Deformation Mechanisms Research Articles

Failure mechanism of severe deformation in gob-side entry rib and unloading-supporting coupling control technology

Given the problem of the solid coal side produces strong mine pressure in the stage of strong mining and lagging dynamic pressure in the gob-side entry retaining (GER). Using the W3233 ventilation roadway in the West-Third mining area as a case study, the research employs numerical simulation, field observation, and engineering analogy. Key findings include: (1) The optimal plan reduces maximum stress on the coal side and shifts it inward, primarily by severing the main roof and alleviating the gangue wall load, offering limited pressure relief on the solid coal rib. (2) When hole-creating depth is too close to the solid coal rib (b = 6 m), it compromises integrity. If the depth exceeds the stress maximum region (b = 10 m), it fails to effectively sever the peak stress area. However, a depth within the stress maximum region (b = 8 m) effectively absorbs and transfers stress, with a buffer area of approximately 3.7 m from the external support area. (3) The length of the hole (l = 2, 4, 6 m) directly affects deformation absorption and pressure relief, while longitudinal row spacing (s = 2.7, 3.6, 4.5 m) has an inverse effect. For optimal results, a hole length of 4 m and a row spacing of 3.6 m are recommended. (4) After 150 days, the new bag pressure regulating system maintains about 40 % of the absorbable deformation space in the LPRH, confirming simulation results. Observations show that external support forces remain stable at around 250 kN, and coal rib displacement is controlled within 350 mm, over 65 % less than similar GER sections with comparable geological conditions. This research introduces a novel technology and methodology for managing large deformations of the solid coal rib in gob-side dynamic pressure roadways, providing significant reference value.

Study on influencing factors of controllable mechanical behavior of rock-like porous materials.

Due to the discrete and non-homogeneous of similar materials and the inability to realize large-size and original scale modeling, it is difficult to restore the structure and stress state of underground coal and rock mass in similar simulation tests. To solve this problem, a lightweight and suitable for large-scale modeling similar material, rock-like porous material has been developed. The quasi-static uniaxial compression experiment was carried out by using the large tonnage multi-module electronic control test system. And the influencing factors of controllable mechanical behavior of rock-like porous materials were studied. The results showed that, under uniaxial compression conditions, the material stress-strain curve exhibits three phases: elastic stage, failure stage, and platform stage. The uniaxial compressive strength, elasticity modulus, stress drop, and softening modulus of rock-like porous materials basically increase with the increase of density. The stress after peak strength changes from a slow decrease to a "stepped" or even "cliff like" downward trend. Polypropylene fibers have the effect of enhancing the uniaxial compressive strength, elasticity modulus, stress drop, softening modulus, shear deformation, and residual strength stability of rock-like porous materials. The rock-like porous material has a critical loading velocity, and it increases with density. At the critical loading velocity, the material shows obvious shear failure, and the shear inclination angle is the largest, and so is the uniaxial compressive strength. Through the experimental research, the influence laws of density, polypropylene fiber, and loading velocity on the failure mode, mechanical parameters, and mechanical behavior of the material are clarified, and the quantitative relationship between density and each mechanical parameter is obtained. The research is helpful to realize the accurate control of mechanical behavior of rock-like porous materials and further inverts the deformation and failure mechanism of underground coal and rock structures through indoor similar simulation tests.

Plastic deformation and strengthening mechanisms in CoNiCrFe high entropy alloys: The role of lattice site occupancy

