Detailed Design Research Articles

An Adaptive RF Front-End Architecture for Multi-Band SDR in Avionics.

This study introduces a reconfigurable and agile RF front-end (RFFE) architecture that significantly enhances the performance of software-defined radios (SDRs) by seamlessly adjusting to varying signal requirements, frequencies, and protocols. This flexibility greatly enhances spectrum utilization, signal integrity, and overall system efficiency-critical factors in aviation, where reliable communication, navigation, and surveillance systems are vital for safety. A versatile RF front-end is thus indispensable, enhancing connectivity and safety standards. We explore the integration of this flexible RF front-end in SDRs, focusing on the detailed design of essential components, such as receivers, transmitters, RF switches, combiners, and splitters, and their corresponding RF pathways. Comprehensive performance evaluations confirm the architecture's reliability and functionality, including an extensive analysis of receiver gain, linearity, and two-tone test results. These assessments validate the architecture's suitability for aviation radios and address considerations of size, weight, and power-cost (SWaP-C), demonstrating significant gains in operational efficiency and cost-effectiveness. The introduction of the new RF front-end on a single SDR board not only substantially reduces size and weight but also adds up to 18 dB gain to the received signal. It also allows for a high level of design flexibility, enabling seamless software transitions between different radios and the capacity to manage three times more radios with the same hardware, thereby significantly boosting the system's ability to handle multiple radio channels efficiently.

Human centered design of AI-powered Digital Therapeutics for stress prevention: Perspectives from multi-stakeholders' workshops about the SHIVA solution

BackgroundAI-powered Digital Therapeutics (DTx) hold potential for enhancing stress prevention by promoting the scalability of P5 Medicine, which may offer users coping skills and improved self-management of mental wellbeing. However, adoption rates remain low, often due to insufficient user and stakeholder involvement during the design phases. ObjectiveThis study explores the human-centered design potentials of SHIVA, a DTx integrating virtual reality and AI with the SelfHelp+ intervention, aiming to understand stakeholder views and expectations that could influence its adoption. MethodsUsing the SHIVA example, we detail design opportunities involving AI techniques for stress prevention across modeling, personalization, monitoring, and simulation dimensions. Workshops with 12 stakeholders—including target users, digital health designers, and mental health experts—addressed four key adoption aspects through peer interviews: AI data processing, wearable device roles, deployment scenarios, and the model's transparency, explainability, and accuracy. ResultsStakeholders perceived AI-based data processing as beneficial for personalized treatment in a secure, privacy-preserving environment. While wearables were deemed essential, concerns about compulsory use and VR headset costs were noted. Initial human facilitation was favored to enhance engagement and prevent dropouts. Transparency, explainability, and accuracy were highlighted as crucial for the stress detection model. ConclusionStakeholders recognized AI-driven opportunities as crucial for SHIVA's adoption, facilitating personalized solutions tailored to user needs. Nonetheless, challenges persist in developing a transparent, explainable, and accurate stress detection model to ensure user engagement, adherence, and trust.

Analysis, design, and testing of mechanical switch for the backup protection of switching network unit in fusion device

Switching network unit (SNU) is one of the important systems in the power supply system of fusion devices, which excites and establishes plasma current. A mechanical switch has been designed for SNU backup protection, which can short-circuit other components in case of SNU failure to prevent further deterioration of the situation. An optimized contact system is used in this switch to improve the maintainability of the contacts. A detailed structural design was carried out for the switch, and the final prototype test results verified that it meets the relevant design requirements. This backup protection scheme can provide a certain reference for the engineering design and reliable operation of SNU.

