Design Of Refrigeration System Research Articles

Optimizing cascade refrigeration systems with low GWP refrigerants for Low-Temperature Applications: A thermodynamic analysis

This study offers a comprehensive thermodynamic analysis of a cascade refrigeration system conducted for low-temperature applications, focusing on the use of low-GWP and zero-ODP refrigerants to improve efficiency and sustainability. The target of this study is to explore the performance of the system using a combination of refrigerants: low-temperature cycle refrigerants such as R744, while high-temperature cycle refrigerants such as R717, R1234yf, R1234ze(E), R1336mzz(E), and R1336mzz(Z), respectively. The ECS model incorporating in REFPROP 10.0a tool was utilized to extract the data through coding for analysis. The assessment of this system involves the examination of various parameters such as its coefficient of performance, total compressor workload, total exergy, and exergy efficiency across various operational conditions. The results are compared with and without superheated and subcooled conditions to understand the impact of these parameters on the system performance. The system with R744 in the low-temperature cycle and R717, R1234yf, R1234ze(E), R1336mzz(E), and R1336mzz(Z) in the high-temperature cycle provides a higher COP and lower total compressor work compared to the conventional cascade refrigeration system. In optimal CRS, the R744-R717 pair attains the highest COP of 2.05 at the lowest possible compressor work from 9.53 to 4.87 kW than other refrigerants pair while evaporator temperature shifting from −55 °C to −20 °C. The exergy efficiency of R744/R717 is found at 26.47 % at an evaporator temperature of −55 °C, but it extends to a peak of 51.73 % at −20 °C. The study also shows that the superheating and sub-cooling of the refrigerants have a significant impact on the performance of the cascade refrigeration system. Superheating and sub-cooling at 10 °C, improves the COP of the system by reducing the compressor work and increasing the heat transfer efficiency. The research offers valuable insights into the system’s thermodynamic performance when employing low GWP refrigerants in low-temperature applications. These findings have the potential to guide the design and optimization of cascade refrigeration systems over the range of low-temperature applications.

Flow Patterns of Tetraflouroethane Refrigerant in Different Small Diameter Tubes Used for Vaccine Delivery Boxes

This study aims to determine the flow patterns of tetrafluorethane refrigerant in different small diameter tubes. It attempts to establish a relationship among the temperature, pressure drop, volumetric flow of tetraflouroethane refrigerant in a 900 mm long small diameter tube. Tests are conducted to determine the effect of varying hydraulic tube diameter to the temperature and pressure drop of tetraflouroethane refrigerant in different flow rate. A copper tube with hydraulic diameter of 0.20 mm, 0.25 mm, 0.30 mm, 0.35 mm, 0.40 mm and 0.45 mm were used in this study. For every known hydraulic diameter, there are six (6) test points located in every 150 mm interval. The experimental rig is composed of six (6) pieces of 900 mm long copper tubes for the given hydraulic diameters. Each tube is marked with 150 mm, 300 mm, 450 mm, 600 mm, 750 mm and 900 mm. The markings represent the length of capillary tubes in millimeters where test points are located. A pressure transducer is attached to every test point and is used to measure the pressure drop at every length of the small diameter capillary tube. The result shows that pressure drop increases as the tube hydraulic diameter decreases and attained an evaporator temperature as low as -5 oC. The smaller the diameter of the tube, the more it is effective to give pressure drop for the design of a handy vaccine delivery box refrigeration system.

A DFT+U and Monte Carlo study of Gd2Zr2O7 pyrochlore

Pyrochlore oxides, specifically Gd2Zr2O7, have been a subject of interest due to their unique structural, physical, and magnetic properties. These properties make pyrochlore oxides potential candidates for various technological applications, including magnetocaloric refrigeration. Magnetocaloric refrigeration is a promising alternative to conventional refrigeration methods, as it is more energy-efficient and environmentally friendly. By studying the magnetocaloric effect of pyrochlore oxides like Gd2Zr2O7, researchers can gain a deeper understanding of the underlying mechanisms and potential applications of these materials in magnetocaloric refrigeration systems. By employing advanced computational methods such as Monte Carlo simulations and first-principles calculations based on the full-potential linearized augmented plane wave (FP-LAPW) a technique is employed to examine the magnetic structure, researchers can investigate the magnetocaloric effect of pyrochlore oxides with high accuracy and precision. This information has the potential to aid in the advancement of more effective magnetocaloric systems materials and ultimately lead to the design and optimization of advanced magnetocaloric refrigeration systems.

