Road accidents are one of the most common and unavoidable problems in our society which costs our precious lives. Helmets of poor quality only give the lack of security, so helmets with more improvised design become the priority for two-wheelers. Our paper aims to design and prototype safety helmets for motorcycles with innovative design, which facilitates the user to wear it more comfortably. In addition to that, we analyze the improved design and optimize it. As safety is the primary criterion for the customers, we aim to produce the helmets by additive manufacturing with a customized design enabling ventilation, lightweight and increased stiffness. Additive manufacturing helps to fabricate complex designs with a combination of different materials. We will incorporate a mechanism that does not allow the two-wheeler to unlock unless the rider has a helmet. The outer casing would be durable and protect the user against impact. We have also planned to integrate the technology, which gives SOS signals to the nearby hospitals when the vehicle undergoes an accident. This is done by incorporating accelerometers in the helmet, so once the value reaches a certain limit, the emergency message is sent. By conventional manufacturing technologies, making customized helmet is very difficult. But, on the other hand, additive manufacturing facilitates fabricating complex design, which can have integrated sensors for safety purposes. Impact test analysis and airflow analysis will be performed on the helmet to validate the design. Therefore, in this paper, we are going to design and analyze the helmet with improved safety. Keywords: Helmet, motorcycle, optimization, safety, Fusion 360, Ansys, Arduino, 3D printing.
Read full abstract