Comparative analysis of blast prediction software for far-field shock wave effects behind a blast wall

This paper investigates a selection of current and emerging software used in the prediction of overpressure generated through the detonation of a high explosive in the far field behind a blast wall. In particular, this paper compares the software Autodyn, blastFoam, ProSAir, Viper::Blast and WALAIR++. These packages are compared by simulating a 100 kg TNT explosive charge at a stand-off distance of 25 m from a complex structure, then reviewing the performance in terms of the overpressure results, speed of each modelling package, the degree of effect from mesh, and domain sizes and ease of use. A live experimental trial representing the simulation was also performed, although it used a similar but different explosive, for a high-level comparison. The live-trial instrumentation design details are reviewed and compared with best practice. The choice of software is found to lead to variations in peak pressure predictions of 28%, specific impulse by 10% and the simulation speed can vary by a factor of up to 1600 for this type of study. This shows that the choice of blast software package can have a significant impact on the accuracy and attainability of blast predictions.

CTC and CT5TEA: An advanced multi-channel digitizer and trigger ASIC for imaging atmospheric Cherenkov telescopes

We have developed a new set of Application-Specific Integrated Circuits (ASICs) of the TARGET family (CTC and CT5TEA), designed for the readout of signals from photosensors in cameras of Imaging Atmospheric Cherenkov Telescopes (IACTs) for ground-based gamma-ray astronomy. We present the performance and design details. Both ASICs feature 16 channels, with CTC being a Switched-Capacitor Array (SCA) sampler at 0.5 to 1GSa/s with a 16,384 sample deep storage buffer, including the functionality to digitize full waveforms at arbitrary times. CT5TEA is its companion trigger ASIC (though may be used on its own), which provides trigger information for the analog sum of four (and 16) adjacent channels. Since sampling and triggering takes place in two separate ASICs, the noise due to interference from the SCA is suppressed, and allows a minimal trigger threshold of ≤ 2.5 mV (0.74photo electrons (p.e.)) with a trigger noise of ≤ 0.5 mV (0.15p.e.). For CTC, a maximal input voltage range from −0.5V up to 1.7V is achieved with an effective bit range of > 11.6bits and a baseline noise of 0.7 mV. The cross-talk improved to ≤ 1% over the whole −3 dB bandwidth of 220MHz and even down to 0.2% for 1.5V pulses of 10 ns width. Not only is the performance presented, but a temperature-stable calibration routine for pulse mode operation is introduced and validated. The resolution is found to be ∼ 2.5% at 33.7 mV (10p.e.) and ≤ 0.3% at 337 mV (100p.e.) with an integrated non-linearity of < 1.6mV. Developed for the Small-Sized Telescope (SST) and Schwarzschild-Couder Telescope (SCT) cameras of the Cherenkov Telescope Array Observatory (CTAO), CTC and CT5TEA are deployed for both prototypes and shall be integrated into the final versions.

Experimental Study on the Endwall Aerothermal Performance of Turbine Cascades in a Novel Transient Test Facility

Abstract Linear turbine cascades have been widely used to conduct fundamental and applied investigations, but only a few transient test facilities with the linear turbine cascade are available in the open literature. A novel transient test facility was presented in this paper, including detailed design and structure, and various experimental measurements (aerodynamic and thermodynamic) were conducted to verify the transient test facility’s capability. This test facility mainly includes a main air supply line (bypass line and test line), a coolant supply line, a test section, and a control system (heater and various valves). The linear cascade holds up six equally spaced cascade profiles, forming five completed cascade passages, and the center passage is used for aerodynamic and thermodynamic measurements. The aerodynamic loss and heat transfer performance were measured at various flow conditions (incidence angle, Ma, and blowing ratio (BR)). The endwall heat transfer coefficient and film cooling effectiveness were estimated by adopting a dual linear regression technique. Results indicate that the mianstream pressure and temperature present a desired step change, and remain relatively steady in the test window. The magnitudes of endwall heat transfer significantly increase as the Maex increases from 0.2 to 0.5, but the thermal load distributions remain the same. The BR is a key parameter for endwall film cooling performance, and the optimal film cooling coverage is acquired at the critical value of BR. Both insufficient and excessive coolant flowrate can result in undesirable endwall film cooling coverage, and may cause unnecessary consumption of the coolant flow.