Design and evaluation of an R290-based freezing system and air distribution in a domestic-scale microwave-heated freeze-dryer prototype

Freeze-drying is a drying process that can result in long-term and cost-effective storage of food products. In the case of domestic applications, a compact freeze-dryer may lead to the production of added-value products in households and small farms. For this reason, this study aimed to determine the design of R290 refrigeration system together with air distribution system components in a one-chamber microwave-heated freeze-dryer prototype. The device is capable of drying both fresh and frozen food products. The freezing time of food products was experimentally analysed concerning various evaporator configurations to fulfill the final device design's compactness and high food load. The study showed that an internal evaporator located at the bottom of the freeze-dryer chamber outperformed the external heat exchangers with mini- and micro-channels. The freezing process was optimised based on the CFD model of airflow distribution in the microwave-heated chamber with a stationary multi-shelf system by proposing the shape and location of air guides and radial fans. The results showed that the solution involving air guides positioned at the ends of the shelves at a 60-degree angle provides uniform air distribution. The combination of experimental and numerical approaches resulted in a complete design of a prototype freeze-dryer chamber in which, according to the calculations performed, the freezing time of food products was 40% faster compared to the reference device.

Cryogenic system of the high performance 1.3 GHz 9-cell superconducting radio frequency prototype cryomodule

High quality factor 1.3 GHz 9-cell superconducting radio frequency (SRF) cavity cryomodule is the core technology of the international advanced accelerator. China’s first high-quality factor 1.3 GHz 9-cell SRF cavity cryomodule was developed, assembled and tested at the Institute of High Energy Physics (IHEP), Chinese Academy of Sciences for the Dalian Advanced Light Source (DALS) and Circular Electron Positron Collider (CEPC) R&D. The 9-cell cavities in the cryomodule achieved a high average intrinsic quality factor (Q0) of 3.8 × 1010 at 16 MV/m and 3.6 × 1010 at 21 MV/m in the horizontal test. With such high specifications, the SRF cavity system has corresponding requirements for the cryogenic system. Key criteria for stable and reliable operation include a dependable cryogenic refrigeration system and process design, good thermal insulation, pressure control, temperature uniformity, and quench protection, etc. IHEP has successfully completed cryogenic testing development of the first 1.3 GHz 9-cell SRF prototype cryomodule. The whole cooldown period was 74 h, and the automatic cooldown was completed. The successful development and implementation of the 1.3 GHz superconducting cryomodule cryogenic system will provide a stable and reliable test environment for advanced superconducting cavity cryogenic testing, which will be critical in promoting the further development of the Free Electron Laser (FEL) and CEPC projects.

A Correlation‐Based Prediction Method of Heat Transfer Coefficients for Flooded Evaporation on Enhanced Tubes

AbstractHeat transfer in evaporation units play a vital role in the design and optimization of heat pumps and refrigeration systems. Existing correlations are often limited to the respective heat transfer surface. Furthermore, the majority of correlations reported have a lack of reliable validation beyond the test of their ability to describe the data they have been fitted to. In the present study, the heat transfer in case of flooded evaporation on an enhanced tube was examined for two refrigerants and propane. The experimentally measured data were used to develop a new correlation for the shell‐side heat transfer. The correlation was assessed on a separate test set, not utilized in the process of model development. The correlation and procedure are reliable and transferable tools for estimation of heat transfer in enhanced tube evaporators for refrigerants.

