Cobalt plays a significant role within sustainable energy technologies, including but not limited to hydrogen fuel cells for transportation, lithium-ion batteries for electric vehicles and portable devices, and electrolyzers for renewable hydrogen production. For devices that contain a proton exchange membrane (PEM), such as proton exchange membrane fuel cells (PEMFCs) and proton exchange membrane water electrolyzers (PEMWEs), cobalt-based materials are commonly used to perform the oxygen reduction reaction (ORR) and hydrogen evolution reaction (HER), respectively. However, the PEM in these devices induces an acidic environment (pH = 1) that cobalt is thermodynamically unstable in under ORR and HER relevant potentials. This instability results in cobalt dissolution and as a consequence, substantial decreases in device performance and lifetime. To mitigate such dissolution of cobalt-based materials in acidic environments, a holistic understanding of cobalt’s degradation mechanism is required. To gain such an understanding, we have developed an experimental platform with comparable in-situ and operando techniques, including on-line inductively coupled plasma mass spectrometry (ICP-MS) and electrochemical mass spectrometry (EC-MS), to concurrently monitor relationships between electrochemical output (current/voltage), time, cobalt dissolution, and product formation (i.e, H2 and H2O).Under HER relevant potentials in acidic media (0.1 M HClO4), it was observed that cobalt is active for HER and undergoes little to no dissolution (< 10 ppb Co2+) while evolving H2, per comparable EC-MS and ICP-MS experiments. These observations suggest that cobalt stability in acidic media strongly coincides with hydrogen evolution. Additionally, these data showcase a surprising window of stability for cobalt that is different than would have been predicted with classical chemical thermodynamics (i.e., Pourbaix diagrams). Along with cobalt being HER active, we have also uncovered its activity for ORR in acidic media (O2 saturated 0.1 M HClO4). Furthermore, the rate of cobalt dissolution was different in O2 versus N2 saturated electrolyte, where it was observed that cobalt dissolution initially occurs faster (~3x more dissolution) in the presence of O2. Altogether, this work showcases how time-resolved techniques such as ICP-MS and EC-MS can be combined to unravel material degradation mechanisms, with cobalt as a case study. This experimental platform has high potential to accelerate current understandings of material degradation, paving the way for new avenues to design and develop more robust and affordable materials and devices.
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