Deposition Manufacturing Research Articles

Antibacterial Properties of PCL@45s5 Composite Biomaterial Scaffolds Based on Additive Manufacturing.

This study focuses on the development of polymer-bioglass composite bone scaffolds for the treatment of bone defects. PCL particles and 45s5 bioglass powder were employed as raw materials to fabricate PCL/45s5 composite wires with mass fractions of 5 wt%, 10 wt%, and 20 wt% via the twin-screw extrusion method. A cylindrical porous model was established using 3D modeling software, and a porous composite scaffold was constructed through the melt deposition manufacturing process. The macroscopical characterization of composite stock and composite powder was analyzed. The melt flow rate, water contact angle, elastic modulus, in vitro degradation rate, and antibacterial property of composite scaffold were measured. The experimental results showed that the incorporation of 45s5 bioglass into PCL material gave the composite better antibacterial properties, effectively reduced the flow rate of the material, increased the hydrophobicity of the material, and improved the rigidity and biocompatibility of the PCL material. This study offers initial insights into the use of synthetic bone tissue engineering scaffolds for clinical bone repair treatments.

Closed-loop control of a directed energy deposition process for repair applications

AbstractAdditive manufacturing processes of the directed energy deposition family such as laser metal deposition or wire arc additive manufacturing offer great control and improved metallurgical properties over traditional processes such as casting. They are very promising for many industrial applications such as the fabrication of intricate parts with high-performance alloys as well as repair applications. However, these processes are generally very sensitive to process conditions, yet are most often operated in open loop. In this study, a closed-loop controller with a suitable error criteria based on 3D scanning data in-between layers is implemented. It is applied to various repair samples made of 316L stainless steel and Inconel 625 materials. The results show that the controller can compensate for suboptimal operating points and in-process deviations while maintaining satisfactory metallurgical and mechanical properties.

Suppression strategy for metal droplet overlapping fusion defects caused by droplet impact dynamics under coaxial shielding gas

High-precision droplet overlapping under coaxial shielding gas is a prerequisite for automated and lightweight metal micro-droplet deposition manufacturing. Unfortunately, the opening shielding environment exposes metal droplets directly to the atmosphere. Droplet overlapping fusion quality would be affected due to the coupling effects of impact dynamics, thermodynamics, and oxidation. In this study, based on experiments and theoretical modeling of molten droplet impact dynamics, a strategy to suppress droplet overlapping fusion defects under coaxial shielding gas was proposed for the first time. Results show that at lower shielding gas rates, molten droplet retraction, recoil, and oscillation would weaken or vanish due to the oxide film's self-limiting effect. This limits the improved model's accuracy in predicting the droplet spreading factor in lower shielding gas supply rates. The weakened droplet dynamic behaviors at low shielding gas supply rates would magnify the length and height defects of droplet overlapping, which is particularly evident at a small printing step distance. Finally, a quality mapping for different printing parameters is established, effectively suppressing overlapping defects and ensuring fusion quality through metallurgical bonding. This work could provide a solid evidence base and theoretical guidance for high-quality metal micro-droplet deposition manufacturing under an opening shielding environment.

Feasibility study of using friction stir extruded recycled aluminum rods for welding and additive manufacturing

Friction stir extrusion (FSE) is a promising process capable of producing rods by recycling aluminum chips without melting them. This work studied the use of these recycled rods for GTAW deposition and additive manufacturing. The rods are suitable for single-bead depositions or applications with reduced use of filler material. For additive manufacturing multilayer depositions, the component presented a density of 77% (23% porosity), so pollutant sources must be further reduced to improve quality. The work shows that porosity significantly changes along the height, being about 10% close to the substrate, and about 45% next to the upper surface.

