A 6061 Al alloy build consisting of 3 additive layers was successfully fabricated using a sheet-based friction stir additive manufacturing process. The study focused on analyzing the microstructure and texture characteristics in the central regions of each layer and the thermal mechanical affected zones (TMAZs) beneath the stir zones (SZs). Mechanical properties of the final multilayered build were also analyzed. The results revealed that, following plastic deformations and thermal cycles, the equiaxed grains formed in the central region of layer 2 were the finest (∼7.9 μm) among the three layers, attributed to the highest degree of recrystallization. Additionally, the average grain size of the TMAZs further decreased to ∼4.0 μm due to lower frictional heat generated by the tool pin. Furthermore, the geometrically necessary dislocation densities of the TMAZs showed a slight increase compared to those of the central regions. In terms of textures, shear and deformation textures were predominant in the central regions, while shear texture dominated the TMAZs. The primary precipitates found at the center of the SZs included β, β′, Q′, Al8Fe2Si and (Fe,Mn,Cr)3SiAl12. Besides, the yield strength and ultimate tensile strength of the build drop significantly to 119.7 MPa and 204.6 MPa, respectively. Moreover, a non-monotonic decrease in hardness as the increase of distance from the top of build could be found, due to the existence of numerous grains with soft orientations and the intense dissolution and coarsening of β” and β’ phases.