The work herein presents the designing of two γʹ strengthened high entropy alloys guided by density function theory (DFT) and thermodynamics calculations with compositions Co34Ni34Cr12Al8Nb3Ti4Fe5 and Co31.5Ni31.5Cr12Al8Nb3Ti4Fe10 (referred as 5Fe and 10Fe). These alloys in the peak aged condition (900 °C for 20 h) exhibit similar precipitates sizes, shapes, volume fractions and γ/γʹ lattice misfit (∼ 0.56). Intriguingly, despite their microstructural similarities, these alloys show different trends in yield strength (YS) evolution over a temperature range. The 5Fe alloy shows a better combination of strength and ductility at room temperature (RT), with YS and elongation of 970 ± 25 MPa, ∼ 18 (%), respectively, in comparison to 850 ± 20 MPa, and ∼ 15(%) in the 10Fe alloy. The precipitate chemistry analyses carried out by 3D atom probe tomography suggest that Fe atoms occupy B-sites in the 5Fe alloy, while it occupies both A and B-sites in the 10Fe alloy. The site occupancy behaviour rendered a higher stacking fault energy (SFE) of the 5Fe alloy, making the γʹ shearing more difficult compared to the 10Fe alloy. The synchrotron X-ray measurements further confirm higher stacking fault (SF) probability in the γ matrix compared to γʹ precipitates in the 5Fe alloy. The role of deformation substructure evolution is also carefully discussed to explain the differences in the high temperature behavior. These results on the effects of alloying chemistry in high entropy alloys enable tuning the mechanical properties of alloys and widening the alloy spectrum with improved high-temperature properties.

Interplay between deformation and fracture mechanism in gradient nanostructured austenitic stainless steel

The plastic deformation parameters are crucial for the grain size of gradient nanostructured (GNS) materials, and the multiscale grain structure within the GNS layer has a significant impact on fracture behavior. In this study, the detailed depth-dependent microstructures of GNS310S stainless steel fabricated by surface mechanical rolling treatment (SMRT) were investigated, and the relationship between the geometrically necessary dislocation (GND) density and the strain gradient was established through the local misorientation obtained by electron backscatter diffraction. The critical deformation parameters (strain gradient, shear strain, and strain rate) of SMRT-induced grain refinement at different scales were quantitatively evaluated. The tensile results show the yield strength and tensile strength of GNS310S are improved by 103 % and 23.1 % respectively compared to CG310S. Additionally, we elucidate the underlying tensile fracture mechanism of GNS310S stainless steel through detailed microstructural analysis. Due to the poor ductility of the near-equiaxed nanograins, cracking occurred on the surface of the SMRT specimen at low strain during the tensile testing. These cracks evolved into competitive shear offsets and multi-cracks with increased strain on the specimen surface, eventually leading to a hybrid fracture mode. In contrast, the subsurface nanotwinned lamellae layer displayed good ductility during tension, which can accommodate the deformation through lamellae widening and forming secondary twinning. This nanotwinned lamellae layer can suppress the inward propagation of surface cracks when the strain was not large. This work provides new insights into the fabricating parameters of the GNS stainless steel, as well as the deformation and fracture mechanisms.

Strange nonchaotic attractors and bifurcation of a four-wheel-steering vehicle system with driver steering control

In this paper, a dynamical model is developed for the four-wheel-steering(4WS)vehicles, with nonlinear lateral tyre forces and quasi-periodic disturbances from the steering mechanism and quasi-periodic pavement external deformation. Initially, the stability and Hopf bifurcation of the 4WS vehicle system without disturbance are analyzed employing the central manifold theory and projection method. The effects of parameters on the stability and the types of Hopf bifurcation for the vehicle system are also discussed. It is shown that both Hopf bifurcation and degenerate Hopf bifurcation occur in the vehicle system. The critical speed decreases with increased driver’s perceptual time delay and distance from the vehicle’s center of gravity to the front axles, while it increases with the control strategy coefficient. However, the increase of the frontal visibility distance of the driver leads to an initial increase of the critical speed, decreasing afterwards. Subsequently, the strange nonchaotic dynamical behaviour of the disturbed 4WS system is investigated. Several routes and mechanisms for the birth of strange nonchaotic attractors (SNAs) are identified, including the torus doubling bifurcation, the torus fractalization, and the loss of transverse stability of a torus. Finally, the nonchaotic property is verified through the calculation of the maximum Lyapunov exponent, and the strange property is characterized using power spectra and rational approximation.

