Urgency of the research. New modern trends in the cable industrial communication and exchange of data focus on implementation of new communication standards, protocols and reduced costs. Communication in every automation systems is crucial. Functions of these systems is very important for the correct function of automation system. Target setting. For designing sensor and actuator systems for automation and solving connection between different devices, developers solved this problem with standardized communication like technology IO-Link. This communication technology together with industrial bus create solution for modern communication with quantity of benefits like quick design and diagnostic, unified interface, cost and work reduction. Actual scientific researches and issues analysis. To prepare this paper, we analyzed different solutions for communication between sensors and actuators, different control systems and mechanical solutions. We used knowledge from our previous experiments and choose optimal components and systems for our project. Uninvestigated parts of general matters defining. There are many different types of sensors, actuators, communication interfaces and industrial busses. This paper is insufficient to describe them all. That’s why we’ve only described those, which will be used. The research objective. This article describe the design of a machining module for the FESTO FMS 500 Modular Laboratory System. This module will be physically implemented as part of the revitalization and modernization of the FMS 500 laboratory system at the Department of Automation, Control and Human-Machine Interactions. The statement of basic materials. We follow the trends in industrial automation and the requirements of the 4th Industrial Revolution. This is reason why we use IO-Link technology in combination with Profinet bus for communication with sensors and actuators. Conclusions. The main objective of this article is to approach the design of the Machining Module with Industry 4.0 elements for the Modular Production System FMS 500. This design describe the individual components which will be used. The functions and purpose of the module are also describe, as well as its functional capabilities in terms of diagnostics.
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