Surface Degradation Research Articles

Effect of Heat Treatment on Mechanical Properties and Corrosion Response of HVOF Sprayed High Entropy Alloy Coatings

Surface and sub-surface related degradation of steels can be minimized using suitable surface coatings. High entropy alloys (HEA) are prominent and emerging materials among many coating materials. The current study investigates the effect of heat treatment of HEA coating on mechanical, metallurgical, and corrosion properties. The HEA coatings on SS304 steel were deposited using a High-Velocity Oxy-Fuel (HVOF) thermal spray process. The developed coatings were furnace heat treated at 700 °C, 900 °C, and 1100 °C, respectively, and their performance was benchmarked with the as-sprayed coatings. The metallurgical, mechanical, and microstructural analyses were performed using X-ray diffraction (XRD), Nanoindentation, Scratch test, and Field Emission Scanning Electron Microscope (FESEM) techniques. The corrosion response of the as sprayed and heat-treated coatings were recorded using a Potentiostat. The results indicated that as-sprayed coatings consisted of a single-phase BCC solid solution; however, the single-phase changed to a dual dual-phase system after heat treatment (BCC+FCC). The 900 °C heat-treated HEA coating exhibited superior mechanical and corrosion properties. But those characteristics started diminishing when the heat treatment temperature exceeded 900 °C. The introduction of the new FCC phase softened the coating, thereby leading to the evolution of microcracks in the coating. These micro-cracks acted as channels for electrolyte diffusion and further corroded the coatings. The current study surmised that HVOF-sprayed HEA coating should not be heat treated at above 900 °C.

Fracture toughness resistance curves for a delamination in CFRP MD laminate composites, Part II: Mixed-mode deformation

The use of composite laminates continues to increase, especially in the aerospace industry, due to their high strength-to-weight ratio, resistance to corrosion, and surface degradation. However, in such materials, separation of plies, referred to as delamination, is common. Characterization of the driving forces causing delamination initiation and propagation is different in the case of mode I, mode II, or mixed-mode I/II deformations. This paper is Part II of a two-paper series. Results from calibrated end-loaded split specimens, producing nearly mode II deformation, were presented in Part I. Here, mixed-mode end-loaded split, quasi-static tests were performed. Two multi-directional carbon fiber reinforced polymer material systems are considered and are referred to as the ’wet-layup’ and ’prepreg’, which is attributed to their manufacturing process. Based upon results from three-dimensional finite element analyses in conjunction with the displacement extrapolation method, as well as with the conservative interaction energy or M-integral, stress intensity factors were determined. Based upon the obtained stress intensity factors, the in-plane and out-of-plane mode mixities were evaluated by means of phase angles as a function of the delamination extension through the specimen width. In addition, fracture toughness resistance curves, or R-curves, were generated as a function of delamination extension. The critical interface initiation and fracture resistance interface energy release rate values were determined based on the obtained stress intensity factors and compared with values obtained from the J-integral. Both methods are considered local. Additionally, the global experimental compliance method was employed.Differences of less than 4% for the prepreg and 12% for the wet-layup were observed between the results obtained using the global and local methods. Moreover, it was found that although the materials and interfaces tested are different, the average in-plane mode mixity, as measured by the in-plane phase angle, was found to range between 0.645 rad and 0.668 rad. This implies that the opening mode is dominant for these specimens. In addition, the critical values of the interface energy release rate for initiation Gic and steady state propagation Giss of the two materials were found to be relatively close although the failure mechanisms are not the same.

