Deodorizer Distillate Research Articles

Plasticization of Polylactide Using Biobased Epoxidized Isobutyl Esters Derived from Waste Soybean Oil Deodorizer Distillate

Plasticization of Polylactide Using Biobased Epoxidized Isobutyl Esters Derived from Waste Soybean Oil Deodorizer Distillate

Evaluation of antioxidant, antibacterial, and anti-inflammatory activities of deodorizer distillate-derived silver nanoparticles

Silver nanoparticles (AgNPs) were synthesized using a sustainable green approach utilizing deodorizer distillates of canola (CODD) and soybean oil (SODD) as both reducing and capping agents. This synthesis approach resulted in the formation of pale-yellow colored CODD-AgNPs and SODD-AgNPs, which was confirmed by distinctive absorption peaks at 420 nm and 408 nm, respectively via Ultraviolet-Visible (UV–Vis) spectroscopy. Fourier Transform Infrared (FTIR) analysis provided insights into the functional group interactions between CODD and SODD with their AgNPs. X-ray diffraction (XRD) confirmed the face-centered cubic lattice structure of both CODD-AgNPs and SODD-AgNPs. Further characterization via Atomic Force Microscopy (AFM), Transmission Electron Microscopy (TEM), and Scanning Electron Microscopy (SEM) revealed the sizes, shapes, and surface morphologies of CODD-AgNPs and SODD-AgNPs. Assessment of antioxidant activity using the 1,1-diphenyl-2-picrylhydrazyl (DPPH) method demonstrated superior radical scavenging efficacy by CODD-AgNPs (IC50 value 1.07±0.04 µg/mL) and SODD-AgNPs (IC50 value 1.14±0.23 µg/mL) compared to CODD and SODD. Evaluation of antibacterial properties against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) via disc diffusion method revealed potent antibacterial activities of CODD-AgNPs and SODD-AgNPs at 100 µg/mL concentration, surpassing the antibacterial efficacy of CODD and SODD. Furthermore, CODD-AgNPs and SODD-AgNPs exhibited significant anti-inflammatory potential at 500 µg/mL concentration, with IC50 values of 187.2 ± 1.28 µg/mL and 203.9 ± 2.08 µg/mL, respectively, highlighting their potential therapeutic applications. In conclusion, this study demonstrates the effective utilization of CODD and SODD in synthesizing AgNPs with enhanced biological functionalities, making them promising candidates for various biomedical applications.

Use of hydroxyapatite as a support in the immobilization of Thermomyces lanuginosus lipase for application in the production of biodiesel using a by-product as lipid raw material.

The use of new materials in the field of biofuel production has been represented as a step in the development of remarkable catalysts. The use of lipases in the production of biodiesel is often seen as a cost-limiting step, as the operating expenses in recovering such catalysts can lead to unfeasible market expectations. In this study, hydroxyapatite (HAp) particles were evaluated as a support to immobilize commercial lipase, following application in ethyl ester synthesis. First, hydroxyapatite was synthesized through the co-precipitation method at constant pH and selected as a support to be used in enzyme immobilization. The characterization of the biocatalyst support materials produced was carried out using DRX, BET, FTIR, TGA, and SEM analysis. The lipase from Thermomyces lanuginosus was then immobilized in the matrices, and, subsequently, there was transesterification of the vegetable oil deodorization distillate (VODD). The biodiesel samples generated showed that they were within commercial standards, achieving ester conversion greater than 96.5%. Other properties such as density (0.87 g.cm-3) and viscosity (4.36 mm2.s-1) meet the specifications required by ASTM to be used as a biofuel. In the experiment planning technique, the results revealed an experimental trend and a defined behavior: a higher lipase loading in the immobilization and the use of temperatures in the range of 40-50 °C favor high conversions of ethyl esters. Thus, this confirms that the enzymatic chemical catalyst was able to form the main fatty acid esters even using a residual lipid raw material.