Designing Typical Malang Handicraft Products Through the Utilization of Sawdust at Micro and Small Enterprise

This article examines the use of sawdust as a souvenir product with resin material at MSEs Berdikari Meubel Nusantara, a furniture manufacturer specializing in high quality products made from mahogany, pine, and teak. The author describes the process of making souvenir products using sawdust and resin, including map and text planning and modeling, map area coloring, map pasting, text, and legends on frames. The article also discusses challenges encountered during the design process, such as the difficulty of creating detailed designs for small-sized objects and the need for knowledge of abstract art and frame sizes. In addition, the authors examine the limitations of the production process, including the risk of damage during map formation and the length of time it takes to complete the work. This article provides valuable insights into the use of sawdust as a souvenir product and the challenges encountered during the design and production process, making it a useful resource for those interested in making high-quality souvenir products.

ADVANCED SMART PARKING BARRIERS: DESIGN, IMPLEMENTATION, AND IMPACT ON URBAN INFRASTRUCTURE

This study investigates the creation and execution of an intelligent individual parking barrier system aimed at resolving urban parking difficulties in Malaysia. The project adheres to a systematic methodology that includes conceptual design, detailed design, prototype creation, testing and validation, data analysis and refinement, and implementation and deployment. The system's lifetime and efficacy are guaranteed by the inventive use of durable materials and advanced sensor technologies. Additionally, convenience and security are enhanced by a user-friendly wireless control system. The data analysis confirms that the system is highly reliable, with sensors that have a 95% success rate in detecting events and low delay in wireless control operation. The concept is in line with larger smart city projects, such as the Kuala Lumpur Smart City Blueprint, which aims to promote parking options that are both efficient and secure. In addition, the system promotes environmental sustainability by minimizing emissions related to the search for parking. It also aligns with the United Nations Sustainable Development Goals, namely SDG 11 (Sustainable Cities and Communities) and SDG 13 (Climate Action). This study showcases the possibility of implementing the proposed system on a large scale in different urban areas in Malaysia, therefore leading to the development of more intelligent and effective urban infrastructure.

A novel low-cost sensors system for real-time multipollutant indoor air quality monitoring – Development and performance

Indoor air pollution poses a significant health risk, thus demanding effective indoor air quality (IAQ) monitoring strategies. Low-cost sensors (LCS) have gained attraction for IAQ monitoring, but their data accuracy and robustness remain key challenges. This study addresses gaps in the literature by developing and evaluating a novel low-cost monitor prototype for IAQ monitoring. A detailed design methodology based on requirements analysis was used to create two identical low-cost monitors (LCM) prototypes for multipollutant monitoring, including PM2.5, CO2, CO, O3, NO2, temperature and relative humidity. The LCM were deployed in an in-field monitoring campaign alongside research-grade instruments. The uncorrected sensor signals showed linear response compared to research-grade instruments with high Pearson Correlation Coefficients for 1-min mean: PM2.5 (0.97), CO2 (0.81–0.89), CO (0.95–0.98), and O3 (0.80–0.85). The concentration range of pollutants was observed to play a crucial role in the response and accuracy of the LCS. Kalman filter was implemented with optimised parameters to reduce noise from the signal of ozone sensors. Univariate and multivariate linear models were used to field calibrate the sensors. Linear regression models, with high coefficients of determination (>0.8) and low error values, imply that the developed LCM prototypes can be reliably used for indicative monitoring. In most of the cases, univariate linear models using only the sensor response of LCS as explanatory variables showed significant improvement. Future work will involve longer monitoring campaigns in different microenvironments, evaluation of calibration drift and to assess failure episodes in long-term use.