Performance investigation of hydrothermally stressed polyamide nanocomposites for insulation applications

This paper investigates the performance of novel nano ZnO filled polyamide nanocomposites under hydrothermal conditions for cable insulation applications. Neat polyamide (PA0) and its nanocomposite with 0 wt% (PA0), 1 wt% (PA1), 3 wt% (PA3), 5 wt% (PA5), and 7 wt% (PA7) of nano ZnO were prepared and subjected to accelerated hydrothermal aging conditions in a programmable chamber at 85 °C and 85% relative humidity for 300 h. The samples were analyzed with visual inspection, hydrophobicity evaluation, optical microscopy, Fourier Transform Infrared (FTIR) spectroscopy, leakage current and UV–vis spectroscopy after every 100 h of aging. Scanning Electron Microscopy (SEM) and x-ray Diffraction (XRD) were employed for analyzing filler dispersion. Maximum filler dispersion was achieved in the case of 3 wt% of nanofiller. All the samples expressed surface degradation and increase in leakage current after aging. Maximum surface roughness and highest leakage current of 7 μA were noticed for PA0, however PA3 expressed lowest leakage current and surface degradation. PA0 expressed the lowest hydrophobicity class of HC-3 and lowest contact angle of 75° after aging. Among the nanocomposites, PA3 expressed the highest hydrophobicity class (HC-1) and contact angle (112°) after aging. FTIR results expressed that all the samples suffered from oxidation and the C=O peaks at ∼1728 cm−1 increased by 120%, 100% and 120% for PA1, PA3 and PA7 respectively. The peaks of –OH group at ∼3500 cm−1 increased for all the sample indicating moister absorption. However, it is observed that the addition of nanofiller enhanced the overall performance of composites and among the composites PA3 performed better.

Investigating the Temperature Dependency of Trimethyl Aluminum Assisted Atomic Surface Reduction of Li and Mn-Rich NCM

Most next-generation electrode materials are prone to interfacial degradation, which eventually spreads to the bulk and impairs electrochemical performance. One promising method for reducing interfacial degradation is to surface engineer the electrode materials to form an artificial cathode electrolyte interphase as a protective layer. Nevertheless, the majority of coating techniques entail wet processes, high temperatures, or exposure to ambient conditions. These experimental conditions are only sometimes conducive and can adversely affect the material structure or composition. Therefore, we investigate the efficacy of a low-temperature, facile atomic surface reduction (ASR) using trimethylaluminum vapors as a surface modification strategy for Li and Mn-rich NCM (LMR-NCM). The results presented herein manifest that the extent of TMA-assisted ASR is temperature-dependent. All tested temperatures demonstrated improved electrochemical performance. However, ASR carried out at temperatures >100 °C was more effective in preserving the structural integrity and improving the electrochemical performance. Electrochemical testing revealed improved rate capabilities, cycling stability, and capacity retention of ASR-treated LMR-NCM. Additionally, post-cycling high-resolution scanning electron microscopy analysis verified that after extended cycling, ASR carried out at T > 100 °C showed no cracks or cleavage, demonstrating the efficiency of this method in preventing surface degradation.

Dependence of Electrochemical Performance of Ni-Rich NCM Cathode Materials on Recycling Methods

In this study, electrochemical analysis of the hydrometallurgy-recycled and direct-reused Li[Ni0.90Co0.05Mn0.05]O2, Li[Ni0.86Co0.08Mn0.06]O2 cathode materials were conducted to investigate performance difference depending on recycling methods. Electrochemical analysis showed direct-reused cathode have lower capacity and cycle retention than hydrometallurgy-recycled cathode. From the differential capacity profile (dQ dV-1), it was found that the direct-reused cathode was more vulnerable to structural changes due to phase transition than the hydrometallurgy-recycled cathode. Microcracking resulting from phase transition expedited electrolyte permeation and accelerated surface degradation of cathode materials. As a result of electrochemical impedance spectroscopy (EIS), the direct-reused cathode has higher charge transfer resistance (Rct) than the hydrometallurgy-recycled cathode, which means the more surface degradation occurred in the direct-reused cathode. These results indicate that direct reused cathode material without any other process such as hydrometallurgy recycling, can lead to significant capacity fading, and in particular, solution to surface degradation are required.