Pioneering computational insights into the structural, magnetic, and thermoelectric properties of A3XN (A=Co, Fe; X=Cu, Zn) anti-perovskites for advanced material applications

This study pioneers the utilization of computer-controlled simulations to elucidate the structural, elastic, electronic, and thermoelectric properties of A3XN anti-perovskites (A = Co, Fe; X = Cu, Zn). Starting with the development of a detailed structural model, structural optimization calculations identify the stable Pm-3m cubic phase, aligning with experimental findings. Also, these optimizations indicate the ferromagnetic phase stability of A3XN anti-perovskites, further supported by positive Curie-Weiss constants of 60 K, 80 K, and 100 K for Co₃CuN, Co₃ZnN, and Fe₃CuN, respectively. The spin-dependent electronic properties, including band structure and density of states, are explored using multiple exchange-correlation (XC) functionals—GGA, GGA + U, and GGA + mBJ. The results uphold the metallic nature of the materials, accompanied by significant spin magnetic moments. Specifically, the calculated values of magnetic moments for Co3CuN, Co3ZnN, and Fe3CuN are 5.08 μB, 3.70 μB, and 7.61 μB, respectively. Furthermore, we compute the Curie temperatures for each compound, 942.48 K for Co3CuN, 692.7 K for Co3ZnN, and 1400.41 K for Fe3CuN, which are substantially elevated, indicating robust ferromagnetic behavior that persists well above ambient conditions. Mechanical properties, including stability, deformation behavior, and ductility, are validated through elastic calculations, with various mechanical anisotropy factors examined. From an application perspective, the thermoelectric characteristics of Co3CuN, Co3ZnN, and Fe3CuN are meticulously evaluated, focusing on parameters like the Seebeck coefficient, electrical conductivity, thermal conductivity, power factor and figure of merit (zT). The analysis highlights promising power factor values of 3.0×1011(W/cm.K2), 4.0×1011(W/cm.K2), and 6.0×1011(W/cm.K2) for Co3CuN, Co3ZnN, and Fe3CuN, respectively, suggesting potential for enhanced efficiency in thermopower generation, particularly in waste heat recovery applications. Furthermore, the study provides a comprehensive analysis of the ground-state optical properties of A3XN, including the dielectric constant, photoconductivity, reflectivity, refractive index, absorption coefficient, and extinction coefficient. The reflectivity spectra demonstrate high reflectivity of 45 % across visible and ultravioletregions, suggesting suitability for applications in coatings designed to mitigate solar heating effects.

Dynamic compressive behavior of functionally graded triply periodic minimal surface meta-structures

Triply periodic minimal surface (TPMS) lattice structures have gained considerable attention because of their light weight, high strength, and excellent energy absorption capabilities. However, the effect of the amplitude that can control the topological morphology of a TPMS on the dynamic properties of the TPMS structure is not yet fully understood, as previous studies have focused on the relative density and size as well as their quasi-static mechanical properties. In this study, three types of uniform sheet-based TPMS structures with different amplitudes and three types of functionally graded sheet-based TPMS structures were proposed. Experiments and numerical simulations were conducted under quasi-static and dynamic loading conditions. Six types of TPMS lattice structures made of 316L stainless steel were manufactured via powder bed fusion. Quasi-static compression tests were performed at a strain rate of 0.001 s⁻¹. The experimental results indicate that increasing the amplitude can increase the elastic modulus, plateau stress, and energy absorption capacity of a structure. Moreover, the functional gradient amplitude structure has a higher energy absorption capacity, and the structures with line and log gradient strategies improved by 17.38% and 35.43%, respectively, compared to the uniform structure with an amplitude of 1. Additionally, an idealized rigid-linear plastic hardening (R-LPH) model was proposed to predict the mechanical response of the structures. The finite element method (FEM) was used to construct dynamic compression numerical models, and their validity was verified through split Hopkinson pressure bar (SHPB) tests at a strain rate of 695 s⁻¹. The mechanical response, deformation modes, and stress enhancement effects of the structures under dynamic compression were systematically studied. The results show that the mechanical performance and energy absorption capacity of the structures under dynamic impact loading increase with increasing strain rate. The critical velocity for the transition from the quasi-static mode to the impact mode increases with amplitude. For strain rates below 6000 s⁻¹, the strain rate effect is the main factor influencing the dynamic stress enhancement. As the strain rate continues to increase, the dynamic stress enhancement results from the combined effects of inertia and strain rate, with inertia effects gradually becoming the dominant factor. This study shows that functional gradient TPMS meta-structures have excellent mechanical and energy absorbing properties under quasi-static compression and dynamic compression, with potential applications in passive safety protection.