Design, analysis, and operation optimisation of a shipborne absorption refrigeration–ice thermal storage system based on waste-heat utilization

The integration of waste-driven absorption refrigeration technology into marine applications is recognized as a promising low-carbon solution. Nonetheless, its practical application does not inherently outperform electric compression technology, primarily due to the absorption system’s inherent thermal inertia and limited adjustability. This characteristic renders the system less responsive to the dynamic refrigeration requirements typically encountered on board vessels. In this study, a shipborne ammonia absorption refrigeration–ice storage system is proposed to balance the cooling load between supply and demand. To evaluate the efficiency of the integrated system for ice storage and cooling during ship sailing, key operational variables including refrigeration temperature, cooling water temperature, and generation temperature are analyzed to assess the thermal cycle performance of the system. A typical shipping route is considered for cooling operation optimisation of the absorption refrigeration–ice storage system. This paper explores four typical cooling-supply strategies and determines the operation modes for the ice storage period and the cooling period based on considerations of energy consumption, energy utilization, and economic factors. The final optimisation results indicate that the combined system has significant advantages based on energy consumption and operation cost. In comparison to compression and absorption refrigeration systems, the proposed system exhibits 52.4% and 8.31% reductions in energy consumption, respectively. Additionally, the operation costs are decreased by 12.27% and 27.41%, respectively, and the life cycle costs are lowered by 11.51% and 32.35%, respectively. The findings of this combined system can provide a technical reference for the design and operation of a ship waste-heat refrigeration system.

Thermodynamic modeling and performance optimization of transcritical CO2 dual-evaporator refrigeration system enhanced with ejectors

The utilization of ejectors in transcritical CO2 refrigeration systems is known to enhance system performance significantly. However, the operational conditions play a crucial role in determining the system’s overall efficiency. This study introduces a thermodynamic model for transcritical CO2 ejector refrigeration systems and investigates the influence of operating conditions on system performance for four different refrigeration systems, and the optimization of the Nakagawa sound velocity model coefficient in the ejector modeling is carried out to enhance the accuracy of the model. Meanwhile, these research contents are also the innovation of the research. Key conclusions include: (1) Increasing the Nakagawa coefficient to 1.1 improves model accuracy. (2) Ejector inclusion enhances system COP, with one configuration showing a 43.36 % increase and another a 53.23 % increase, recommending different system setups for large spaces like supermarkets and smaller areas like refrigerated vehicles. (3) Higher evaporating pressures result in better COP for ejector systems, with a suggested maximum air cooler pressure of 9 MPa. COP also benefits from increased ejector outlet pressures. (4) AR (area ratio) of the ejector affects mass flow rates and cooling capacity significantly, while its impact on COP is minimal. Adjusting the primary throat area can control cooling capacity for varied needs. The study provides actionable insights for improving the design and efficiency of transcritical CO2 ejector refrigeration systems.

Near-infrared imaging of heat transfer behavior between gadolinium and fluid during magnetization/demagnetization process of magnetocaloric effect

This paper reports on the application of a near-infrared (NIR) imaging system for visualizing heat transfer dynamics from a bulk gadolinium (Gd) sample to the surrounding water during the magnetization/demagnetization process of the magnetocaloric effect (MCE). The suggested approach relied on the spectral variation in water absorption band at 1150 nm wavelength within the NIR spectrum. An experimental setup integrated a telecentric uniform-illumination system, a halogen lamp, and an NIR camera to enable real-time monitoring of a single magnetization and demagnetization cycle induced by an external magnetic field, which was generated by a permanent-magnet-based magnetic circuit. Two-dimensional absorbance images captured during this cycle clearly depicted the thermal energy generated by the MCE in water. Furthermore, an analysis of the thermal boundary layer and the quantification of heat transfer from Gd to water provided insights into the dynamics over time. These results indicated the potential of our NIR imaging techniques in optimizing thermal–fluid interactions within MCE systems, thereby improving the design and efficiency of magnetic refrigeration systems.