Investigation of Mild Carbon Steel Immersed in Jatropha Biodiesel Fuel: Spectroscopic and Surface Studies

The use of renewable energy fuels in the automobile industry has seen progressive interest and increased research in recent times. Different types of steel alloys have been considered as materials in the construction of the fuel delivery and storage systems of the automobile engines which are conduit for passage of these biofuels to the specific engine combustion chamber. The nature of the interactions between the surface of the mild steel alloy and the specific biodiesel molecules needs to be interrogated to ascertain the extent and degree of biodiesel activity-induced corrosion. In this study, FTIR, UV-Vis spectrometry and optical microscopy techniques were used to elucidate on the biodiesel molecule-mild steel surface interphase interactions. UV-Vis investigation revealed pronounced peaks around 900 nm and 1050 nm consistent with signals due to poly-unsaturated components of the biodiesel. FTIR analysis showed peaks around 1700 cm-1 which indicated the presence of C=O and C-O functional groups that is associated with triglycerides. Peak signals around 2950 cm-1 are attributed to anti-symmetric and symmetric stretching vibration of C-H in CH2 and CH3 while peaks around 1150 cm-1 indicated the stretching vibration of C-O ester. The results revealed jatropha biodiesel-induce corrosion was physically adsorbed on the steel surface leading to surface degradation over time and were evident in the optical surface micrographs which were equally supported by the FTIR and UV-Vis analyses. Thus, carbon steel alloy material selection and testing to ascertain compatibility and effectiveness is vital when biodiesel is to be used as fuel in automobile engines.

Development of Accelerated Durability Test Protocols for Polymer Electrolyte Membrane Fuel Cell Stacks Under Realistic Operating Conditions

ABSTRACTPolymer electrolyte membrane fuel cell durability is still a major challenge. To overcome time‐consuming durability tests, so‐called accelerated durability tests (ADTs) are of urgent need. This work presents our recent results in developing ADT protocols in the context of realistic operating conditions, especially voltage clipping at 0.85 V. A 5500 h long‐term test was carried out as a reference applying a realistic automotive drive cycle. Focusing on different stressors such as temperature, relative humidity (RH), and load profile four different ADT protocols of 1200 h duration were derived. Seven‐cell short stacks with 240 cm2 active area were used. Comparing cell voltage as a key indicator, an acceleration factor of 3–7 could be achieved. In‐situ characterization techniques such as spatially resolved current measurement, cyclic voltammetry, and electrochemical impedance spectra were employed to investigate the influences of individual stressors on specific degradation mechanisms and components. The highest acceleration was observed in the mass transport region of ADTs addressing RH as a stressor, suggesting that RH cycling leads to increased degradation of hydrophobic surfaces. Increased temperature was found to accelerate primarily carbon support degradation. Accelerated catalyst aging seems to be low, demonstrating the effectiveness of voltage‐clipping conditions. Our most promising ADT shows quite a homogeneous acceleration of voltage degradation across all current regions.

Alleviating Structure Collapse of Polycrystalline LiNixCoyMn1-x-yO2 via Surface Co Enrichment.

The structure collapse issues have long restricted the application of polycrystalline LiNixCoyMn1-x-yO2 (NCM) at high voltages beyond 4.4 V vs Li/Li+. Herein, for LiNi0.55Co0.12Mn0.33O2 (P-NCM), rapid surface degradation is observed upon the first charge, along with serious particle fragmentation upon repeated cycles. To alleviate these issues, a surface Co enrichment strategy is proposed [i.e., Co-enriched NCM (C-NCM)], which promotes the in situ formation of a robust surface rock-salt (RS) layer upon charge, serving as a highly stable interface for effective Li+ migration. Benefiting from this stabilized surface RS layer, Li+ extraction occurs mainly through this surface RS layer, rather than along the grain boundaries (GBs), thus reducing the risk of GBs' cracking and even particle fragmentation upon cycles. Besides, O loss and TM (TM = Ni, Co, and Mn) dissolution are also effectively reduced with fewer side reactions. The C-NCM/graphite cell presents a highly reversible capacity of 205.1 mA h g-1 at 0.2 C and a high capacity retention of 86% after 500 cycles at 1 C (1 C = 200 mA g-1), which is among the best reported cell performances. This work provides a different path for alleviating particle fragmentation of NCM cathodes.