Optimal design and scheduling of ecofriendly process for the production of natural tocopherols present in residue from the vegetable oil refinery

This paper addresses the optimal design of molecular distillation (MD) process for the treatment of a residue of the edible oils refining industry. This work focuses on optimizing the number of units and their size, performing the scheduling of the separation tasks assigned to each unit with the objective of treating a residue with the minimum number of process equipment at a specific size to process a certain annual production of ODD (Oil Deodorization Distillate). The MD is considering clean technology because only consumption electric energy and not generate highly polluting waste. The stream of ODD has a high organic contaminant load. This requires more than one distillation stage to obtain tocopherols as a product (four stage for this study case). Here, to evaluate the process with minimum number stage a first screening was done using the traditional model of constant size factors, but afterwards the best candidate alternative was optimized as regards to the flow rates to be recycled to previous stages. The objective is to add value to a residual stream of oil refining processes, resorting to MD technology, given that MD is a very expensive technology, and in this particular case where its size is small, limited by manufacturer. For all scheduling alternatives analyzed, the best economic performance yields a Profit of 381,360 $/yr with two MD equipment and optimizing the material balances and recycles. This process is with an assignment of tasks to units that yields one larger equipment to perform the first three separation stages, and a quite small equipment to perform the last separation stage. This process has even better economic performance than the same process without reflux recirculation optimization. The process with one unit yielded technically infallible results. The process with three units showed less favorable economic performance.

Effects of Palm Oil Deodorizer Distillate on the Ruminal Environment of Sheep.

This study aimed to assess the impact of palm oil deodorizer distillate (POD) on the ruminal environment, including (i) microbial community, (ii) ruminal degradability, and (iii) apparent digestibility in sheep. The data used were derived from twenty rumen-cannulated sheep fed five isoproteic and isofiber diets based on elephant grass (Pennisetum purpureum Schum. cv. Roxo) silage supplemented with 0, 25, 50, 75, or 100 g kg-1 POD on a dry matter (DM) basis. Rumen fluid samples were collected three hours after feeding directly from the ventral sac of the rumen via a cannula and then subjected to DNA extraction, which was subsequently used for 16S rDNA amplification, followed by sequencing and diversity analysis. In this study, the microbial diversity was dominated by Bacteroidetes and Firmicutes, followed by Euryarchaetoa, Actinobacteria, and Tenericutes, in the ruminal environment, and was slightly modified when supplemented with the POD up to 100 g/kg (10%), leading to only a slight decrease in the diversity index. The ruminal degradability, ruminal fermentation parameters, and apparent digestibility were slightly compromised by the inclusion of up to 25 g of POD per kg of DM, and larger inclusions interfered with the ruminal degradability of fibrous fractions and the apparent digestibility of dry matter. This lipid supplement showed good results for feeding sheep and is an inexpensive and abundant alternative in the regional market.

Eco-friendly self-terminated process for preparation of CaO catalyst based on chitosan production wastes for biodiesel production

One of the major obstacles to the realization of a sustainable planet is the handling of liquid waste, which is where Chitosan production waste (CPW) have been becoming a significant environmental issue. Chitosan production waste derived CaO catalyst (CPW-CaO) was synthesized through a self-termination precipitation of acidic waste (de-mineralization step) with alkali waste (de-proteination/de-acetylation) then calcination and utilized as an eco-friendly and cost-effective catalyst to generate biodiesel from Soybean deodorizer distillate oil (SDDO). XRD, EDS, FTIR, SEM, and BET were used to characterize CPW-CaO. The catalyst demonstrated exceptional catalytic performance in the conversion of SDDO to sustainable biodiesel which matched the EN fuel specifications at 8% catalyst dosage, 12:1 ration of methanol to SDDO, 2 h, and 65 °C reaction temperature as optimum conditions that yielding a 97.1% conversion. For the first four reaction cycles, the CPW-CaO catalyst was able to produce a comparatively high conversion of biodiesel, according to the reusability study. The catalyst regeneration can be recycled for more than four cycles to produce a comparatively high biodiesel yield. The results of this study provide a cost-effective and ecologically friendly method for producing biodiesel.