Plasma-assisted particle deposition manufacturing: Multi-functional integrated superhigh temperature thermal protection coating on niobium alloy

Multi-functional integrated thermal protection coating is a promising approach for the high-temperature protection of niobium alloy while facing multiple extremely harsh environments, while hard to avoid the complex/multi-step preparation process. Particularly, a simultaneous demonstration of multi-functional features is still challenging. Herein, a novel HfC-HfO2-MoSi2-Yb2O3 multi-functional layer has been fabricated on the NbSi2 layer surface via plasma-assisted particle deposition manufacturing, endowing the modified silicide-based multilayer composite coating with multiple thermal protective characteristics. The composite coating shows excellent hot corrosion resistance with a corrosion gain of 3.56 mg cm−2 after 200 h, the intact coating structure after three thermal cycles of fast rise and fall from 25 °C–1800 °C, and a high thermal emissivity of above 0.9, as well as the good high-temperature oxidation resistance and ablation resistance demonstrated in our previous study. The superior multiple thermal protective characteristics are attributed to the synergistic effects of multi-functional particles. HfC particle provides the anti-ablation skeleton, MoSi2 particle provides more SiO2 glass phase and seals defects, Yb2O3 particle acts as the stabilizer of glass network, and matching vibration absorption of multiphase/multi-chemical bonds endow the high emissivity of coating. Our work paves the new way and provides an inexpensive and environmentally friendly approach for the development of a new class of multi-functional integrated thermal protection materials.

Multiconstraint quality–probability graph for quality monitoring of laser directed energy deposition manufacturing process

Quality monitoring of the laser directed energy deposition (LDED) manufacturing process by machine vision is essential to improve the reliability and economy of the LDED manufactured parts. For monitoring algorithms, graph-based semi-supervised learning can effectively learn supervised information from labelled data without the requirement of large amounts of manually labelled data. However, traditional graph algorithm for LDED quality monitoring is limited by insufficient use of label supervised information, inadequate consideration of the imbalance data, and lack of physically meaningful explanations and constraints on the propagation process for different types of defects. In this regard, a multiconstraint quality–probability graph (MCQPG) is proposed to monitor the quality during the LDED manufacturing process. MCQPG converts the extracted multifeatures into probability distributions, finds feature sets with similar distributions to the supervised information based on quality level standards, and uses multiconstraints to satisfy few labelled feature data, imbalance data distribution and physical consistency. For physical consistency, a nonlinear defect model is developed for crack and porosity defects, and a novel defect-guided objective prediction function is proposed, resulting in the construction of a quality level standard guided physical consistency constraint term. Experimental studies on several well-known and commonly used monitoring algorithms demonstrate that the proposed MCQPG algorithm achieves 0.96 on all four evaluation metrics (accuracy, precision, recall and F1 score), validating the effectiveness of MCQPG for LDED quality monitoring.

Effect of laser remelting on surface morphology and mechanical properties of laser deposition manufactured thin-walled Ti-6Al-4V alloy

PurposeThis paper aims to systematically investigate the effect of laser remelting on the surface morphology and mechanical properties of laser deposition manufactured thin-walled Ti-6Al-4V alloy.Design/methodology/approachThin-walled Ti-6Al-4V samples were prepared by laser deposition manufacturing (LDM) method and subsequently surface-treated by laser remelting in a controlled environment. By experiments, the surface qualities and mechanical properties of LDM Ti-6Al-4V alloy before and after laser remelting were investigated.FindingsAfter laser remelting, the surface roughness of LDM Ti-6Al-4V alloy decreases from 15.316 to 1.813 µm, hard and brittle martensite presents in the microstructure of the remelted layer, and the microhardness of the laser remelted layer increases by 11.39%. Compared with the machined LDM specimen, the strength of the specimen including the remelted layer improves by about 5%, while the elongation and fatigue life decrease by about 72.17% and 64.60%, respectively.Originality/valueThe results establish foundational data for the application of laser remelting to LDM thin-walled Ti-6Al-4V parts, and may provide an opportunity for laser remelting to process the nonfitting surfaces of LDM parts.

Non-contact ultrasonic vibration-assisted laser metal deposition manufacturing Fe-based powder: Numerical simulation and experimental investigation

Fe-based powder was manufactured on 42CrMoA steel substrate using non-contact ultrasonic vibration-assisted(UVA) laser metal deposition(LMD) process with different exciting distances(d), and the temperature field and stress field distribution, microstructure and mechanical properties of the deposited layers were investigated. The results show that the distribution of temperature field was more uniform, especially at the bottom of the molten pool, and the gradient of temperature field decreased. Compared with the condition without UVA, the residual stress peak value of the tensile stress area decreased significantly after UVA applied. When d=80 mm, the peak tensile stress and compressive stress were 90.5 MPa and 72.6 MPa, respectively, which were reduced by 45.6 % and 25.2 % compared with the condition without UVA. The length of the columnar crystals and the region of the columnar crystals decreased at the interface after UVA applied. The application of UVA can significantly improved the microhardness of deposition layer. With the reduction of the residual stress at the interface and the improvement of uniformity, the tensile properties of the deposit were also significantly improved. The highest tensile strength was 1281.3 MPa when d=80 mm, which was 30.12 % higher than that without UVA.