Failure Behavior and Mechanism of Vat Photopolymerization Additively Manufactured Al2O3 Ceramic Lattice Structures

Vat photopolymerization additive manufacturing produces lightweight load-bearing ceramic lattice structures that have flexibility, time-efficiency, and high precision, compared to conventional technology. However, understanding the compression behavior and failure mechanism of such structures under loading remains a challenge. In this study, considering the correlation between the strut angle and bearing capacity, body-centered tetragonal (BCT) lattice structures with varying angles are designed based on a body-centered cubic (BCC) structure. BCT Al2O3 ceramic lattice structures with varying angles are fabricated by vat photopolymerization. The mechanical properties, deformation process, and failure mechanism of the Al2O3 ceramic lattice structures are characterized through a combination of ex- and in-situ X-ray computed tomography (X-CT) compression testing and analyzed using a finite element method (FEM) at macro- and micro-levels. The results demonstrate that as the angle increases, the stress concentration gradually expands from the node to the strut, resulting in an increased load-bearing capacity. Additionally, the failure mode of the Al2O3 ceramic lattice structures is identified as diagonal slip shear failure. These findings provide a greater understanding of ceramic lattice structure failures and design optimization approaches.

Microstructure evolution by thermomechanical processing and high-temperature mechanical properties of HCP-high entropy alloys (HEAs)

The solid solution strengthening and deformation mechanisms of the hcp-high entropy alloys (HEAs) have not been elucidated yet because of the complexity introduced by the martensite structure, particularly in alloys undergoing phase transformation from bcc to hcp structures. This study attempted to fabricate an equiaxed hcp microstructure for TiZrHf, TiZrHfAl, and TiZrHfAlSc using the hot rolling process and subsequent heat treatment. The equiaxed hcp phase was successfully formed in TiZrHfAl, but the martensite structure remained in TiZrHf and TiZrHfAlSc. The 0.2 % proof stress at 400 and 600°C increased with the increase of the average atomic size misfit δ and the mixing entropy . The low activation volume and high-stress exponent of TiZrHfAl with equiaxed hcp phase at room temperature suggest minor obstacles such as cluster or short-range order inhibit the movement of dislocation and leading to the significant solid-solution strengthening. However, the effect diminished at 600 °C.

Molecular dynamics study on the deformation mechanism of Cu–Zr/Al laminated composites

In this paper, molecular dynamics simulation was used to investigate the micromechanical behavior of the Cu–Zr/Al composite interface after rapid solidification. The effects of different Zr contents and different strain rates on the tensile strength of the Cu–Zr/Al composite interface were investigated. The results show that the tensile strength of the composite plate increased and then decreased with the increase of Zr content, and the tensile strength is the highest when the Zr content is 0.33 wt%. It was found that the plastic deformation process of the composite model at different strain rates is similar, which is divided into three stages: the expansion of stacking faults in the Cu–Zr/Al solid solution, the expansion of stacking faults successively in the Al and Cu–Zr alloy layers, and the spreading of cross - stacking faults. But the greater the strain rate is, the slower the stacking faults fracture is. So the composite model with different strain rates had different fracture modes during the tensile fracture process. When the strain rate is 0.01 ps−1 and 0.001 ps−1, it is a ductile fracture, while when the strain rate is 0.0001 ps−1, it is a brittle fracture.