Correction to “Application of pilot‐scale molecular distillation for enrichment of phytonutrients from a novel deodorizer distillate of the margarine and shortenings industry”

Correction to “Application of pilot‐scale molecular distillation for enrichment of phytonutrients from a novel deodorizer distillate of the margarine and shortenings industry”

A review of soybean processing byproducts and their use in swine and poultry diets.

Due to its importance in animal feed, soybean meal has been extensively studied to optimize its use in livestock diets. Despite extensive research, the industry has not fully characterized specific areas of soybean processing such as the inclusion of soybean byproducts added back to soybean meal during processing. Soybean processing byproducts can encompass a large variety of materials including weeds and foreign material, soybean hulls, gums, soapstocks, lecithins, spent bleaching clays, and deodorizer distillates. Despite the potential for being added back to soybean meal when a crushing plant is integrated with an oil refinery, there is currently limited information on the composition of many of these soybean processing byproducts and their subsequent effects on soybean meal quality and animal performance. Therefore, there may be opportunities for a new area of research focused on soybean processing byproducts and their optimal use within the livestock feed industry. This review summarizes the current information on soybean byproducts with a focus on identifying the areas with the greatest potential for future research in swine and poultry nutrition.

Degradation of polycyclic aromatic hydrocarbons in oil deodorizer distillates: Kinetics, degradation product identification and toxicity

Polycyclic aromatic hydrocarbons (PAHs) with strong carcinogenicity can cause great threat to human health. However, limited research has focused on the degradation of PAHs in oil deodorizer distillates (ODDs). In this study, E. coli expressing plasmid PodAB were applied in ODD samples to degrade PAHs and compared with white rot fungi (WRF). Prediction model for reactive sites of PAHs and the toxicity of degradation products were developed using density functional theory (DFT) calculations and quantitative structure–activity relationship (QSAR), respectively. The results indicated that the degradation rate of PAHs in ODD reached up to 59.28% using E. coli with the co-expression of pBRCD, which provided the electron carrier. The prediction results using nucleophilic index was consistent with the identification results of GC-MS, which may be more suitable for predicting the PAH oxidation products. Moreover, the R2 of developed QSAR reached 0.8976 for the correlation coefficient between predicted and observed toxicity value, which can be applied to predict the toxicity of degradation products. This work proposes a potential tool for PAH removal in ODD as well as a simple method for predicting PAH oxidation products as well as their toxicity.

Lowering polycyclic aromatic hydrocarbon concentrations in vegetable oil deodorizer distillates and enhancing its utilization by graphene composites

Vegetable oil deodorizer distillates (VODDs), which are the main source of natural tocopherol, are easily contaminated by polycyclic aromatic hydrocarbons (PAHs), and pose health threats to human beings. To remove 16 priority-control PAHs in VODD, three graphene (GR) composites, including TiO2-GR, sepiolite-GR and Fe3O4-GR, were prepared. PAH concentrations and removal rates were determined using gas chromatography-mass spectrum (GC-MS). Additionally, density functional theory (DFT) calculation was conducted to simulate and illustrate PAH adsorption on GR composites. The results indicated that the highest BaP removal rate was given to TiO2-GR with 90.37 ± 3.23 % after 2 h in standard solution. The adsorption followed the pseudo-first order kinetic, with the constant of −0.0141. In contrast, 61.62 ± 7.88 % total PAHs were removed in VODD using TiO2-GR. Moreover, DFT calculation verified that the strongest adsorption effect occurred between TiO2-GR and PAHs, with the adsorption energy of −2.69 eV. Additionally, GR composite morphology would be changed when LPAH concentrations are higher than 30 μg kg-1. The results also indicated the retention rates tocopherol ranged from 91.91 ± 1.92 % to 99.22 ± 0.88 %. This study firstly provides a useful tool for PAH removal in VODDs while retaining tocopherol. Moreover, it will increase the understanding of adsorption process between PAHs and GR composites.