Antibacterial coatings on magnesium formed via plasma electrolytic oxidation in CuO suspension

Biodegradable materials, especially Magnesium (Mg) and its alloys, are preferred for bone implants due to their compatibility with host tissue and biomechanical support. However, their rapid corrosion and vulnerability to structural failure, compounded by infections from antibiotic-resistant bacteria, pose significant challenges. Addressing these issues, we developed silicate-based composite coatings with varying CuO concentrations (1, 5, and 7 wt%) on Mg using plasma electrolytic oxidation (PEO). This study evaluated the coatings' surface characteristics, degradation behavior, and optimum composition. Our analyses, including XPS and EDX, confirmed the presence and influence of CuO on the coatings. We observed enhanced hydroxyapatite crystallization in CuO-doped coatings, which is critical for implant biocompatibility. These coatings also showed improved corrosion resistance and controlled ion release, likely due to silicate composition and CuO's sealing effects. Antimicrobial assays revealed that CuO concentration influenced bacterial and fungal adhesion, varying with microorganism type. Our findings demonstrate that incorporating inert copper particles into PEO coatings alters their chemical and elemental properties, enhancing bioactivity, corrosion resistance, and antimicrobial efficacy. These multifaceted improvements position our CuO-doped silicate coatings as a pioneering solution in bone implant technology, potentially setting new standards for safety, efficacy, and longevity in orthopedic and dental implants.

Size, shape, and elemental composition as predictors of microplastic surface erosion

The degradation of surfaces and its possible dependence on shape, size, and elemental composition of plastic particles were subjected. The surfaces of 146 microplastics were classified from smooth to fully eroded (%) by SEM/EDS. Structural elements and various additives were found on microplastics depending on their shapes. The surface of plastic items > 100 µm in length showed a relatively more eroded area than smaller ones, regardless of their shapes. Depending on shape, the percentage of surface erosion of irregularly shaped fragments < 100 µm was significantly enhanced compared to microbeads of the same size. These results may provide insights into assessing potential risks posed by microplastics and improve our understanding of the role of these parameters concerning possible adverse health effects on the environment.

Biocorrosion and Cytotoxicity Studies on Biodegradable Mg-Based Multicomponent Alloys.

Magnesium-based multicomponent alloys with different compositions, namely Mg60Al20Zn5Cu10Mn5 (Mg60 alloy), Mg70Al15Zn5Cu5Mn5 (Mg70 alloy), and Mg80Al5Cu5Mn5Zn5 (Mg 80) alloys, were prepared using the disintegrated melt deposition technique. The DMD technique is a distinctive method that merges the benefits from gravity die casting and spray forming. This approach facilitates high solidification rates, process yields, and reduced metal wastage, resulting in materials with a fine microstructure and minimal porosity. Their potential as biodegradable materials was assessed through corrosion in different simulated body fluids (SBFs), microstructure, and cytotoxicity tests. It was observed that the Mg60 alloy exhibited low corrosion rates (~× 10-5 mm/year) in all SBF solutions, with a minor amount of corrosive products, and cracks were observed. This can be attributed to the formation of the Mg32(AlZn)49 phase and to its stability due to Mg(OH)2 film, leading to excellent corrosion resistance when compared to the Mg70 and M80 alloys. Conversely, the Mg80 alloy exhibited high corrosion rates, along with more surface degradation and cracks, due to active intermetallic phases, such as Al6Mn, Al2CuMg, and Al2Cu phases. The order of corrosion resistance for the Mg alloy was found to be ASS > HBSS > ABP > PBS. Further, in vitro cytotoxicity studies were carried out using MDA-MB-231 tumor cells. By comparing all three alloys, in terms of proliferation and vitality, the Mg80 alloy emerged as a promising material for implants, with potential antitumor activity.