Film Cooling Performances Under Various Upstream Roughness Conditions: Experimental Investigations and Similarity Hypothesis

Abstract Roughness caused by deposition, erosion, and additive manufacturing can significantly affect gas turbine efficiency. Previous research has often examined film cooling performance under limited roughness configurations, resulting in inconclusive findings. In this study, film cooling performances under various upstream roughness conditions were investigated to simulate the roughness-affected film cooling performance of the suction side and the endwall. Three roughness heights (k/D = 0.1, 0.2, and 0.4) and shapes (ks/k = 0.17, 0.67, and 1.95) were selected to cover a wide range of surface roughness characteristics. Three blowing ratios were examined (M = 0.5, 1.0, and 1.5). The weakly roughened surfaces showed improved cooling effectiveness as k/D increased. Meanwhile, the moderately and severely roughened surfaces showed a decrease in cooling effectiveness with increasing k/D at M = 0.5 and 1.0 but an increase at M = 1.5. Cases with shallower and higher roughness elements at M = 1.5 outperformed the smooth plate. Subsequently, a similarity hypothesis for film cooling effectiveness was proposed. At all blowing ratios, the scaled cooling effectiveness profiles converged around the smooth plate results for ks/D < 0.391, encompassing common turbine roughness scales, including irregularly roughened surfaces. Deviations emerged at ks/D = 0.782, and they were correlated with the deteriorated regions observed at various blowing ratios. Ensemble-averaged scaled cooling effectiveness exponentially grew with increasing roughness scale for all blowing ratios, and empirical expressions based on smooth plate result and roughness scale were proposed.

Electrospray Deposition for Electronic Thin Films on 3D Freeform Surfaces: From Mechanisms to Applications

AbstractElectronic thin films play a ubiquitous role in microelectronic devices and especially hold great promise for flexible electronics, energy conversion and storage, and biomedical applications. Their characterizations, including ultra‐thin, large‐scale dimensions, stretchability, and conformal ability to curved or 3D structures, present new challenges for thin film fabrication based on the solution method. Electrospray deposition emerges as a feasible method for fabricating large‐area, flexible, and curved films. It offers many advantages such as material adaptability, controlled atomization, tunable film morphology, and shape retention on complex substrates. These advantages make it a key method for fabricating high‐performance films on large‐area, 3D surfaces. This work presents a comprehensive review of the mechanisms, processes, applications, and equipment of electrospray deposition. First, the fundamental principles of electrospray deposition are introduced, focusing on the mechanisms and scaling laws of liquid atomization. Moreover, the control methods for electrospray modes, structures, and film morphology are discussed. These advanced control methods pave the way for the fabrication of smart skins, wearable devices, and energy conversion and storage components. Finally, this work introduces three types of electrospray deposition manufacturing equipment to illustrate the advantages of electrospray deposition for large‐area, and 3D surface manufacturing.

Formation mechanism and elimination method of joint defects in lattice structures printed by metal droplet deposition manufacturing

Benefiting from the dense inner microstructure and smooth bead-like surface morphology, metal droplet deposition manufacturing (MDDM) is advantageous in manufacturing small metallic lattice structures, which have great potential in advanced aerospace, energy, and robotics applications. However, the improper top-layer droplet distance leads to joint defects in the printed lattices and deteriorates the forming accuracy. Moreover, if the substrate temperature and inclined angle increase, joint defects may occur even if the top-layer droplets are at an ideal distance due to droplet oscillation. This work proposes a novel method to eliminate joint defects by re-placing the joint region droplets to an ideal center distance. To this end, the dynamics of top-layer droplets (impact, spread, recoil, and oscillation) were investigated by combining morphology analysis and high-speed photography (Ts = 673 K, θ = 45°). A theoretical model was established to obtain the parameter range of defect-free joints through a series of bifurcate lattice printing experiments. Then, the morphology and generation mechanism of cumulative joint defects in the lattices at higher temperatures and angles (Ts = 773 K, θ = 60°) were analyzed. A parameter window of joint morphology with different values of inclined angle, substrate temperature, and top-layer droplet distance was established for predicting potential defects in the printing trace. Next, a novel method was proposed to remove redundant droplets and re-place top-layer droplet coordinates into the ideal center distance. Furthermore, the printing strategy was expanded to multi-truss lattices using three-dimensional transformation matrixes. Finally, multiple cells bifurcate, triangular, and pyramid lattices were successfully printed with perfect joints. The height deviation of joint regions is <5 % of the droplet diameter, verifying the feasibility of the proposed strategy. This work represents a further step towards MDDM printing of high-quality truss lattice structures and other complex 3D architectures.