Alternative Process Design for Pesticide Reduction in an Edible Oil Industry Byproduct (Oil Deodorization Distillate)

Alternative Process Design for Pesticide Reduction in an Edible Oil Industry Byproduct (Oil Deodorization Distillate)

Plant-derived squalene supplementation improves growth performance and alleviates acute oxidative stress-induced growth retardation and intestinal damage in piglets

Piglets are particularly susceptible to oxidative stress, which causes inferior growth performance and intestinal damage. Squalene (SQ), a natural bioactive substance enriched in shark liver oil, shows excellent antioxidant properties and can currently be obtained at a low cost from deodorizer distillate during the production of plant oil. This study aimed to evaluate the effects of plant-derived SQ supplementation on the growth performance of piglets and explore the beneficial roles of SQ against oxidative stress and intestinal injury in diquat-challenged piglets. Forty piglets were randomly divided into five groups and fed a basal diet supplemented with SQ at 0, 500, 1000, or 2000 mg/kg for 5 weeks. Acute oxidative stress was induced in the piglets with diquat (10 mg/kg BW) at the fourth week of the experiment, followed by a 7-d recovery period. Results showed that before the diquat challenge, SQ supplementation significantly improved growth performance (average daily gain and feed conversion ratio) and serum antioxidant status, and after the diquat challenge, SQ supplementation significantly mitigated diquat-induced growth arrest, intestinal villous atrophy, intestinal epithelial cell apoptosis, intestinal hyperpermeability, and deficiency of intestinal epithelial tight junction proteins (zonula occludens-1, occludin, and claudin-3). Under oxidative stress induced by diquat, SQ supplementation consistently improved the antioxidant status of the small intestine, liver, and muscle. In vitro, SQ was shown to alleviate hydrogen peroxide (H2O2)-induced increase of the levels of intracellular reactive oxygen species and apoptosis of porcine intestinal epithelial cells. Taken together, SQ supplementation improves growth performance and effectively alleviates acute oxidative stress-induced growth retardation and intestinal injury via improving antioxidant capacity in piglets. Our findings may provide an efficient strategy for alleviating oxidative stress-induced inferior growth performance and intestinal damage in piglets.

Application of pilot‐scale molecular distillation for enrichment of phytonutrients from a novel deodorizer distillate of the margarine and shortenings industry

AbstractBackgroundA wiped‐film molecular distillation (WFMD) pilot plant was used to evaluate process conditions for enriching phytonutrients (PN) from a novel vegetable oil deodorizer distillate (VODD) of the margarine and shortenings industry. This byproduct results from the incorporation of new blends of vegetable oils, such as soybean and palm oil, making it of interest due to its distinct chemical composition and matrix, which differ from those of deodorizer distillates studied previously. The significance of the present investigation is related to the properties of the oil blend, requiring the establishment of new process conditions for this specific VODD. Experimental design was used to evaluate the WFMD process variables, with the aim of removing free fatty acids and enabling eight PN to be concentrated in the reprocessing stages.ResultsThe product obtained after three WFMD stages presented a fivefold increase in the total PN concentration, compared to the raw material. Notably, the procedure provided enrichment ratios of 7.2‐fold for total tocopherols (including α‐, β‐, λ‐ and δ‐tocopherols), 4.5‐fold for total phytosterols (including campesterol, stigmasterol and β‐sitosterol) and 1.2‐fold for squalene, together with a deacidification efficiency of 78.93%.ConclusionThe proposed process provided significant concentration gains for all eight PN evaluated, resulting in a value‐added product. These excellent results were achieved using only three WFMD stages, without any need for additional processing steps. The data obtained at the pilot scale provide valuable insights for predicting the scalability of the process and facilitating potential industrial implementation. © 2023 Society of Chemical Industry.

Batch and continuous γ-alumina-catalyzed FAME production from soybean oil deodorizer distillate by interesterification

This paper presents data for a batch and continuous fatty acid methyl esters (FAME) production through heterogeneous catalysis interesterification with methyl acetate, using soybean oil deodorizer distillate (SODD) as feedstock, a high-acid by-product of problematical destination, generated during the soybean oil refining process. As a reaction catalyst, γ-alumina with high catalytic activity, acid character, and an interesting specific area was synthesized and used in the processes. The SODD presented a significant FFA content of 35.2 ± 0.4 wt% and low convertibility in esters (48.0 ± 0.9 %) pointing to high impurity content. By statistical design, the parameters optimization (temperature, methyl acetate:SODD mass ratio, and catalyst load) of the batch reactor returned results that indicated the reliability and reproducibility of the proposed model, allowing predicting the system behavior at autogenous pressure, where around 80.0 wt% of ester yield and 5.4 wt% of triacetin (TA) yield was obtained after 2 h. By kinetics analysis, a FAME yield higher of 90 wt% and TA yield of 13.90 wt% were achieved after 4 h. From these results, continuous production of FAME and TA could be evaluated, where the results obtained permitted to affirm that the acid heterogeneous interesterification can be an interesting process to biodiesel synthesis from SODD.