Condensation Flow of Refrigerants Inside Mini and Microchannels: A Review

Nowadays, the demand for obtaining high heat flux values in small volumes has increased with the development of technology. Condensing flow inside mini- and microchannels has been becoming a promising solution for refrigeration, HVAC, air-conditioning, heat pumps, heat pipes, and electronic cooling applications. In these applications, employing mini/microchannels in the condenser design results in the working fluid, generally refrigerant, undergoing a phase change inside the mini/microchannels. On the other hand, the reduction in the hydraulic diameter during condensation gives rise to different flow regimes and heat transfer mechanisms in the mini- and microchannels compared to the conventional channels. Therefore, the understanding of fluid flow and heat transfer characteristics during condensation of refrigerant inside mini- and microchannels has been gaining importance in terms of condenser design. This study presents a state-of-the-art review of condensation studies on refrigerants inside mini- and microchannels. The review includes experimental studies as well as correlation models, which are developed to predict condensation heat transfer coefficients and pressure drop. The refrigerant type, thermodynamical performance, and compatibility, as well as the environmental effects of refrigerant, play a decisive role in the design of refrigeration systems. Therefore, the environmental impacts of refrigerants and current regulations against them are also discussed in the present review.

Study on characteristics of wet compression-absorption refrigeration cycle with CO2-ionic liquid mixture

The novel wet compression-absorption (WCA) refrigeration cycle with CO2-ionic liquid mixture can bring a new solution for the development and promotion of CO2 in the refrigeration field, but the depressurization mechanism of this cycle still needs further research. Based on the vapor-liquid equilibrium data of CO2-[emim][Tf2N] mixture, the p-h diagrams of CO2-[emim][Tf2N] mixture with the specific global CO2 mole fraction were first calculated and constructed. The cycle flow of WCA refrigeration cycle with CO2-[emim][Tf2N] mixture was plotted on the diagram, the cycle characteristics and depressurization mechanisms of this cycle were analyzed. The results show that there is a temperature slip in the CO2-ionic liquid mixture during the absorption/desorption process. Both strengthening the effectiveness of cooling measures and increasing the proportion of ionic liquid in the mixture can further reduce the operating pressure at the high-pressure side, but the latter may cause a reduction in the cycle refrigeration performance and energy efficiency. For the WCA refrigeration cycle with CO2-ionic liquid mixture, it is crucial to equip an internal heat exchanger, which can significantly improve the corresponding refrigeration capacity and energy efficiency. This study can provide important references for the design and optimization of WCA refrigeration system using a CO2-ionic liquid mixture.

Effect of Perforated Metal Shield in the Operation of a Marine Refrigeration System with Waste Heat Recovery Channel

This paper presents an improved design of a marine refrigeration system using a perforated metal shield (PMS). The PMS helps in the sustainability of the operation of the system amidst the windy condition in the middle of the sea. This improved design reached the highest value of the coefficient of performance (COP) of the refrigeration system which is 3.51 at -2°C evaporating temperature. The target temperature of the product stored in the refrigeration system is also achieved.

Design and Fabrication of a LiBr Absorption Refrigeration System to Utilize the Waste Heat of Engine Exhaust Gas for Vehicle Cabin Cooling Application

Design and Fabrication of a LiBr Absorption Refrigeration System to Utilize the Waste Heat of Engine Exhaust Gas for Vehicle Cabin Cooling Application

Proposal and evaluation of a combined refrigeration system for engine waste heat recovery based on a supercritical CO2 Brayton cycle

Abstract In recent years, engine waste heat utilization technology has become one of the essential directions for green energy-saving development. In this study, the design of a combined refrigeration system for engine waste heat recovery under a two-stage supercritical carbon dioxide Brayton cycle is carried out, and based on the engine top-cycle energy flow and reactive flow characteristics, combined with thermodynamic and economic analysis models, the thermal and reactive efficiencies of the S-CO_2 Brayton cycle system are investigated. The multi-objective optimization model for waste heat recovery was created with hydropower efficiency and investment return as its objectives. The results showed that the minimum values of annual operating cost and initial investment cost of the combined system under the optimized conditions were 104.8 and 505.2 thousand RMB, respectively, and the total system energy loss was 7.25%. By further analyzing the top cycle parameters of the combined system, it is concluded that the combined system has better thermo-economic performance, and the results can provide some references for the combined refrigeration with engine waste heat recovery.