Textile omnidirectional antenna for wearable WiFi-7 applications using higher order modes

In WiFi 7 (IEEE 802.11be), Multiple Input Multiple Output (MIMO) technology plays a crucial role in enhancing throughput. This combination enables numerous applications for wearable WiFi devices. For instance, WiFi can be utilized for tracking and fall detection purposes. Additionally, wearable devices used in gaming, vital signal monitoring, and tracking can benefit from the implementation of wearable MIMO antennas. Despite the demand for wearable WiFi antennas, specifically in the new 6 GHz band, a significant gap exists in the investigation of antennas that are completely made of textile, are low profile, and provide vertical polarization and omnidirectional patterns. Addressing this gap, in this paper, a wearable planar antenna is introduced, which is specifically designed to offer an omnidirectional pattern and linear polarization. To ensure its practicality and ease of use, the antenna utilizes lightweight and wearable textile material. The design details and performance of the proposed antenna are presented. The antenna covers all three bands of WiFi, namely, 2.4 GHz, 5 GHz, and 6 GHz bands. The 10-dB return loss bandwidth is 2.4 GHz–2.5 GHz, and 4.6 GHz–7.2 GHz. The maximum Specific Absorption Rate (SAR) for an input power of 500 mW is calculated at 1.053 W/Kg for a 2 mm air gap between the antenna and tissue surface. The size of the antenna is given by a circular area of π × (50 mm)2, and a thickness of 6 mm.

Seismic performance investigation of new buckling-restrained steel plate for resilient rocking column foot joint

Seismic damage-controllable components and design approaches are crucial for achieving the seismic resilience and post-earthquake recovery of building structures. To improve the seismic resilience of reinforced concrete (RC) frame structures, this study proposed a novel assembled replaceable rocking column foot joint. The column foot joint is composed of a concrete foundation, short steel-tube concrete column in the center, and four new buckling-restrained steel plates (BRSPs) on the periphery. A detailed design method for the BRSPs was developed, and six BRSP specimens were designed with different core weakening forms and thicknesses. The specimens were cyclically tested and the failure mode and hysteresis behavior were examined. The test results confirmed that the proposed BRSPs exhibit satisfactory energy-dissipation capacity and achieve damage control. The refined numerical models were developed using ABAQUS and verified using the test results. Parametric analyses were conducted for the BRSPs to examine the influence of core plate thickness, gap size, and restraint plate thickness. A numerical analysis model of the column foot joint was established, and the influence of the axial compression ratio and BRSP bearing capacity on the seismic performance of the column foot was investigated. This study provides a reference for the construction of resilient RC frame structures.

Barriers to achieving satisfactory dropped objects safety performance in the UK construction sector

In 1980 a deadly explosion occurred at a nuclear missile base precipitated by a dropped object. The potential for major catastrophe, an industry call to action and a research gap forms the rationale for this research into dropped objects. The aim of the research was to devise guidance to assist United Kingdom (UK) based construction sector companies to reduce the frequency of dropped object incidents. A mixed research approach that includes literature review, semi-structured interviews and case studies were used to achieve the purpose of this research. The trend data revealed that dropped object incident rates have remained flat in recent years. The quantitative incident reports and qualitative feedback from interviews concluded that design is a contributory factor in a significant number of incidents and possibly in many cases but more research with a larger quantitative research sample is required. The interviews and literature review revealed several useful recommendations to sector bodies, construction sector companies and for further academic research. Recommendations to Individual Construction Sector Companies are grouped into different themes including manage, eliminate and control. The main recommendations to regulators included ensuring that tool tethering and containers are marked and inspected in line with other lifting equipment. Industry bodies could consider liaising with the energy industry to develop a suitable general construction exclusion zone calculator. Initiatives to improve the design of Mast Climbing Work Platforms to provide integral storage and enclosure solutions could be initiated with the vendors of this equipment. Practitioners and companies could consider offsite construction as a strategic means to reduce the number of dropped objects and consider work scopes that could be executed at ground level rather than at height. Consideration could be given to the more commonly deployed off-site fabrication options such as façade panels and bathroom pods. During detailed design, companies could have a high focus on the mechanism of reducing fixings in facades using Building Information Modelling.There are a number of areas which can be investigated further such as the implications of offsite construction on dropped objects accidents when compared with traditional methods. The research findings hint that Business Information Modelling might be a useful tool to reduce dropped objects on construction sites especially related to facades.While there were several limitations of the research including a limited amount of quantitative data and availability of the specific interview group, the findings of the research will still be useful for the construction sector in the UK and overseas to improve safety performance in construction.