Effect of Al addition on the microstructure and mechanical properties of IN718 alloy fabricated by laser deposition manufacturing

The IN718 alloys with different Al contents were fabricated by laser deposition manufacturing (LDM) technology. The microstructure and tensile properties of LDMed IN718 alloy with different Al contents before and after homogenization-solution-double aging (HSA) treatment were analyzed. The as-deposited samples show dendrite structure which develops with the addition of Al element. The microstructure of the as-deposited samples mainly consists of the γ matrix, Laves phases and a small amount of carbides. The HSA treatment improves the precipitation of γ″, γ′ and δ strengthening phases, and with the Al content increasing, the γ′ phase increases, but the γ″ phase decreases. With the increasing of Al content, the tensile strength of as-deposited samples increases, but the elongation decreases. For HSA-treated samples, the IN718+0.5Al alloy shows the highest tensile strength and elongation. The tensile fracture surfaces of LDMed IN718 alloys show dimpled surfaces, indicating the transgranular ductile failure mode.

Research on the Deformation Prediction Method for the Laser Deposition Manufacturing of Metal Components Based on Feature Partitioning and the Inherent Strain Method

Laser deposition manufacturing (LDM) has drawn unprecedented attention for its advantages in manufacturing large-scale and complex metal components. During the process of LDM, a large thermal gradient is generated due to thermal cycling and heat accumulation. As a result, large residual stress and deformation are formed in the LDM metal components. Then, the dimensional accuracy of the metal components becomes poor. To achieve deformation control and increase dimensional accuracy, the deformation prediction of metal components is very meaningful and directional. However, the traditional thermoelastic–plastic method can only achieve deformation prediction for small-scale LDM metal components. Because of the low computational efficiency, it is extremely difficult to meet deformation prediction demand for large-scale metal components. Based on feature partitioning and the inherent strain method, a rapid deformation prediction method is proposed for large-scale metal components in this manuscript. Firstly, to solve the problem of poor consistency of formation quality due to the randomness of the partition process, the partitioning process was established according to typical geometric features. Secondly, the inherent strain values for different partitions were obtained by considering the effects of the extraction method, mesh size, equivalent value layer, and partition size on the inherent strain values. Then, using the inherent strain method, the deformation of large-scale components was predicted rapidly. Comparing the simulation results with the experimental results, the following conclusions were obtained. The deformation predicted by the method proposed in this manuscript is consistent with the deformations predicted using the traditional thermoelastic–plastic method and the experimental method. Significantly, applying the method proposed in this manuscript to predict the deformation of LDM metal components, computational efficiency is improved by 27.25 times compared with results using the conventional thermoelastic–plastic method.

Research about functions, fabrications and applications of the microstructures in sensors

Microstructures in sensors are of immense importance in technology and scientific research. Microstructures play a vital role in achieving enhanced sensitivity, accuracy, and miniaturization in sensors. Understanding their importance is crucial for advancing sensor technology in healthcare, environmental monitoring, robotics, and other fields. To conduct this research, a systematic review of academic and industry sources is performed. Existing studies, experimental techniques, and real-world applications are analyzed. The paper covers diverse topics related to microstructures in sensors. It highlights the importance of microstructures, explores types such as Micro-electromechanical Systems (MEMS), and nanomaterials, and discusses their unique characteristics. Fabrication techniques like lithography, thin-film deposition, and additive manufacturing are examined. In addition, the advantages and limitations of each method are discussed, emphasizing manufacturing challenges and opportunities. Additionally, the paper explores applications of microstructures in biomedical sensing, environmental monitoring, consumer electronics, and industrial automation. Existing research and success stories showcase their potential to revolutionize various sectors.