Valorization of sustainable vegetable oil deodorizer distillate as a novel fatliquor

The deodorizer distillate (DD) is a byproduct of vegetable oil processing industry and is rich in functional bioactive components. This study aimed to employ phosphorylation modification for DD to produce a new sustainable fatliquor. The bioactive ingredients in DD, namely fatty acids, sterols, and tocopherols, were determined by using HPLC and GLC. The results revealed that the DD sample contained a high percentage of unsaturated fatty acids (72.3%) and high levels of γ and δ-tocopherols (54.8% and 31.60%, respectively). Mechanical parameters (tensile strength, elongation at break, and tear strength) of leather were improved after being treated with the prepared fatliquor emulsion. Eventually, SEM showed that the texture of the fatliquored leather had been remarkably enhanced. Moreover, the fatliquored leather possessed effective antibacterial effect against the specified +ve, −ve bacteria, and Candida albicans microorganisms. The strength, fullness, soft handle, and elasticity of leather were all improved, and the grain of leather was protected from becoming loose after drying.Graphical

Value-Added Squalene in Single-Cell Oil Produced with Cutaneotrichosporon oleaginosus for Food Applications.

Single-cell oil (SCO) produced by oleaginous microorganisms is potentially a more land-efficient and sustainable alternative to vegetable oil. The cost of SCO production can be reduced by value-added co-products like squalene, a highly relevant compound for the food, cosmetic, and pharmaceutical industry. For the first time, squalene in the oleaginous yeast Cutaneotrichosporon oleaginosus was analyzed, reaching 172.95 ± 61.31 mg/100 g oil in a lab-scale bioreactor. Using the squalene monooxygenase inhibitor terbinafine, cellular squalene was significantly increased to 2169 ± 262 mg/100 g SCO, while the yeast remained highly oleaginous. Further, SCO from a 1000 L scale production was chemically refined. The squalene content in the deodorizer distillate (DD) was found to be higher than that in DD from typical vegetable oils. Overall, this study demonstrates squalene as a value-added compound in SCO from C. oleaginosus for application in food and cosmetics without the use of genetic modifications.

Application of molecular distillation in the recovery of high-value bioactive compounds present in wastes of vegetable oil processing: effect of esterification

Refining vegetable oils generate residues that can be reused to obtain high-value compounds. Tocopherols, phytosterols, and squalene can be recovered from deodorizer distillates using molecular distillation. However, treatment of the deodorizer distillates is required to obtain better separation results. Thus, this work aimed to evaluate the effect of the esterification of a residue composed of mixtures of different types of deodorizer distillates on the efficiency of phytonutrient recovery by molecular distillation. The results showed the best conditions for the esterification were 74 °C, 214 min, 3% H2SO4, and 2:1 molar methanol/free fatty acids ratio. These reaction conditions maintained 97% of total phytonutrients and reduced 90.5% of free fatty acids. Concentration gains for tocopherols (331%), phytosterols (232%), and squalene (300%) were obtained for the esterified residue. Therefore, this work presents an alternative route to obtaining a phytonutrient concentrate by combining steps of esterification and molecular distillation for mixtures of deodorizer distillates.

