a good design curve, and has far-reaching influence in many fields such as industry, medical care, education, and architecture. Through searching the data, this article understands the definition, principle, main process, application in different fields, significance and future development of 3D printing technology to understand 3D printing technology.

A Comprehensive Review on 3D Printing of Pharmaceuticals

The development of 3D printing technology has caused a paradigm shift in the pharmaceutical industry by making it possible to produce drugs on demand and according to a patient’s specific needs. This review paper aims to examine the developments, difficulties, and potential applications of 3D printing in the pharmaceutical industry. We examine the various methods used, the benefits it provide, the regulatory issues, and possible uses of 3D printing in the pharmaceutical sector. Additionally, we talk about how 3D printing will affect drug research, patient care, and the state of healthcare as a whole.

Application and Development of 3D Printing Technology in Pharmaceutical and Health Industry

3DP technique is one of the most ingenious technologies, especially in the pharmaceutical field since its first discovery in the early 1980s. 3D printing technology enables unprecedented versatility in the design and production of complex materials that can be used in customized and programmable medicine. The discussion and analysis revealed that several 3D printing technologies based on varying principles have been developed. Although 3DP is still in its growing stage, this technology has made the fabrication of extremely sophisticated and intricated dosage forms feasible. Conclusion: Despite numerous advantages and benefits in pharmaceutical and health care systems, there are several technical and regulatory challenges obstructing its extensive utilization. With the increasing investments and research in this direction, it has the potential to overcome the regulatory and technical limitations in the days to come. Key Words: 3D Printing; Three-dimensional printing; Personalized medicines; Stereolithography; Rapid prototyping; Additive manufacturing; Solid free-form fabrication.

Application of Three-Dimensional Printing Technology in the Perioperative Management of Cardiac Tumours: A Review and Analysis.

Multimodal imaging plays a crucial role in evaluating suspected cardiac tumours. In recent years, three-dimensional (3D) printing technology has continued to advance such that image-based 3D-printed models have been incorporated into the auxiliary diagnosis and treatment of cardiac tumour diseases. The purpose of this review is to analyze the existing literature on the application of 3D printing in cardiac tumour surgery to examine the current status of the application of this technology. By searching PubMed, Cochrane, Scopus and Google Scholar, as well as other resource databases, a completed review of the available literature was performed. Effect sizes from published studies were investigated, and results are presented concerning the use of 3D surgical planning in the management of cardiac tumours. According to the reviewed literature, our study comes to the point that 3D printing is a valuable technique for planning surgery for cardiac tumours. As shown in the review report, Mucinous and sarcomatous tumours are the most commonly used tumours for 3D printing, magnetic resonance imaging (MRI) and computed tomography (CT) are the most commonly used technologies for preparing 3D printing models, the main printing technology is stereolithography, and the most used 3D modeling software is Mimics. The printing time and cost required for 3D printing are affected by factors such as the size of the type, complexity, the printed material and the 3D printing technology used. The reported research shows that 3D printing can understand the anatomy of complex tumour cases, virtual surgical simulation, as well as facilitate doctor-patient communication and clinical teaching. These results show that the development of 3D printing technology has brought more accurate and safe perioperative treatment options for patients with cardiac tumours. Therefore, 3D printing technology is expected to become a routine clinical diagnosis and treatment tool for cardiac tumours.

Contemporary and Future Development of 3D Printing Technology in the Field of Assistive Technology, Orthotics and Prosthetics.

3D printing is considered as a helpful technology that facilitates innovative assistive technology, orthotics, and prosthetics development. This technology could likely contribute to positive treatment outcomes. It could also mitigate the challenges encountered when using the traditional methods. Our team's research in the application of 3D printing in prosthetics, orthotics and biomedical technology has shown beneficial results in its use. This article gives a general description on application of CAD/CAM, digitalization and 3d printing in this industry followed by short description of two spinal-related projects conducted in our research team. Technological and clinical challenges on utilization of this technology have been listed. Finally, this manuscript provides recommendation for broader applications and developments of the aforementioned technology through interdisciplinary practices. A glimpse into the future of 3D printing in the healthcare industry shows that this industry is poised to continue having a significant impact in this sector. It should be emphasized that assistive technology, orthotics, and prosthetics require a human touch and connection, and no digital tool or technology can replace such requirements. Indeed, multi-disciplinary collaboration is the key to the success of applications of 3D printing.

Evaluation and prediction of tensile properties of 3D‐printed continuous carbon/Kevlar fiber‐filled composites by coaxial hybrid process

AbstractContinuous hybrid fiber‐reinforced composites (CHFRCs) have excellent mechanical properties, and strong designability, and are widely used in aerospace and other fields. The development of 3D printing technology offers novel directions in the design and manufacture of complicated CHFRC components in aerospace. For this purpose, this study focused on the design and characterization of hybrid continuous fiber‐reinforced composites prepared by 3D printing. The rapid mold‐free integrated manufacturing of hybrid continuous Kevlar/carbon fiber‐reinforced composites was realized by coaxial hybrid 3D printing technology. The regulation and mechanism of tensile properties of 3D‐printed CHFRCs were elucidated. The tensile strengths of 3D‐printed CHFRCs were enhanced by up to 15.3% and 92.4%, respectively, compared to single continuous carbon and Kevlar fiber composites produced by the same process parameter. A new tensile modulus predicting method for 3D‐printed CHFRCs was proposed. It mitigated the influence of complex interfacial characteristics on mechanical property prediction and achieved precise estimation of the tensile modulus of 3D‐printed CHFRCs. This will provide the theoretical support for the application and development of 3D‐printed CHFRCs.Highlights Mouldless rapid manufacturing of coaxial hybrid fiber composites achieved. The tensile strength and modulus of the fiber composites are greatly improved. A new prediction method for the tensile modulus of 3D‐printed composites is proposed.

Additive Manufacturing in Underwater Applications

Additive manufacturing (AM), commonly named 3D printing, is a promising technology for many applications. It is the most viable option for widespread use in automated construction processes, especially for harsh environments such as underwater. Some contemporary applications of this technology have been tested in underwater environments, but there are still a number of problems to be solved. This study focuses on the current development of 3D printing technology for underwater applications, including the required improvements in the technology itself, as well as new materials. Information about underwater applications involving part fabrication via AM is also provided. The article is based on a literature review that is supplemented by case studies of practical applications. The main findings show that the usage of additive manufacturing in underwater applications can bring a number of advantages—for instance, increasing work safety, limiting the environmental burden, and high efficiency. Currently, only a few prototype applications for this technology have been developed. However, underwater additive manufacturing is a promising tool to develop new, effective applications on a larger scale. The technology itself, as well as the materials used, still require development and optimization.

Recent Development of 3D-Printing Technology in Construction Engineering

Recent Development of 3D-Printing Technology in Construction Engineering