Decrease In Thermal Conductivity Research Articles

Enhancing Thermoelectric Performance of n-Type Bi2Te2.7Se0.3 through Incorporation of Amorphous Si3N4 Nanoparticles.

Bi2Te3-based thermoelectric (TE) materials are the state-of-the-art compounds for commercial applications near room temperature. Nevertheless, the application of the n-type Bi2Te2.7Se0.3 (BTS) is restricted by the comparatively low figure of merit (ZT) and intrinsic embrittlement. Here, we show that through dispersion of amorphous Si3N4 (a-Si3N4) nanoparticles both 14% increase in power factor (at 300 K) and 48% decrease in lattice thermal conductivity are simultaneously realized. The increased power factor comes from enhanced thermopower and reduced electrical resistivity while the reduced lattice thermal conductivity originates mainly from scattering of middle- and low-frequency phonons at the incorporated a-Si3N4 nanoparticles. As a result, a large ZTmax = 1.19 (at 373 K) and an average ZTave ∼ 1.12 (300-473 K) with better mechanical properties are achieved for the BTS/0.25 wt % Si3N4 sample. Present results demonstrate that the incorporation of a-Si3N4 is a promising way to improve TE performance.

An Ab Initio Investigation of Ultra‐Low Thermal Conductivity in Organically Functionalized TaS2${\rm TaS}_2$

AbstractAn ab initio characterization of the impact of tert‐Butyl isocyanate () functionalization on lattice thermal conductivity is presented. Such a system has been previously synthetized and experimentally charachterized, showing that the incorporation of covalently bonded on bulk leads to a dramatic in‐plane lattice thermal conductivity decrease by more than two orders of magnitudes. To elucidate these experimental findings, detailed calculations of the phonon dispersion relations and scattering rates in are performed. The analysis is addressed to discern the impact of inter‐layer covalently bonded molecules on these phonon properties, providing insights into the underlying mechanisms of the observed thermal conductivity decrease. Present calculations provide evidence that the observed lattice thermal conductivity reduction is attributed to two effects: the increase of inter‐layer separation and the presence of low‐frequency molecular optical modes. The first inhibits specific Van der Waals quasi‐acoustic inter‐layer vibrational modes contributing as much as in bulk . The second effect dramatically decreases the phonon group velocities as a consequence of phonon‐crossing phenomena among low‐frequency molecular modes and acoustic modes, eventually leading to a strong reduction of all phonon lifetimes.

Enhancing thermoelectric performance of solution-processed polycrystalline SnSe with PbSe nanocrystals

There is a growing interest in cost-effective polycrystalline SnSe-based thermoelectric (TE) materials, which are able to replace the high performance but mechanically fragile and costly single-crystalline SnSe. In this study, we present a low-temperature solution-based approach to produce SnSe-PbSe nanocomposites with outstanding TE performance. Our method involves combining surfactant-free SnSe particles with oleate-capped PbSe nanocrystals in specific ratios, followed by thermal annealing and consolidation using spark plasma sintering. These nanocomposites are characterized by distinct compositional and structural properties that significantly impact their transport properties. In particular, the addition of oleate-capped PbSe nanocrystals results in: i) a reduction in the electrostatically adsorbed Na at the surface of the SnSe particles; ii) a reduction of Sn vacancies due to alloying with Pb; iii) an increase in grain boundary density; and iv) the formation of PbSnSe secondary phases. Notably, the SnSe-2.5 %PbSe nanocomposites demonstrate a 30 % decrease in thermal conductivity compared to that of the SnSe matrix. This reduction contributes to a maximum figure of merit (zT) of 1.75 at 788 K with a high average zT value of ca. 1.2 in the medium temperature range of 573–773 K. These values represent one of the highest reported in polycrystalline SnSe materials, showcasing the potential of our fabricated SnSe-PbSe nanocomposites for cost-effective TE applications.