Control of residual stress in inter-layer hammering hybrid arc-based directed energy deposition manufacturing of cross-structure based on finite element method

Using arc-directed energy deposition (ADED) to manufacture parts with cross-structures is common in the aviation field. Inter-layer hammering with lower load demand has proved to be a promising technology to improve the microstructure and mechanical properties. At present, the residual stress (RS) evolution mechanism during inter-layer hammering hybrid ADED of the crosse-structures is not clear. In this study, a finite element model for inter-layer hammering hybrid ADED is developed to simulate two distinct hybrid manufacturing strategies for cross-structure: Alternating Inter-layer Hammering (AIH) and Complete Inter-layer Hammering (CIH). The accuracy of the hybrid model has been validated through assessments of thermal history, residual stress (RS), and warping. The hammering-introduced tensile plastic strain mitigates the compressive plastic strain caused by the cross-structure shrinkage during the deposition process and then reduces the tensile stress. The “Stress self-relief” helps to reduce the magnitude of stress under the CIH. Compared to the cross-structure manufactured by ADED alone, the stress at the cross-position is reduced to 79 Mpa and 39 Mpa under AIH and CIH strategies, respectively, from an initial 164 Mpa. Additionally, both of the two hammering strategies eliminate warping in the crosse-structure.

Study on Microstructure and Properties of Additive-Manufactured TC4ELI+TC21 Titanium Alloy Gradient Composite Structures

TC4ELI+TC21 titanium gradient composite structures with direct transition (TD1) and cross transition (TD2) were prepared using laser deposition manufacturing technology. The microstructure of the gradient interface was observed, and the distribution of alloying elements was detected. The tensile properties of the two alloys at room temperature were tested, and the effects of different heat treatment regimens on the microstructure and mechanical properties were investigated. The results show that there is no obvious defect at the gradient interface of the two alloys. Compared with direct transition alloys, the alloying elements of TD2 alloys change less at the interface, the structure of the transition zone is more closely bound, and the elongation is higher. After heat treatment, the α phase in the alloy is coarsened, and the alloy elements at the interface are fully diffused, so that the gradient interface of the alloy is eliminated to a certain extent, the tensile strength of the alloy decreases, and elongation increases. The strength and plasticity of the alloy reached their best match at a solution temperature of 930 °C.

Towards the Clinical Translation of 3D PLGA/β-TCP/Mg Composite Scaffold for Cranial Bone Regeneration.

Recent years have witnessed the rapid development of 3D porous scaffolds with excellent biocompatibility, tunable porosity, and pore interconnectivity, sufficient mechanical strength, controlled biodegradability, and favorable osteogenesis for improved results in cranioplasty. However, clinical translation of these scaffolds has lagged far behind, mainly because of the absence of a series of biological evaluations. Herein, we designed and fabricated a composite 3D porous scaffold composed of poly (lactic-co-glycolic) acid (PLGA), β-tricalcium phosphate (β-TCP), and Mg using the low-temperature deposition manufacturing (LDM) technique. The LDM-engineered scaffolds possessed highly porous and interconnected microstructures with a porosity of 63%. Meanwhile, the scaffolds exhibited mechanical properties close to that of cancellous bone, as confirmed by the compression tests. It was also found that the original composition of scaffolds could be maintained throughout the fabrication process. Particularly, two important biologic evaluations designed for non-active medical devices, i.e., local effects after implantation and subchronic systemic toxicity tests, were conducted to evaluate the local and systemic toxicity of the scaffolds. Additionally, the scaffolds exhibited significant higher mRNA levels of osteogenic genes compared to control scaffolds, as confirmed by an in vitro osteogenic differentiation test of MC3T3-E1 cells. Finally, we demonstrated the improved cranial bone regeneration performance of the scaffolds in a rabbit model. We envision that our investigation could pave the way for translating the LDM-engineered composite scaffolds into clinical products for cranial bone regeneration.

Benefits of Aeronautical Preform Manufacturing through Arc-Directed Energy Deposition Manufacturing.