The Solar Aspect System of the Hard X-ray Imager Onboard ASO-S

The ASO-S/HXI is a bi-grids modulating instrument for solar hard X-ray imaging, whose collimator contains 91 pairs of tungsten grids. Since the solar disk is invisible in hard X-rays, a Solar Aspect System (SAS) is required to provide the pointing of hard X-ray imager (HXI) for locating X-ray sources on the solar disk. In addition, the knowledge of the alignment and relative twist of the corresponding front–rear grid pairs is important for image reconstruction as well as locating flares. Therefore, the SAS system was designed to monitor the alignment status of HXI grids and to provide the pointing direction of the HXI collimator with two subsystems DM and SA during the whole life cycle of HXI. DM measures the centroids of the front frosted glasses and the solar disk. SA images the Sun and provides precise relative locations of the solar disk center. Both work in the visible light of 565–585 nm. With all the data together, we can solve with an inversion algorithm the alignment status of the front and rear grids, the relative twist, and the pointing direction. We tested and validated the SAS design with both the simulation model and ground coordinate measuring machine. Here we present the detailed system design, the testing results, the inversion algorithm, and the in-orbit status of the SAS. Currently, the SAS has realized the rotational measurement accuracy of about 4 arcsec, and a translational measurement accuracy of about 15 μm, and the SAS pointing data has been used in both imaging calibration for flare locations and imaging corrections for the platform drifting effect. The high-cadence precise measurement (better than 0.3 arcsec) of the pointing will allow the study of source locations at different energies and therefore help us to understand electron acceleration and transportation in flares.

Neighborhood housing design using fifth generation manifesto towards nearly zero energy urban developments

Abstract Since cities are growing faster than ever before, this paper traces directly that the fifth generation of sustainable city dimensions is not a prosperous idea or a welfare mode of sustainability but a vital effective way to adapt to Climate change, provide energy production, increase carbon reduction, and enhance pedestrian-occupant thermal comfort. It is a systematic method to alleviate urban canyon temperatures, maximize shading in summer, enhance energy production, and minimize heat transfer. It shows better results than designing apartment buildings with parcel planning with its four wall surfaces absorbing heat all day long. Early from schematic design, the emphasis is based on freehand sketching, adjusting urban aspect ratio, courtyard housing closure ratio, compactness degree, and microclimatic orientation, then adding a layer of humanization with green corridors, and tree species numerically modeled based on microclimate with courtyarded passive housing clusters, moving towards detailed design execution with SCEB bearing wall construction having the majority of its mixture of clay which enhances thermal mass insulation, climate adaptation, indoor thermal comfort, and a green job opportunity. Afterward adding energy plus BIPV on the whole constructed microclimatic-based roof to twist the neighborhood into a power bank saving energy consumption, and to work as a double roof shading. It shows on the other urbanism coin side walkability, sequential visual order, urban identity, and architectural character. Numerical outdoor-indoor coupled simulations took place using Envi-met and DesignBuilder while meteorological and biometeorological parameters were measured. The new recipe ignites a sense of harmonizing results in enhancing environmental sustainability measures.

A virtual reconstruction method for corridor gable buildings based on the knowledge of structural dynamics: taking Leiyin Cave as an example