Analyzing recycled waste-infused mortars: Preparation and Examination of thermal, mechanical, and chemical characteristics

In response to the urgent need for innovative and sustainable solutions in the construction industry, this study provides an in-depth investigation and experimental evaluation of the thermal, mechanical, and chemical properties associated with the incorporation of three different categories of waste into mortar. These categories include expanded polystyrene waste (EPSW), expanded perlite waste (EPW), human hair waste (HHW), textile fiber (TFW), and paraffin waste (PW). Various samples were prepared by adding different proportions of these waste materials as sand substitutes in cement mortar. To enable a thorough assessment of the material properties, a comprehensive series of tests were carried out, including measurements of thermal conductivity, flexural strength, compressive strength, chemical composition and crystalline structures. The results revealed that, for a replacement level of 50%, there was a decrease in thermal conductivity by 28%, 55%, 44% and 67% for EPSW, EPW, TFW, HHW and PW mortars, respectively, which resulted in a decrease in compressive strength by 75%, 71%, 50%, 79% and 81%, respectively. Furthermore, the chemical characterization showed that the chemical composition of the mortar remained consistent, even when a substantial proportion of waste materials was introduced. The study emphases the sustainable construction key role in reducing building life cycle emissions.

Comparing mechanism response and thermal conductivity of Ti3C2 and Ti3C2O2

This study uses molecular dynamics to investigate the effect of various temperatures and sample sizes on the mechanical mechanism and thermal conductivity of Ti3C2 and Ti3C2O2 Mxenes. The size of the Mxenes decides the severity of the crack and the von Mises stress clustering. The elastic phase trend of Ti3C2 materials in different sizes follows Hooke’s law, while the complex elastic trend is for the Ti3C2O2 models. The material toughness of Ti3C2 is relatively high, and the material’s response to the force is relatively stable and linear during the process of being subjected to pressure. The Ti3C2O2 Mxene presents a low toughness, low stability, and easier breakage during stress due to the complex structure and the formation of anatase and rutile TiO2 phases. The thermal conductivity decreases when the temperature increases or the material sizes decrease for both materials. Notably, Ti3C2 shows superior thermal conductivity in comparison to the Ti3C2O2 Mxene.

Disodium hydrogen phosphate dodecahydrate/fumed silica composites with high latent heat and suitable phase change temperature for use in building roof

Introducing phase change materials (PCM) with suitable phase change temperature and large latent heat into the application of building roofs is conducive to building energy efficiency, which can reduce indoor temperature fluctuation and improve thermal comfort. In this paper, the optimized disodium hydrogen phosphate dodecahydrate (DHPD) was combined with fumed silica (FS) to prepare a new type of DHPD/FS composites, with a phase change temperature of 41.5 °C, a latent heat of change of 103.46 J/g, and an optimal content of 22.5 % of FS. The leakage experiments proved that there was no leakage of the PCM at this ratio, and after 200 cycles of thermal cycling, the phase change temperature of DHPD/FS composites basically remains unchanged, with good thermal reliability, but the addition of FS will make the material decrease in thermal conductivity, and the thermal conductivity is reduced to 0.19 W·m−1·K−1. Furthermore, the study investigated the application of the encapsulated DHPD/FS composites as a phase change board on the roof. The results indicated that the inclusion of the phase change board improved indoor thermal comfort and demonstrated good thermal performance. When the phase change board was positioned in the top layer, the enhancement of thermal comfort was most optimal.

Rational design of high‐performance epoxy/expandable microsphere foam with outstanding mechanical, thermal, and dielectric properties

AbstractPrevious studies on epoxy foams were subjected to the specific property, and improvements in thermal insulation or dielectric property were usually accompanied by the sacrifice of mechanical strength or thermal stability. The current research reported a high‐performance epoxy foam by the pre‐curing process using E‐51/DDS and expandable microsphere (EMP) as polymer matrix and physical blowing agent, respectively. The effect of EMP loading on the structure & property of epoxy foam was reported. The mean diameter of E‐51/EMP foam was in the range of 19–21 μm. The compression property of E‐51/EMP foam was fit for the power‐law model and its integrity was well maintained during compressive test. Compared with bulky epoxy, a significant decrease of thermal conductivity of 62.93% was observed in 10 wt% EMP‐filled epoxy foam. E‐51/EMP foam showed superior thermal stabilities, with a T5% of over 300°C. The dielectric constant was decreased by 54.5% from 4.92 in bulky epoxy to 2.24 in E‐51/EMP foam (10 wt% EMP). Notably, there was a percolation phenomenon of EMP (6 wt%) regarding on the structure & property of E‐51/EMP foam. This study provides lightweight, robust, high‐temperature‐resistant, and low‐dielectric‐constant epoxy foams with the wide application prospects in buoyant, electronic packaging, and energy‐saving industries.