Ultra-Low-Temperature Refrigeration Systems: A Review and Performance Comparison of Refrigerants and Configurations

During the last decade, many industrial and medical applications have shown a requirement for low-temperature-cooling usage (from −40 to −80 °C), which cannot be efficiently obtained via the conventional refrigeration systems usually employed for medium-temperature applications (from 0 to −40 °C). A proper ultra-low-temperature (ULT) refrigeration system design is essential to achieve the desired output. The performance can be maximised via the suitable selection of the configuration and refrigerant for a specific temperature range. This work contributes a detailed overview of the different systems and refrigerants used in ultra-low-temperature applications. Different systems, such as single-stage vapour compression, multi-stage, cascade, auto-cascade, and air refrigeration cycles, are presented and discussed. An energy analysis is then carried out for these systems identifying the optimal system design and refrigerant selection to achieve the highest performance. This paper aims to provide the reader with a comprehensive background through an exhaustive review of refrigeration systems suitable for ultra-low-temperature applications. The effectiveness of these systems is proven numerically, mainly based on the temperature level and purpose of the application.

Experimental validation of the theoretical ejector model in a low-grade waste heat refrigeration system using R1233zdE as a working fluid

Rising electricity prices and environmental regulations make it increasingly economically justifiable to utilize low-temperature waste heat, generated as a by-product of many technological processes. One potential application is the conversion of heat into cooling capacity using an ejector refrigeration system, to replace conventional electric-consuming cooling systems. Such systems, despite numerous descriptions in the literature, have not found industrial applications up to date. This work presents experimental results on the first commercial prototype cooling system driven by 200 kW waste heat of ultra-low temperature between 60 °C and 70 °C coming from the oil system of air compressors operating under real industrial operating conditions. A refrigeration system configuration based on the use of heat recovery downstream of the ejector and splitting the waste heat recovery heat exchanger into two stages was applied. The low GWP and low-pressure HFO R1233zd(E) refrigerant was used as a working fluid. The high-temperature cooling parameters, equivalent to the glycol temperature of 16 °C/19 °C (outlet/inlet of the evaporator), were examined and the COP of 0,25 was obtained. To obtain such a promising COP value, the critical and subcritical parameters of the ejector were investigated. Based on the experimental results the validation of the ejector theoretical model was performed for low-pressure refrigerant. The ejector component characteristic efficiencies were optimized for the ejector calculation model, and ejector key performance parameters were estimated to a high accuracy. The average relative error in the estimation was 7.1%, 4.5%, and 13.7% for the mass entrainment ratio, pressure ratio and ejector total efficiency, respectively. The resulting accuracy is sufficient from the perspective of refrigeration system design.

Design and Building of a Two-Stage Cascade Refrigeration System for Storage of Blood Plasma

Daily life-saving transfusions rely on the usage of blood products in clinical and research settings. With its proteins used for replacement treatment, human blood plasma serves as the main source for a variety of therapeutic transfusions. During the COVID-19 pandemic, plasma-based therapy was one of the treatment modalities used to treat infectious infections and as a source of neutralizing antibodies in patients. The specialty of transfusion medicine was adversely impacted and faced a stockpile shortage because plasma must be quickly frozen within six hours of collection in order for its proteins and coagulation components to be of the optimum quality. As a result, the cascade refrigeration system is an innovative technology that can provide the required ultra-low freezing temperature and maintain the same temperature in storage for plasma management. The paper concentrated on the design and construction analysis of a two-stage cascade refrigeration system for quick freezing time, and storing plasma proteins at extremely low temperatures to prolong their limited shelf life in a sensitive, temperature-controlled storage system. The choice of refrigerants R404A and R410A is made for high temperature and low temperature circuits which are carefully selected based on study and analysis of the characteristics of different refrigerants for short-term freezing. The ultra-low temperature evaporator is achieved using a blend of two vapour compression refrigeration cycles thermally connected by a heat exchanger to produce a freezing temperature of -35 0C. For analysis, the system was charged with various weights of plasma weighing between 1 kg and 4 kg for two hours and a half hour and kept at a temperature of -35 0C. The system's dependability and practicality for extending plasma shelf life were assessed. After 72 hours of temperature-controlled storage, the results showed 75% efficiency and a negligible (0.4) plasma quality drop.