Surface alterations and compound release from aligner attachments in vitro.

The aim of the present study was to assess the alterations in morphology, roughness, and composition of the surfaces of a conventional and a flowable composite attachment engaged with aligners, and to evaluate the release of resin monomers and their derivatives in an aqueous environment. Zirconia tooth-arch frames (n = 20) and corresponding thermoformed PET-G aligners with bonded attachments comprising two composite materials (universal-C and flowable-F) were fabricated. The morphological features (stereomicroscopy), roughness (optical profilometry), and surface composition (ATR-FTIR) of the attachments were examined before and after immersion in water. To simulate intraoral use, the aligners were removed and re-seated to the frames four times per day for a 7-day immersion period. After testing, the eluents were analyzed by LC-MS/MS targeting the compounds Bis-GMA, UDMA, 2-HEMA, TEGDMA and BPA and by LC-HRMS for suspect screening of the leached dental material compounds and their degradation products. After testing, abrasion-induced defects were found on attachment surfaces such as scratches, marginal cracks, loss of surface texturing, and fractures. The morphological changes and debonding rate were greater in F. Comparisons (before-after testing) revealed a significantly lower Sc roughness parameter in F. The surface composition of the aligners after testing showed minor changes from the control, with insignificant differences in the degree of C = C conversion, except for few cases with strong evidence of hydrolytic degradation. Targeted analysis resultsrevealed a significant difference in the compounds released between Days 1 and 7 in both materials. Insignificant differences were found when C was compared with F in both timeframes. Several degradation products were detected on Day 7, with a strong reduction in the concentration of the targeted compounds. The use of aligners affects the surface characteristics and degradation rate of composite attachments in an aqueous environment, releasing monomers, and monomer hydrolysates within 1-week simulated use.

Corrosion of Carbon Steel in a Tropical Marine Environment Enhanced by H2S from Sargassum Seaweed Decomposition

This article aims to investigate the atmospheric corrosion of carbon steel in a marine environment abundant in hydrogen sulfide (H2S) resulting from the decomposition of Sargassum seaweed. To accomplish this, four sites with varying degrees of impact were chosen along the coast of Martinique. The corrosion rates of steel were evaluated through mass loss measurements. After one year of exposure, the corrosion rates were notably high, particularly in atmospheres rich in Cl− ions and H2S, ranging from 107 µm to 983 µm. Complementing these findings, surface and product morphologies were characterized using scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD). These analyses revealed a significant degradation of the corrosion surface in the most affected atmospheres compared to those unaffected by Sargassum seaweed strandings. Lepidocrocite (γFeOOH) was identified as the predominant product regardless of the exposure atmosphere. However, goethite (αFeOOH) was found to be present in atmospheres most impacted by H2S.

Release of nickel and chromium ions from stainless steel brackets as a result of long-term exposure to commonly used toothpaste

Background: Brackets in fixed orthodontic appliances are mostly made from metal or stainless steel. Maintaining oral hygiene by brushing the teeth with toothpaste during orthodontic treatment is important. One of the ingredients in toothpaste, sodium fluoride, can cause degradation of the stainless-steel surface, which has the potential to corrode or release metal elements. Purpose: the purpose of this study is to describe the Nickel and chromium ion release of stainless-steel brackets against toothpaste use in orthodontic treatment by means of narrative review. Review: The main corrosion products of stainless-steel brackets are nickel and chromium. Toothpaste detergents contain sodium lauryl sulfate, which can cause the release of nickel ions due to the presence of sodium ions, which can trigger redox reactions. In addition, the fluoride content will combine with hydrogen to produce hydrofluoric acid, which can damage the oxide layer on orthodontic wires, resulting in the release of metal ions such as nickel and chromium. The effects of the release of these ions can be carcinogenic, cause hypersensitivity reactions, and cause cytotoxicity. Corrosion causes the dissolution of filler metal, resulting in weakened bracket material and increased friction, leading to delayed tooth movement. Conclusion: Toothpaste can affect the release of nickel and chromium ions in stainless steel brackets in the presence of sodium and fluoride.