Vacancies tailoring lattice anharmonicity of Zintl-type thermoelectrics

While phonon anharmonicity affects lattice thermal conductivity intrinsically and is difficult to be modified, controllable lattice defects routinely function only by scattering phonons extrinsically. Here, through a comprehensive study of crystal structure and lattice dynamics of Zintl-type Sr(Cu,Ag,Zn)Sb thermoelectric compounds using neutron scattering techniques and theoretical simulations, we show that the role of vacancies in suppressing lattice thermal conductivity could extend beyond defect scattering. The vacancies in Sr2ZnSb2 significantly enhance lattice anharmonicity, causing a giant softening and broadening of the entire phonon spectrum and, together with defect scattering, leading to a ~ 86% decrease in the maximum lattice thermal conductivity compared to SrCuSb. We show that this huge lattice change arises from charge density reconstruction, which undermines both interlayer and intralayer atomic bonding strength in the hierarchical structure. These microscopic insights demonstrate a promise of artificially tailoring phonon anharmonicity through lattice defect engineering to manipulate lattice thermal conductivity in the design of energy conversion materials.

Interply hybridization of hollow glass fiber reinforced vascular composites

AbstractThe use of hybrid reinforcement in polymer composites has been getting attention due to its potential for weight and cost reduction while achieving improved design flexibility for mechanical and thermal properties. In this study, an interply hybridization of epoxy laminates was performed using layers of solid and hollow glass fibers. The structural and thermal performance of the resulting hybrid vascular composites was investigated. All composite parts were manufactured using vacuum‐assisted resin transfer molding (VARTM), following an interply hybridization plan for the stacking sequence of hollow and solid fiber layers. An expected decrease in flexural properties and thermal conductivity was observed for the laminates with completely hollow fibers. On the other hand, hybridization had a positive effect on the laminate properties. It was shown that hybrid vascular composites could be manufactured without a significant reduction in mechanical and thermal performance by a judicious hybridization plan. The optimum hybridization of the laminate achieved a 3.1% increase in the specific flexural strength and a 5.3% decrease in thermal conductivity while containing a vascular network that can be used for active thermal control.Highlights A vascular interply composite structure consisting of hollow and solid fibers was manufactured and characterized for the first time. The I4 composite, vascularized through the middle layers of the laminate, has almost as much flexural strength as solid composite and much more specific flexural strength. The thermal conductivity of the I4 composite is almost as much as that of the solid composite. Functional composites for thermal management and smart applications can be manufactured using hollow fibers without sacrificing flexural strength and thermal conductivity with interply vascularization.

Fabrication of thermoelectric Bi2Te2·5Se0.5 with adjustable porosity

Porous structures have attracted considerable interest for their impact on the transport and mechanical characteristics of materials. The fabrication of porous materials, however, often involves intricate preprocessing steps and typically lacks the ability to tailor porosity with ease. In the present study, we present a straightforward method to prepare porous Bi2Te2·5Se0.5 samples by employing low-pressure spark plasma sintering, with the porosity regulated by preset mass density using a modified graphite mold. This approach resulted in a substantial decrease in thermal conductivity, attributed to the introduction of pores that reduce mass density and disrupt phonon transmission. An accompanying decrease in electrical conductivity was also noted, arising from reduced carrier concentration and mobility. Despite these variations, all porous samples maintained similar levels of thermoelectric performance, with a peak zT of ca. 0.9 at 373 K. The average zT within the temperature range of 298–500 K remained slightly above 0.8 for all samples. Furthermore, the porous samples exhibited greatly enhanced mechanical properties. This work demonstrates a versatile and adaptable method to produce porous materials with controllable porosity, potentially applicable to other porous thermoelectric systems.

Preparing gypsum-based self-levelling energy storage mortar via fly ash cenospheres/paraffin used for floor radiant heating

In the underlayment of a floor radiant heating system (FRHS), using gypsum-based self-levelling mortar (GSM) with high fluidity and early strength properties could save labor force and material costs. Combining phase change materials (PCMs) with FRHS is a promising way to improve energy efficiency and provide a comfortable thermal environment. This paper investigates the feasibility of preparing gypsum-based self-levelling energy storage mortar (GSEM) by incorporating fly ash cenospheres/paraffin (FACP) into GSM. The selection of fly ash cenospheres (FAC) particle size, the pre-treatment of FACP, the additional amount of FACP, and the thermal performance of FRHS containing GSEM are investigated. Results show that the selection of FAC should consider the influence of strength, fluidity, thermal property, and possible economic and environmental impacts. FAC 2 with a particle size (D50) of 110.5 µm is considered to be a suitable choice. FACP pre-treated with 52.5 cement could decrease paraffin leakage and increase the mechanical strength and fluidity of GSEM. With the sand replacement ratio (Vf) increase, the mechanical strength of GSEM first increases and then decreases. When the Vf is 100%, the compressive strength and flexural strength of GSEM are 18.8 MPa and 4.3Mpa; the thermal conductivity decreases by about 15.8% and the specific heat capacity increases by about 53.5%. For FRHS, the matching between the supply water temperature and the plate thickness should be considered in the design. Compared with the GSM plate, the GSEM plate could reduce about 2.4℃ temperature fluctuation, and the time at a comfortable temperature is extended by 60.8%. This finding indicates that the prepared GSEM could be applied to FRHS and has good potential to provide a comfortable thermal environment for buildings.