Design and Fabrication of Solar-Powered Portable Thermoelectric Refrigeration System for Thermolabile Pharmaceuticals

Abstract: In order to maintain the therapeutic efficacy of thermolabile medicine and vaccines, electrical energy must be continuously supplied. For remote areas lacking access to electrical electricity, this poses a serious dilemma. The potency level of thermolabile medications and vaccines is decreased, particularly during last-mile delivery, which causes significant financial loss. In this study, we designed and developed a portable active refrigeration system that runs on solar photovoltaic cells for the refrigeration of thermolabile pharmaceuticals to be utilized in rural areas without access to electricity, especially to facilitate last-mile vaccination delivery. The system makes use of a thermoelectric refrigeration system that, when given electrical power, causes a temperature difference based on the Peltier effect. It will be demonstrated that a solar panel with a peak power of roughly 50W and batteries with a storage capacity of 10Ah are needed for a typical application for vaccine refrigeration. The developed refrigeration system has a 3-liter volume capacity and can store 150 vaccine ampules, each with a 10ml capacity, at temperatures between 2°C to 8°C using a Peltier cell (TEC), that consumes 66 W at 12V

Investigation on solid-liquid equilibrium for binary mixtures of carbon dioxide (R744) and alkanes: Propane (R290) and isobutane (R600a)

The solid-liquid equilibrium (SLE) of binary systems containing carbon dioxide (R744) and alkanes propane (R290) and isobutane (R600a) was experimentally investigated. A novel experimental setup using the cooling curve method was designed, built and verified, enabling SLE measurements at temperatures down to 173 K. The temperature and pressure of the triple point of carbon dioxide (CO2) were measured. The results for R744 and the binary mixture of carbon dioxide and propane were in agreement with the available literature data, demonstrating the accuracy of the experimental setup. Activity coefficients were determined for the binary mixtures studied. The Schröder and Wilson equations were used to calculate solubility over various temperatures and compositions. The Wilson model produced a very accurate correlation for the studied non-ideal binary mixtures, while the Schröder equation did not provide satisfactory results. Determined activity coefficients and SLE curves should be useful for the design of low-temperature refrigeration systems operating on carbon dioxide mixtures with low global warming potential.

Novel memetic of beluga whale optimization with self-adaptive exploration–exploitation balance for global optimization and engineering problems

A population-based optimizer called beluga whale optimization (BWO) depicts behavioral patterns of water aerobics, foraging, and diving whales. BWO runs effectively, nevertheless it retains numerous of deficiencies that has to be strengthened. Premature convergence and a disparity between exploitation and exploration are some of these challenges. Furthermore, the absence of a transfer parameter in the typical BWO when moving from the exploration phase to the exploitation phase has a direct impact on the algorithm’s performance. This work proposes a novel modified BWO (mBWO) optimizer that incorporates an elite evolution strategy, a randomization control factor, and a transition factor between exploitation and exploitation. The elite strategy preserves the top candidates for the subsequent generation so it helps generate effective solutions with meaningful differences between them to prevent settling into local maxima. The elite random mutation improves the search strategy and offers a more crucial exploration ability that prevents stagnation in the local optimum. The mBWO incorporates a controlling factor to direct the algorithm away from the local optima region during the randomization phase of the BWO. Gaussian local mutation (GM) acts on the initial position vector to produce a new location. Because of this, the majority of altered operators are scattered close to the original position, which is comparable to carrying out a local search in a small region. The original method can now depart the local optimal zone because to this modification, which also increases the optimizer’s optimization precision control randomization traverses the search space using random placements, which can lead to stagnation in the local optimal zone. Transition factor (TF) phase are used to make the transitions of the agents from exploration to exploitation gradually concerning the amount of time required. The mBWO undergoes comparison to the original BWO and 10 additional optimizers using 29 CEC2017 functions. Eight engineering problems are addressed by mBWO, involving the design of welded beams, three-bar trusses, tension/compression springs, speed reducers, the best design of industrial refrigeration systems, pressure vessel design challenges, cantilever beam designs, and multi-product batch plants. In both constrained and unconstrained settings, the results of mBWO preformed superior to those of other methods.