Ancient architectural pathology of blue bricks and brick carvings in Northwest China: Example from the White Temple Tower

Rising damp is one of the main problems affecting historical masonry structures worldwide, as it affects the appearance of heritage architecture and reduces strength. In this study, to reproduce the pathologies as much as possible and explain the mechanism, the aging test was set up with the climate data (temperature, humidity, etc.) derived from the real environment in nature at the location of the White Temple Tower, which was the object of this study. The tests mimicked the temperature, humidity, and types of salt solutions as closely as possible. Unlike the traditional aging test (producing specimens in accordance with some standards), two samples of blue brick carvings and blue brick cubes were used for the test. The results show that brick carvings suffered more severe surface degradation than brick cubes under various circumstances. Brick specimens' mechanical characteristics, such as wave velocity and compressive strength, were greatly diminished, and there was a fluctuating trend in surface hardness and color difference. The data indicate a size effect on the weathering between brick carvings and brick cubes, with the former displaying a faster rate of weathering under identical conditions. The experiment successfully simulates some of the phenomena observed in the field and provides an idea for studying the weathering of brick artifacts.

Hot Corrosion Damage Modeling in Aeroengines Based on Performance and Flight Mission

Hot corrosion is a form of chemical damage that causes surface degradation, sound material loss, and reduced component life. A lifing analysis in aeroengines without considering hot corrosion can lead to unexpected damage findings and increased scrap rates due to blade thickness loss beyond repair. This paper presents a novel methodology to predict hot corrosion damage based on aeroengine performance and flight mission analysis while taking into account environmental exposure, fuel quality, and material factors. The participating mechanisms, from salt and sulfur ingestion to deposition and hot corrosion attack, are discussed to explain the phenomenon in aeroengine components. In the investigated engine type, the first stage of the low-pressure turbine is the most affected. The application of the new methodology provides insights into the damage progression during the flight, the most affected components and the importance of capturing variations in the fuel quality, environmental exposure at the flight region, and the thrust derate policy. For a representative 1500 n mile mission, the variations in environmental exposure, fuel quality, and derate policy within typical limits can result in up to +350% damage. The outputs of the new framework can inform the decision making for maintenance, repair, and overhaul contract costing and scheduling.

Degradation of superhydrophobic aluminium overhead line conductor surfaces

AbstractIt has been shown that noise emissions from HV overhead line conductors can be reduced under rain conditions by making their surfaces superhydrophobic. The working environment makes ensuring the longevity of any treatment a major challenge. The degradation of various superhydrophobic surfaces generated by applying a superhydrophobic coating and patterning microscale channels is assessed under an AC electric field (18 kV/cm) with continuous water spray. By examining the droplet distribution on the surfaces during the degradation and the surface roughness before and after degradation, the authors demonstrate that no water droplets were found on the microscale patterned surface, but droplets were formed on the coated surface after degradation. The surface roughness reduction of the coated surface and microscale patterned surface was 29.8% and 11.3%, respectively, indicating that the microscale patterned surface has better durability than the superhydrophobic coating under the AC electric stress.

The Influence of Environmental Factors on the Degradation of PLA/Diatomaceous Earth Composites.

