Patients who have moderate to large symptomatic chondral knee lesions, significant functional impairment and pain, and failed prior cartilage repair procedures can expect durable and significant functional improvement and symptom reductions following ACI. The purpose of this study was to assess the efficacy of ACI in patients who within the 3 years prior to study enrollment had failed a prior, non-ACI, index surgical treatment for articular cartilage defect(s) of the distal femur. This was a 4 year, prospective, multicenter study of ACI performed in patients who, by predefined criteria, failed a prior, non-ACI, index treatment that included microfracture, osteochondral autograft, or debridement. The primary endpoint was assessment of durability of ACI (Carticel®) compared to the durability of the prior, non-ACI, index treatment for each patient. Secondary endpoints included improvements in function and reduction in symptoms as captured by the KOOS, Modified Overall Cincinnati Knee Scale, VAS current knee condition, and SF-36. Serious adverse events, including surgeries after ACI (SSP-subsequent surgical procedures), irrespective of relationship to ACI, were recorded. A sample size of 100 provided 90% power at α=0.05. 154 patients received ACI following determination that they had failed the prior, non-ACI, index treatment. 82% (126/154) of patients completed the protocol. At baseline, mean age was 34.5 years; mean lesion size was 4.6 cm2. Index lesion was located in the MFC, LFC and trochlea in 66%, 18%, and 16% of patients, respectively. Multiple lesions were observed in 50 patients. The mean Modified Overall Cincinnati Knee score at baseline was 3.26, indicating moderate to significant limitations with activities of daily living. By the end of the study, 76% (117/154) of patients were ACI treatment successes (did not meet the a priori definition of treatment failure). Significant mean improvements from baseline to 48 month follow-up were observed for the following reported outcome scores (p<0.001). Preoperative to postoperative (48 month) mean values, respectively, are KOOS Pain: 48.7 to 72.2; KOOS Symptoms: 51.8 to 70.8; KOOS Sports/Recreation: 25.9 to 55.8; KOOS Knee Quality: 20.9 to 52.2; KOOS ADL: 58.6 to 81.0; Modified Overall Cincinnati Knee Scale: 3.26 to 6.31; VAS: 28.8 to 69.9; and SF-36 Physical Component Summary Scale: 33.0 to 44.4. 49% (76/154) of patients had an SSP, irrespective of relationship to ACI. The most common findings at SSPs were arthrofibrosis or joint adhesions and graft overgrowth. Having an SSP was not predictive of ACI failure. Patients who have moderate to large symptomatic chondral knee lesions, significant functional impairment and pain, and failed prior cartilage repair procedures can expect durable and significant functional improvement and symptom reductions following ACI.
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