Virtual reconstruction of ancient buildings often has incomplete records of the original design and construction details, and can only be reconstructed based on limited data, drawings and photography, which is different from the actual conditions. The unique overhanging structure of the corridor gable building makes it vulnerable to damage in extreme weather conditions. In order to ensure that the virtual reconstruction results can not only reproduce the original appearance of history, but also ensure that the reconstructed model maintains structural stability in the long term. This paper proposes a reconstruction method of the original appearance of the corridor gable building remains based on structural dynamics analysis. This method comprehensively uses three-dimensional reconstruction, structural engineering, dynamic analysis, and computer simulation technology to ensure the structural accuracy and historical authenticity of the virtually reconstructed corridor gable building. First, through data collection and analysis, combined with ancient architectural construction techniques, a preliminary three-dimensional model was created, which included all structural elements and details. Several groups of reconstruction schemes are determined based on material properties. Then, using finite element analysis software, perform dynamic analysis on the three-dimensional model. Evaluate the stability of the reconstructed structure and optimize the material selection plan to ensure the feasibility and accuracy of the virtual reconstruction. Taking the virtual reconstruction of the eaves in front of Leiyin Cave as an example, it shows that this method is effective and feasible to achieve the virtual reconstruction of corridor gable buildings. It provides new ideas for virtual reconstruction of ancient buildings and has important practical application value.

A design guideline of graphite/silicon composite electrode for extremely fast charging Li ion batteries

Achieving extremely fast charging (XFC) capabilities is critical for the development of lithium-ion batteries (LIBs) for electric vehicles (EVs). However, conventional LIBs with graphite anodes face challenges with lithiation at high charging rates, often resulting in Li plating. Incorporating silicon (Si) with graphite to form graphite/Si composite electrodes presents a potential solution, but the detailed design rules for these composite electrodes are not yet well understood. Here, we systematically investigate the impact of varying Si content on the fast-charging behaviors of graphite/Si composite electrodes. Through electrochemical analysis, in-situ X-ray diffraction (XRD), and a newly developed reaction dynamics analysis cell, our research demonstrates that the lithiation reaction proceeds inhomogeneously and becomes increasingly concentrated on the Si component as the charging rate increases. Based on these findings, a physics-based model further explores the effects of Si properties and electrode design on XFC ability, proposing guidelines for designing advanced graphite/Si composite electrodes to achieve robust XFC abilities in LIBs.

A Comparative Study between Theoretical and Measured Performance of Standard Centrifugal Pumps Running as Turbines

High cost of custom-made conventional turbines and the lack of local manufacturing facilities have created significant obstacles to the development of Pico/micro hydroelectric schemes in the country. In this context it has been identified pump as turbine (PAT) electric schemes can have distinct advantages over conventional turbines because pumps are manufactured locally at mass scale and available in various sizes. But not all pumps are suitable for use as PAT because they have different design details and manufacturing qualities. The performance of a pump used as a turbine is assessed based on two primary parameters: turbine mode head and flow at the Best Efficiency Point (BEP). There are various methods available in the literature for predicting PAT theoretical head and flow at BEP. These methods aim to estimate how the pump will perform when used as a turbine. Despite these prediction methods, there is a consistent deviation of approximately ±20% between the theoretical estimates and the actual measured performance. This indicates that real-world conditions and factors not accounted for in theoretical models can significantly affect the performance of PAT systems. The primary objective of the present study was to measure the deviation between the actual performance and the predicted performance of two PAT systems in terms of head and flow at BEP. This deviation was then compared to the commonly mentioned figure of ±20% in the literature. The study focused on using what it considered to be the most accurate prediction method among those presented in the literature to estimate PAT head and flow at BEP and involved running reverse, 1.1 kW, and 1.6 kW direct-drive standard centrifugal type water pumps in a test rig to measure the actual performance of the two PATs. The results of the study showed a deviation of +27% and -22% between the actual measured head and flow at BEP, and the values predicted by the theoretical method. This deviation is slightly outside the commonly mentioned range of ±20% found in the literature, but this is not expected to have a detrimental effect on the generation of electric power. This implies that, even with the observed slight deviation, the prediction method used in this study can be satisfactorily employed to estimate PAT head and flow at BEP.