A comparative study of hot tensile deformation behavior of 6016 aluminum alloy under LSTM neural network and Arrhenius model

Abstract The isothermal tensile test of 6016-T6 aluminum alloy was carried out on Gleeble-3500 at the temperature range of 400 °C–550 °C and the strain rate range of 0.01–10 s−1. The results show that the thermal deformation mechanism of 6016-T6 is dynamic recovery and dynamic recrystallization. In this paper, the phenomenological Arrhenius constitutive model and the data-driven WOA-LSTM constitutive model for predicting the hot tensile deformation behavior of 6016-T6 aluminum alloy were studied in contrast. The whale optimization algorithm was used to optimize the hyperparameters of LSTM neural network to improve the prediction accuracy of flow stress. The optimization results show that the optimal hidden layer node, maximum training period, initial learning rate and mini batch size of WOA-LSTM are 46, 260, 0.0248 and 16, respectively. In addition, the influence of the number of hidden layers on the results of the network was discussed. The appropriate hidden layer of the network was determined to be 2. The result show that the prediction accuracy of WOA-LSTM constitutive model is better than the Arrhenius constitutive model. The mean absolute error and correlation coefficient are 0.9348% and 0.99952, respectively. Among them, in this study, the Arrhenius constitutive model has low precision and only has high precision within a single temperature range.

Molecular dynamics study on the effect of crystal orientation on the plasticity and fracture behavior of α-Fe crack tip

Abstract In this paper, the molecular dynamics technique is utilized to simulate crack propagation within the localized vicinity of the crack tip, aiming to investigate the plastic deformation behavior of the α-Fe crack tip under different crystal orientations. The influences of crystal orientation on the mechanical properties of the models were obtained, and the weakest crystal orientation associated with fracture was determined. Meanwhile, the plastic deformation mechanism of the α-Fe model under different crystal orientations was obtained by analyzing the microscopic atomic evolution process of the four models.

An investigation of rapid surface melting in nanowires

The investigation into virtual melting phenomena in nanowires holds significant relevance owing to its profound impact on material durability under extreme loading conditions. Thus, the exploration of this pivotal plastic deformation mechanism is undertaken utilizing the phase-field methodology. Employing a monolithic solver, we solve the coupled highly nonlinear time-dependent Ginzburg–Landau equation and dynamic elasticity equation. Our analysis encompasses the consideration of surface tension stress in conjunction with a coherent solid–liquid interface subjected to uniaxial transformation strain, thereby unveiling intriguing facets of melting phenomena. The investigation delves into the influence of transformation strain, kinetic coefficient, and temperature on the thickness of the solid–liquid interface and its corresponding velocity. This analysis is conducted through meticulous comparison with existing experimental data and analytical solutions. Moreover, employing the phase-field method yields precise descriptions of the system kinetics, capturing virtual melting phenomena in both pristine and flawed nanowire configurations.

Effects of hot isostatic pressing on the micron-scale residual stress of nickel-based single-crystal superalloys

Quantifying the residual stress at micron-scale is crucial for comprehending the trans- and inter-granular deformation mechanisms and the influence of heat treatment, but remains technically challenging. This study utilized focused ion beam and digital image correlation (FIB-DIC) techniques to assess residual stress within the dendrite stem and arm of nickel-based single-crystal superalloys. The influence of hot isostatic pressing (HIP) on the microstructure and residual stress was also elucidated. Our results revealed that the residual stresses in the dendrite stem and arm regions manifest as tensile stress along the x-axis and compressive stress along the y-axis, with a range of -720 MPa to 680 MPa. HIP treatment effectively improved microstructure and regulated residual stress in nickel-based single-crystal superalloys, leading to a rapid reduction in residual stress levels. The present study lays a solid theoretical groundwork for optimizing processing strategies to regulate residual stress and enhance mechanical properties in next-generation single-crystal superalloys.

Research on the ultra-low temperature tensile deformation mechanism of Al-Mg-Si alloys in different heat treatment states