Investigation of thermoelectric properties of nanocrystalline copper chalcogenides

Modern research efforts are aimed at developing fuel cells characterized by high efficiency, low cost and environmental friendliness, which largely depend on the properties of the corresponding catalyst materials ― the most important components of the fuel cell. Catalysts based on metal chalcogenides, predominantly S based, have activity in accelerating the oxygen reduction reaction comparable to the activity of Pt in H2SO4. The work uses the technique of compacting powder materials and obtained volumetric samples. Nanodisperse powder fractions with an average particle size of (50–100) nm were obtained. The values of the thermo-emf coefficient (about 0.08 mV/K) were obtained for the studied alloy with low defects in the cation sublattice of the Сu2S0.5Te0.5 type. It was found that a decrease in grain size leads to a significant decrease in electronic conductivity for all studied samples. The paper presents the results of a study of the thermoelectric properties of the Cu2S0.5Te0.5 triple alloy. For the studied composition, a decrease in thermal conductivity by (25‒30)% and a slight increase in the thermal emf coefficient compared with large–crystal samples were obtained. Low thermal conductivity was found in the range (0.3–1.1) W m-1 K-1 with a conductivity above 1000 ohms-1cm-1. For the studied sample Cu2S0.5Te0.5 ― thermoelectric efficiency (ZT = 0.25) at 400 °C, which allows us to hope for the possibility of improving the characteristics of samples of this composition to acceptable values for practical thermoelectric devices by selecting the optimal alloying.

Zinc Doping Induces Enhanced Thermoelectric Performance of Solvothermal SnTe.

The creation of hierarchical nanostructures can effectively strengthen phonon scattering to reduce lattice thermal conductivity for improving thermoelectric properties in inorganic solids. Here, we use Zn doping to induce a remarkable reduction in the lattice thermal conductivity in SnTe, approaching the theoretical minimum limit. Microstructure analysis reveals that ZnTe nanoprecipitates can embed within SnTe grains beyond the solubility limit of Zn in the Zn alloyed SnTe. These nanoprecipitates result in a substantial decrease of the lattice thermal conductivity in SnTe, leading to an ultralow lattice thermal conductivity of 0.50 W m-1 K-1 at 773 K and a peak ZT of ~0.48 at 773 K, marking an approximately 45 % enhancement compared to pristine SnTe. This study underscores the effectiveness of incorporating ZnTe nanoprecipitates in boosting the thermoelectric performance of SnTe-based materials.

Thermal conductivity and structural behavior of confined H2 from molecular dynamics simulation

In this work, we perform equilibrium molecular dynamics simulation to study the thermal conductivity of hydrogen molecules (H2) under extreme confinement within graphene nanochannel. We analyze the structural behavior of H2 molecules inside the nanochannel and also examine the effect of nanochannel height, the number of H2 molecules, and temperature of the system on the thermal conductivity. Our results reveal that H2 molecules exhibit a strong propensity for absorption onto the nanochannel wall, consequently forming a dense packed layer in close to the wall. This phenomenon significantly impacts the thermal conductivity of the confined system. We made a significant discovery, revealing a strong correlation between the mass density near the nanochannel wall and the thermal conductivity. This finding highlights the crucial role played by the density near the wall in determining the thermal conductivity behavior. Surprisingly, the average thermal conductivity for nanochannels with a height (h) less than 27 Å exhibited an astonishing increase of over 12 times when compared to the bulk. Moreover, we observe that increasing the nanochannel height, while the number of H2 molecules fixed, leads to a notable decrease in thermal conductivity. Furthermore, we investigate the influence of temperature on thermal conductivity. Our simulations demonstrate that higher temperature enhance the thermal conductivity due to increased phonon activity and energy states, facilitating more efficient heat transfer and higher thermal conductivity. To gain deeper insights into the factors affecting thermal conductivity, we explored the phonon density of states. Studying the behavior of hydrogen in confined environments can offer valuable insights into its transport properties and its potential for industrial applications.