Modeling of Metal Matrix Concentrated Solar Receivers for sCO2 Power Blocks

Abstract Supercritical CO2 power blocks for Concentrating Solar Power (CSP) with novel metal matrix solar receivers have the potential to reduce operating expenses while improving overall system efficiencies. These concentrated solar receivers integrated with a metal matrix-based phase change (PCM) thermal storage medium provide the compounding effect of an efficient heat exchanger while also integrating thermal storage within the receiver. Detailed numerical modeling of such devices with enthalpy-porosity-based formulation for phase change and turbulent convective heat transfer for the sCO2 microchannels is described in the current work. With sCO2 power blocks operating at temperatures and pressures beyond 800°C and 200 bar, different high-temperature PCMs are studied. A detailed steady charging followed by discharge and charging transients is simulated to analyze the thermal performance of these devices. In the current work, the energy storage density of PCMs is studied, followed by an analysis of the movement of the melt-pool interface over the streamwise length of a high corrugation wavy microchannel. A scaling analysis is carried out to estimate the heat transfer coefficients while compare them with the numerical model predictions. The results from the current work can be utilized for sizing and detailed design of integrated solar receivers for high-temperature sCO2 power block applications.

Rancang Bangun Mesin Pencacah Plastik Pet dengan Kapasitas 20 Kg/Jam

Shredding is one of the common recycling methods used for plastic waste processing. Along with the development of the era, conventional tools have begun to change to semi-automatic. Therefore, a shredding machine is needed for plastic waste processing with an automatic sensor system to facilitate operation. This design aims to determine the performance of a PET plastic shredding machine with the shredder shredding method. Pahl and Beitz is the method used in making this tool. In accordance with the method applied, the manufacture of the tool starts from planning, concept design, shape design, detailed design, documentation creation and realization of the tool. The testing process is carried out by testing the function of the machine and the function of the automatic sensor. The designed shredder machine has the following specifications: Dimensions of the tool are 950 x 365 x 1060 mm, capacity is 20 kg/hour, 3 phase ½ HP dynamo motor, rotation speed is 70 rpm, number of blades is 14 and material used on the blade is AISI 1080. The test results of this tool show that the tool can work to shred PET plastic, can shred 1 kg of plastic bottles in 2 minutes 45 seconds, the first shredded result is 150 mm maximum smallest size is 16 mm with 3 shredding processes, and can be operated with a sensor control system for the tool's work process. Keywords: shredding machine, garbage, plastic

An AI-Powered Product Identity Form Design Method Based on Shape Grammar and Kansei Engineering: Integrating Midjourney and Grey-AHP-QFD

Product Identity (PI) is a strategic instrument for enterprises to forge brand strength through New Product Development (NPD). Concurrently, facing increasingly fierce market competition, the NPD for consumer emotional requirements (CRs) has become a significant objective in enterprise research and development (R&amp;D). The design of new product forms must ensure the continuity of PI and concurrently address the emotional needs of users. It demands a high level of experience from designers and significant investment in R&amp;D. To solve this problem, a generative and quantitative design method powered by AI, based on Shape Grammar (SG) and Kansei Engineering (KE), is proposed. The specific method is as follows: Firstly, representative products for Morphological Analysis (MA) are selected, SG is applied to establish initial shapes and transformation rules, and prompts are input into Midjourney. This process generates conceptual sketches and iteratively refines them, resulting in a set of conceptual sketches that preserve the PI. Secondly, a web crawler mines online reviews to extract Kansei words. Factor Analysis (FA) clusters them into Kansei factors, and the Grey Analytic Hierarchy Process (G-AHP) calculates their grey weights. Thirdly, after analyzing the PI conceptual sketches for feature extraction, the features are integrated with CRs into the Quality Function Deployment (QFD) matrix. Experts evaluate the relationships using interval grey numbers, calculating the optimal ranking of PI Engineering Characteristics (PIECs). Finally, professional designers refine the selected sketches into 3D models and detailed designs. Using a Chinese brand as a case study, we have designed a female electric moped (E-moped) to fit the PI and users’ emotional needs. Through a questionnaire survey on the design scheme, we argue that the proposed innovative method is efficient, applicable, and effective in balancing the product form design of PI and user emotions.