Determination, exposure and risk assessment of PAHs in natural vitamin E isolated from vegetable oil industry

ABSTRACT Natural vitamin E, which is mainly extracted from vegetable oil deodoriser distillate (VODD), is likely contaminated by carcinogenic polycyclic aromatic hydrocarbons (PAHs). A total of 26 commercial vitamin E products from six countries were investigated for 16 EPA PAHs using QuEChERS combined with gas chromatography triple quadrupole mass spectrometry (GC-QQQ-MS). The concentrations of total PAHs in the samples ranged from 46.5 μg kg−1 to 215 μg kg−1, while the concentrations of PAH4 (BaA, Chr, BbF and BaP) ranged from 4.43 μg kg−1 to 20.1 μg kg−1. Risk assessment indicates that maximum intake of PAHs is 0.2 mg day−1, which is less than the LD50 and no observed adverse effect levels (NOAEL) of PAHs. However, chronic carcinogenicity of PAHs needs to be considered. The results suggested that PAH concentrations as well as toxicity equivalent should be considered as important indicator of risk of vitamin E products.

Experimental investigation of elastomer compatibility and engine performance of biodiesel derived from deodorizer distillate

Deodorizer distillate is the primary waste product of the processing of vegetable oils. A two-step process, involving esterification and transesterification, was carried out on the deodorizer distillate to convert it into biodiesel. The properties of the produced biodiesel were measured and found to be comparable with diesel. The current study includes the compatibility of elastomers and the engine performance of biodiesel. The first section discusses the stability and degradation of several automotive elastomers with biodiesel according to Society of Automotive Engineers (SAE) standards. This study (as per SAE J1748) presents the degrading behavior of automotive elastomers with biodiesel using a different scientific technique. A static immersion test was conducted to study the degradation behavior of the elastomers when immersed in conventional diesel and biodiesel as per the standards mentioned above. The results show the stability and degradability of six different types of elastomers when used with biodiesel. Viton and neoprene showed more degradation in biodiesel and diesel than other elastomers. Nitrile butadine rubber (NBR) showed about 715% elongation for diesel and 703% elongation for biodiesel, while polyvinyl chloride (PVC) alone showed an increase in tensile strength of 7.63% and 15.2% for diesel and biodiesel, respectively. Regarding combustion and emissions performance, the biodiesel showed satisfactory results.

Optimization of Vitamin E Extraction from Rice Bran Oil Deodorizer Distillate using Response Surface Methodology

Rice bran oil deodorizer distillate (RBODD) is the low valuable secondary product of refinery rice bran oil. However, RBODD contains bioactive compounds such as vitamin E, gamma-oryzanols, and phytosterols. To increase value of vitamin E obtained from underutilized product, tocopherols and tocotrienols were extracted from RBODD using ethanol followed by a freezing step. The response surface method (RSM) is known as a potential tool for optimizing processing parameters in order to save time, energy, and chemical material. In current study, vitamin E extract (VEE) was extracted using ethanol and response surface method (RSM) was employed to investigate the optimum condition. The ratio of RBODD: ethanol (1:5, 1:10, and 1:15) and the incubation temperature (0, -20, and -40℃) of vitamin E extraction were used to design the experiment using a central composite design (CCD). Once the optimization process was completed, the RSM was executed using the following 5 responses simultaneously: VEET3, VEEToc, VEETot, RecoveryVEE, and YieldVEE. Results showed that values of each parameter were VEET3 (10.69-89.60 mg/g), VEEToc (2.85-23.37 mg/g), VEETot (13.53-112.97mg/g), RecoveryVEE (16.15-134.76%), and YieldVEE (12.64-44.48%). All model predictions were significant (p-value < 0.05), with non-significant lack of fit (> 0.05). In addition, the values of R2 and R2(Adj) of model were in the range of 0.922-0.988 and 0.893-0.982, respectively. According to these findings, response values were associated with RBODD:ethanol ratio and the incubation temperature. The ratio 1:9.5 (RBODD: Ethanol) and incubation temperature at -26.5 ℃ provided the optimal condition for vitamin E extraction from RBODD. At this optimum condition, it was determined that the predicted responses for VEET3, VEEToc, VEETot, RecoveryVEE, and YieldVEE were 81.87 mg/g, 23.70 mg/g, 103.64 mg/g, 123.63 %, and 20.05%, respectively. The obtained product with high content of tocopherol and tocotrienol can be used as ingredient in food as well as pharmaceutical applications.