The paper introduces an innovative aerospace component production approach employing Wire Arc Additive Manufacturing (WAAM) technology to fabricate near-finished preforms from Ti6Al4V titanium. Tensile tests on WAAM Ti6Al4V workpieces demonstrated reliable mechanical properties, albeit with identified anisotropic behavior in horizontal samples, underscoring the need for optimization. This alternative manufacturing strategy addresses the challenges associated with machining forged preforms, marked by a high Buy To Fly (BTF) ratio (>10), leading to material wastage, prolonged machining durations, elevated tool expenses, and heightened waste and energy consumption. Additionally, logistical and storage costs are increased due to extended delivery timelines, exacerbated by supply issues related to the current unstable situation. The utilization of WAAM significantly mitigates initial BTF, preform costs, waste production, machining durations, and associated expenditures, while notably reducing lead times from months to mere hours. The novelty in this study lies in the application of Wire Arc Additive Manufacturing (WAAM) technology for the fabrication of titanium aircraft components. This approach includes a unique height compensation strategy and the implementation of various deposition strategies, such as single-seam, overlapping, and oscillating.

3D printed PLGA/MgO/PDA composite scaffold by low-temperature deposition manufacturing for bone tissue engineering applications

IntroductionBones are easily damaged. Biomimetic scaffolds are involved in tissue engineering. This study explored polydopamine (PDA)-coated poly lactic-co-glycolic acid (PLGA)-magnesium oxide (MgO) scaffold properties and its effects on bone marrow mesenchymal stem cells (BMSCs) osteogenic differentiation. MethodsPLGA/MgO scaffolds were prepared by low-temperature 3D printing technology and PDA coatings were prepared by immersion method. Scaffold structure was observed by scanning electron microscopy with an energy dispersive spectrometer (SEM-EDS), fourier transform infrared spectrometer (FTIR). Scaffold hydrophilicity, compressive/elastic modulus, and degradation rates were analyzed by water contact angle measurement, mechanical tests, and simulated-body fluid immersion. Rat BMSCs were cultured in scaffold extract. Cell activity on days 1, 3, and 7 was detected by MTT. Cells were induced by osteogenic differentiation, followed by evaluation of alkaline phosphatase (ALP) activity on days 3, 7, and 14 of induction and Osteocalcin, Osteocalcin, and Collagen I expressions. ResultsThe prepared PLGA/MgO scaffolds had dense microparticles. With the increase of MgO contents, the hydrophilicity was enhanced, scaffold degradation rate was accelerated, magnesium ion release rate and scaffold extract pH value were increased, and cytotoxicity was less when magnesium mass ratio was less than 10%. Compared with other scaffolds, compressive and elastic modulus of PLGA/MgO (10%) scaffolds were increased; BMSCs incubated with PLGA/MgO (10%) scaffold extract had higher ALP activity and Osteocalcin, Osteopontin, and Collagen I expressions. PDA coating was prepared in PLGA/MgO (10%) scaffolds and the mechanical properties were not affected. PLGA/MgO (10%)/PDA scaffolds had better hydrophilicity and biocompatibility and promoted BMSC osteogenic differentiation. ConclusionLow-temperature 3D printing PLGA/MgO (10%)/PDA scaffolds had good hydrophilicity and biocompatibility, and were conducive to BMSC osteogenic differentiation.

Design and deposition of ZnS antireflection coating for high-performance mid-infrared PbSe photoconductive detectors fabricated by chemical bath deposition

Enhancing the detectivity is still a challenge for uncooled mid-infrared PbSe photoconductive (PC) detectors. Antireflection coating (ARC) provides a convenient solution to this challenge. Herein, antireflection physical modeling was proposed based on microstructural features of PbSe PC detectors. The simulated results show that the surface roughness contributes to the absorption enhancement of PbSe detectors, which reflects the advantage of the chemical bath deposition (CBD) manufacturing technology. Meanwhile, being the optimal ARC choice, ZnS ARC with thickness from 300 to 420 nm could induce more than 20 % absorption improvements in coarse CBD-PbSe films, which is confirmed by a signal enhancement from CBD-PbSe PC detectors covered with ZnS ARC. Combing with a noise reduction, the peak detectivity (D*) is almost doubled from 0.8 × 1010 to 1.5 × 1010 cm‧Hz1/2‧W−1 after depositing a desired ZnS ARC. Furthermore, ZnS ARC significantly eliminates the performance degradation of detectors triggered by moisture in the air. The low-cost ZnS ARC with good repeatability, which combines the characteristics of antireflection and passivation, provides an available solution to promote the industrialization of PbSe PC detectors.