Development of High-Performance Coconut Oil-Based Rigid Polyurethane-Urea Foam: A Novel Sequential Amidation and Prepolymerization Process.

The utilization of coconut diethanolamide (p-CDEA) as a substitute polyol for petroleum-based polyol in fully biobased rigid polyurethane-urea foam (RPUAF) faces challenges due to its short chain and limited cross-linking capability. This leads to compromised cell wall resistance during foam expansion, resulting in significant ruptured cells and adverse effects on mechanical and thermal properties. To address this, a novel sequential amidation-prepolymerization route was employed on coconut oil, yielding a hydroxyl-terminated poly(urethane-urea) prepolymer polyol (COPUAP). Compared to p-CDEA, COPUAP exhibited a decreased hydroxyl value (496.3-473.2 mg KOH/g), an increase in amine value (13.464-24.561 mg KOH/g), and an increase in viscosity (472.4-755.8 mPa·s), indicating enhanced functionality of 34.3 mgKOH/g and chain lengthening. Further, COPUAP was utilized as the sole B-side polyol in the production of RPUAF (PU-COPUAP). The improved functionality of COPUAP and its improved cross-linking capability during foaming have significantly improved cell morphology, resulting in a remarkable 4.7-fold increase in compressive strength (132-628 kPa), a 3.5-fold increase in flexural strength (232-828 kPa), and improved insulation properties with a notable decrease in thermal conductivity (48.02-34.52 mW/m·K) compared to PU-CDEA in the literature. Additionally, PU-COPUAP exhibited a 16.5% increase in the water contact angle (114.93° to 133.87°), attributing to the formation of hydrophobic biuret segments and a tightly packed, highly cross-linked structure inhibiting water penetration. This innovative approach sets a new benchmark for fully biobased rigid foam production, delivering high load-bearing capacity, exceptional insulation, and significantly improved hydrophobicity.

Ag, Pb co-doped SnSe high performance thermoelectric materials

SnSe, as a novel thermoelectric material, has ultrahigh thermoelectric properties in its single crystals, while the thermoelectric properties of polycrystals need to be further improved. Introducing atomic disorder to increase the lattice anharmonicity of the material is a typical strategy to reduce the lattice thermal conductivity and enhance the thermoelectric properties. Ag and Pb co-doping increased the effective carrier mass of the samples, and the resultant strong phonon scattering leads to a drastic decrease of the lattice thermal conductivity over the whole temperature range, and at the same time, optimizes the energy-band structure of SnSe, which finally significantly increases the Seebeck coefficient of SnSe. However, the electrical properties of SnSe deteriorate due to Pb elemental doping, so we introduce Ag atoms with higher intrinsic conductivity to increase its conductivity. At 800 K, the electrical conductivity of the Sn0.82Ag0.08Pb0.1Se sample is about twice as much as that of the undoped SnSe, and the thermal conductivity is 0.28 W mK−1. The ZT value of Sn0.82Ag0.08Pb0.1Se sample peaked at ∼1.33 at 800 K compared to only ∼0.48 for undoped SnSe. The ZT ave value of Sn0.82Ag0.08Pb0.1Se sample in the temperature range of 300–500 K was ∼0.36 compared to only ∼0.083 for undoped SnSe samples.

Thermal Conductivity of a Fluid-Filled Nanoporous Material: Underlying Molecular Mechanisms and the Rattle Effect.