In the present study, tests were carried out on composite samples on a polylactide matrix containing 25% by weight of mineral filler in the form of diatomaceous earth, base, and silanized with GPTMOS (3-glycidoxypropyltrimethoxysilane), OTES (n-octyltriethoxysilane), and MTMOS (methyltrimethoxysilane) silanes. The addition of two types of waxes, synthetic polyamide wax and natural beeswax, were used as a factor to increase the rheological properties of the composites. The obtained samples were characterized in terms of the effect of filler silanization on the degradation rate of the composites. The tests were conducted under different conditioning conditions, i.e., after exposure to strong UV radiation for 250 and 500 h, and under natural sunlight for 21 days. The conditioning carried out under natural conditions showed that the modified samples exhibit up to twice the degradation rate of pure polylactide. The addition of synthetic wax to the composites increases the tendency to agglomerate diatomaceous earth, while natural wax has a positive effect on filler dispersion. For composites modified with GPTMOS and OTES silanes, it was noted that the addition of natural wax inhibited the degree of surface degradation, compared to the addition of synthetic wax, while the addition of MTMOS silane caused the opposite effect and samples with natural wax degraded more strongly. It was shown that, despite the high degree of surface degradation, the process does not occur significantly deep into the composite and stops at a certain depth.

In Operando X-ray Spectroscopic and DFT Studies Revealing Improved H2 Evolution by the Synergistic Ni-Co Electron Effect in the Alkaline Condition.

The different electrolyte conditions, e.g., pH value, for driving efficient HER and OER are one of the major issues hindering the aim for electrocatalytic water splitting in a high efficiency. In this regard, seeking durable and active HER electrocatalysts to align the alkaline conditions of the OER is a promising solution. However, the success in this strategy will depend on a fundamental understanding about the HER mechanism at the atomic scale. In this work, we have provided thorough understanding for the electrochemical HER mechanisms in KOH over Ni- and Co-based hollow pyrite microspheres by in operando X-ray spectroscopies and DFT calculations, including NiS2, CoS2, and Ni0.5Co0.5S2. We discovered that the Ni sites in hollow NiS2 microspheres were very stable and inert, while the Co sites in hollow CoS2 microspheres underwent reduction and generated Co metallic crystal domains under HER. The generation of Co metallic sites would further deactivate H2 evolution due to the large hydrogen desorption free energy (-1.73 eV). In contrast, the neighboring Ni and Co sites in hollow Ni0.5Co0.5S2 microspheres exhibited the electronic interaction to elevate the reactivity of Ni and facilitate the stability of Co without structure or surface degradation. The energy barrier in H2O adsorption/dissociation was only 0.73 eV, followed by 0.06 eV for hydrogen desorption over the Ni0.5Co0.5S2 surface, revealing Ni0.5Co0.5S2 as a HER electrocatalyst with higher durability and activity than NiS2 and CoS2 in the alkaline medium due to the synergy of neighboring Ni and Co sites. We believe that the findings in our work offer a guidance toward future catalyst design.

Study on the corrosion performance of supersonic atmospheric plasma sprayed Cr3C2-NiCr coatings

PurposeDue to the harsh underground environment in coal mining, the surface of hydraulic support columns corrodes severely, resulting in significant economic losses. Therefore, a highly corrosion-resistant coatings is needed to extend the service life of the columns.Design/methodology/approachThis study aims to compare the corrosion resistance of ST-Cr3C2-NiCr (sealed treatment Cr3C2-NiCr) coatings with industrially applied chromium plating. The corrosion failure mechanism of the coatings was investigated.FindingsThe results demonstrated that the ST-Cr3C2-NiCr coatings exhibited excellent corrosion resistance. After sealing treatment, the corrosion potential of Cr3C2-NiCr coatings was −0.215 V, and the corrosion current density of Cr3C2-NiCr coatings was lower than that of the plated parts.Practical implicationsST-Cr3C2-NiCr coatings prepared by supersonic atmospheric plasma spraying could provide excellent corrosion resistance in the coal industry.Originality/valueThe low porosity and the presence of the NiCr phase were crucial factors contributing to the preferable corrosion resistance exhibited by the ST-Cr3C2-NiCr coatings. The corrosive process of the coatings involved layer-by-layer delamination of surface oxide film, sub-surface pitting, formation and degradation of sub-surface passive film, as well as severe block-like delamination.