The susceptibility of Al-Mg-Si alloy to cracking during room temperature large plastic deformation poses a significant obstacle to its widespread application. Cryogenic temperature forming of aluminum alloys has emerged as a prominent research topic. However, the precise mechanisms underlying the enhancement of aluminum alloy plasticity in different states remain elusive. In order to elucidate this matter, a series of uniaxial tensile experiments were conducted on Al-Mg-Si alloy featuring diverse initial states, under varying temperature conditions. The results show that when the deformation temperature is reduced from 25℃ to -196℃, the tensile strength and elongation of the wrought material are increased by 48MPa and 5.42%, and the tensile strength and elongation of the annealed material are increased by 118MPa and 5.65%. In contrast, while the T4 state sample exhibited a significant improvement in tensile strength (103MPa), no substantial enhancement in elongation was observed. This disparity can be primarily attributed to the absence of second-phase precipitation in the as-forged and annealed states. As the temperature decreased, the critical shear stress increased, resulting in increased resistance to deformation. Consequently, an increased degree of lattice rotation and activation of dislocations in various slip systems ensued, thereby improving the deformation uniformity. The formation of initial microvoids predominantly occurred close to grain boundaries. Therefore, compared with room temperature deformation, low temperature deformation caused by the accumulation of dislocations and hole sprouting concentrated at a single location was less likely. As a result, the dislocation distribution was more uniform and fracture was less likely to occur. Conversely, in the T4 state, the aging process resulted in the precipitation of a substantial amount of the soluble second phase (Mg5Si6). Consequently, microvoid nucleation transpired at the phase boundaries, leading to an elevated tensile strength. However, because of the increased dislocation hindrance when the deformation temperature was lowered, no significant enhancement in plasticity was observed.

Pursuing ultrahigh strength–ductility CoCrNi-based medium-entropy alloy by low-temperature pre-aging

Developing high-performance alloys with gigapascal strength and excellent ductility is crucial for modern engineering applications. The concept of multi-component high/medium entropy alloys (H/MEAs) provides an innovative approach to designing such alloys. In this work, we developed the Co1.5CrNi1.5Al0.2Ti0.2 MEA, which exhibits outstanding mechanical properties at room temperature through low-temperature pre-aging followed by annealing treatment. Tensile testing reveals that the MEA possesses an ultrahigh yield strength of 20±0785 MPa, an ultimate tensile strength of 2365 ± 70 MPa, and exceptional ductility of 15.8% ±1.7%. The superior tensile properties are attributed to the formation of fully recrystallized heterogeneous structures (HGS) composed of ultrafine grain (UFG) and fine grain (FG) regions, along with discontinuous precipitation of coherent nano-size lamellar L12 precipitates. The mechanical incompatibility between the UFG region and the FG regions during deformation induces the accumulation of a large number of geometrically necessary dislocations at the interface, resulting in strain distribution and hetero-deformation-induced (HDI) stress accumulation, contributing significantly to HDI strengthening. HDI strengthening, precipitation strengthening, and grain boundary strengthening are the primary mechanisms responsible for the ultra-high yield strength of the MEA. During deformation, the dominant deformation mechanisms include dislocation slip, deformation-induced stacking faults, and Lomer–Cottrell locks, with minor deformation twinning. The synergistic interaction of these multiple deformation modes provides the MEA with excellent work hardening capability, delaying plastic instability and achieving an excellent combination of strength and ductility. This study provides an effective strategy for synergistically strengthening MEAs by combining HDI strengthening with traditional strengthening mechanisms. These findings pave the way for the development of advanced structural materials with high performance tailored for demanding applications in engineering.

Study on the tensile behaviour and nano deformation mechanism of Nickel-based single crystal superalloys with γ/γ' structure at atomic scale

To study the deformation mechanism of nickel-based single crystal superalloys (NBSC) during tensile process, tensile experiments on NBSC are carried out by molecular dynamics to systematically analyze stress-strain, shear strain, atomic migration and defect evolution. The effects of the structure of the two phases and the strengthening elements on the tensile behavior are analyzed by comparing the pure Ni phase, the pure Ni3Al phase and the Ni phase containing the strengthening elements Cr and Co from a microscopic view. The results show that the interaction between the two-phase structural dislocations during tensile process balances the stress concentration and reduces the degree of plastic deformation that occurs within the matrix. The γ/γ' interface separates the strain morphology and inhibits the slip of the shear band between the two phases, resulting in enhanced deformation resistance of the matrix. By comparing the three single-phase structures, the γ/γ' structure has the highest yield point. From the shear strain distribution pattern, the portion of the two-phase structure with a larger degree of shear strain mainly occurs at the interface as well as at the edge of the matrix.