Nanoporous materials are central to the energy and environmental crisis, with key applications in adsorption, separation, and catalysis. While confinement and surface effects on fluids severely confined in their porosity are well documented, the thermal behavior of nanoporous solids subjected to fluid adsorption remains puzzling in many aspects. With striking phenomena such as the so-called rattle effect, through which fluid/solid collisions decrease the overall thermal conductivity, the solid thermal conductivity and, more generally, heat transfer and dispersion in these complex systems challenge classical approaches (e.g., mixing rules including effective medium approaches fail to capture such effects as shown here). In particular, a robust molecular framework to describe the crossover between the decrease in thermal conductivity through the rattle effect in very narrow pores and the increase in thermal conductivity when replacing vacuum with a fluid phase in larger pores is still missing. Here, using a prototypical model of fluid-filled nanoporous materials (a Lennard-Jones phase confined in an all-silica zeolite), we perform a molecular simulation study to shed light on the parameters that govern the rattle effect in nanoporous solids. First, by varying the fluid/fluid, fluid/solid, and solid/solid interaction strengths as well as the fluid number density and mass density, we unravel the ingredients that lead to the essential coupling between fluid adsorption and phonon transport. Second, despite this complex interplay, inspired by pioneering molecular approaches on the rattle effect, we show that all data obey a simple statistical physics model that relies on the change in the speed of sound due to the fluid adsorbed density and the decrease in phonon lifetime due to scattering by fluid molecules. This framework, which provides a simple formalism to rationalize the thermal behavior of this class of solid/fluid composites, points to a decrease in thermal conductivity upon fluid confinement (up to 30% in some cases). Such an effect paves the way for the design of novel applications involving fluids in interaction with nanoporous materials.

The Effect of Graphite Flake Volume Fraction on the Thermophysical Proper Ties of Graphite Flake/Aluminum Composites

A vacuum hot‐press sintering process is utilized to manufacture graphite flake/aluminum composites, and the influence of graphite flake volume fraction on the microscopic structure, hardness, thermal conductivity (TC), and coefficient of thermal expansion (CTE) of the composites is investigated. The results indicate that the graphite flakes are neatly aligned along the in‐plane direction in the composites and exhibit a strong bond with the aluminum matrix interface. The in‐plane TC of the composite significantly increases with the addition of graphite flakes, whereas hardness, through‐plane TC, and CTE decrease. As the volume fraction of graphite flakes in the composites increases from 15% to 60%, in‐plane TC improves from 278.8 to 353.8 W m−1 K−1, through‐plane TC decreases from 164.4 to 33.2 W m−1 K−1, and the CTE decreases to 13.7 × 10−6 K−1, achieving high thermal conductivity and a low CTE.

Rare-earth high-entropy magnetoplumbite structure hexaluminates (La1/5Nd1/5Sm1/5Eu1/5Gd1/5)MAl11O19 (M = Mg, Zn) for thermal barrier coating applications with enhanced mechanical and thermal properties

By applying the high-entropy strategy, one can develop stable mixed oxide by populating a single sublattice with many distinct cations. Two kinds of rare-earth high-entropy hexaaluminates (La1/5Nd1/5Sm1/5Eu1/5Gd1/5)MAl11O19 (M = Mg and Zn) were successfully synthesized, and their mechanical and thermal properties were analyzed. We highlight that the Zn-containing sample displays a significant increase in fracture toughness (2.48 MPa m1/2) and a decrease in thermal conductivity (1500 °C, 1.2 W m−1 K−1) as compared to the Mg-containing sample. The diffusion of fine grains in platelet-like grains observed only in the Zn-containing sample is considered to be responsible for its outstanding mechanical properties. This work demonstrates the excellent thermal-mechanical properties of the Zn-containing sample and indicates the promising use of high-entropy hexaaluminate in the aerospace field acting as thermal barrier coating materials.

Production of a double cermet coating to treatment of the turbine blades

Turbine blades commonly encounter external defects, such as cracks and high porosity, while in operation. To mitigate these challenges, the method of thermal spraying by flame is utilized for the application of cermet materials, which comprise both metal and ceramics, onto the blades. This process involved incorporating manganese (Mn) into a chromium oxide (Cr2O3) base in varying proportions (3,6,9,12,15)%. Before this, the two blends underwent multiple preparatory stages, such as being combined in a micro-mill for two hours and subsequently dried at 80 °C for thirty minutes to eliminate any moisture in the lab. The coating bases were prepared from an out-of-service turbine bit and shaped into squares with a side length of 1 cm. The bases were then roughened and indented using a paint gun. The resulting models were sintered at a temperature of 1000 °C for two hours. A number of structural and physical tests were carried out for the painted models before and after thermal sintering. Scanning electron microscope tests revealed crystalline regularity and lattice consistency of the outer surface especially at 15%Mn. The observed results of actual density indicated a gradual increase in density with successive additions of manganese. However, there was a consistent decrease in real porosity and water absorption, resulting in lower values at 15%. The hardness and adhesion strength exhibited significant improvements, increasing by approximately 15%. Conversely, the addition of the stiffener led to a continuous decrease in thermal conductivity. Consequently, it was concluded that the ideal coating settings for achieving favorable results were a coating distance of 16cm, a coating angle of 90°, and thermal sintering at 1000 °C.