Investigation on the energy absorption characteristics of novel graded auxetic re-entrant honeycombs

In this work, innovative graded auxetic re-entrant honeycombs constructed by adjusting the geometric parameters of a core unit cell are proposed, and their deformation modes and energy absorption characteristics with different impact speeds are systematically investigated. The novel graded design utilizes structural hierarchy on the meso-scale and functional gradient on the macro-scale. The numerical simulation models are verified by comparing the experimental results. The results show that compared with the ungraded honeycomb (URH), one of the graded honeycombs (GRHs), named GRH1, can greatly improve the specific energy absorption by 36.4%, 10.8%, and 6.00% for the quasi-static, low, and high-speed impact at a strain of 0.6. At the same time, the initial peak stress of GRH1 is decreased by 43.2% and 27.1% compared with that of URH for low and high-speed impact, respectively. It could be indicated that the GRH1 was an ideal energy-absorbing structure. This work provides a new route for designing graded auxetic honeycombs with enough insight to understand the deformation mechanism of the structures, which could be used in lightweight buffer protective systems.

On the influence of heat-induced evaporation over interfacial atomization driven by surface acoustic waves

In this work, the influence of evaporative flux over the atomization driven by surface acoustic waves (SAWs) of a Newtonian water drop is studied. The drop is placed on a heated substrate at constant temperature, higher than the saturation temperature at a given vapor pressure. In this manner, an interfacial temperature distribution arises along the drop free surface in terms evaporative mass flux and vapor recoil, which repercussion over aerosol size is studied by determining the asymptotic evolution equation governing the acoustically driven free surface. At such scenario, the connection between surface tension and temperature is also considered; thus, thermocapillary flow is incorporated into our drop model, described in terms of fundamental parameters, like the evaporation number, Marangoni number, and acoustic capillary number. Numerical solution of the evolution equation led us to obtain a simplified representation of the drop interfacial deformation mechanism, capable of predicting atomization and portraying the influence of evaporation over atomization. Subsequent analysis shows that the incorporation of evaporation at SAW atomization traduces in normal stresses counteracting the acoustic and thermocapillary effect, leading to the development of smaller drop aspect ratios with respect to the no-evaporative case. Being aware that the aerosol size is deeply related to the aspect ratio, we propose an analytical expression to estimate aerosol diameter under evaporative conditions. The results show that aspect ratio reduction leads to a decrement on aerosol size, up to two orders of magnitude, with respect to the no-evaporative case. Our study is a first approach providing insight about the importance of evaporation on aerosol regulation at SAW atomization.

Directionally solidified NiCoCrFeAlW eutectic high-entropy alloy: Microstructure and mechanical properties

The NiCoCrFeAlW eutectic high-entropy alloy exhibits a balanced combination of ductility and strength. This study examines the microstructure evolution and mechanical properties of the Ni30Co30Cr10Fe10Al18W2 alloy at varying growth velocities (10, 20, 50, 100, and 200 μm/s), which in its as-cast state, features a microstructure that includes both coarse dendrites and lamellar eutectic. The structure of the coarse dendrites is characterized by an ordered body-centered cubic (B2) phase, while the lamellar eutectic, features a combination of face-centered cubic (FCC) and ordered B2 phases. The microstructure, characterized by lamellar and dendritic structures that are parallel to the growth direction after directional solidification, undergoes a morphological transition at the solid-liquid interface from a planar to a dendritic form as growth velocity increases. The tensile fracture strength initially increases with the growth velocity, reaching a peak of 1286 MPa at a velocity of 50 μm/s, and then subsequently decreases as the growth velocity continues to increase. Directional solidification results in an increase in sample elongation with increasing growth velocity, achieving an elongation of 22.5% at 200 μm/s. An examination of the deformation mechanism reveals that the lamellar structure, composed of the more ductile FCC phase and the harder B2 phase, effectively harmonizes the plasticity and strength of the alloy. Therefore, directional solidification significantly adjusts the eutectic microstructure's orientation, thereby enhancing the mechanical properties along the direction of solidification.