Damage Evolution Characteristics Research Articles

25 years field test history and fatigue damage analysis for a scrapped ladle crane

Fatigue performances of ladle cranes will gradually decrease with the increase of service years. The service history and the fatigue damage of a scrapped ladle crane were investigated and analyzed in this paper. The test history of the ladle crane was collected and concluded, and the statistical parameters of lifting capacity and the crack condition during service were determined. The last comprehensive field test before scrapping the ladle crane was introduced in detail and the damage evolution was analyzed. The geometry measurement showed that the main girders’ stiffness had changed obviously. The stress test of the crack-prone positions of the metal structure revealed their remaining bearing capacity and the damage evolution characteristics. Further analysis proved that the static stiffness of the main girder has a closer relationship with damage deterioration. Some material property inspections were carried out for samples cut from the scrapped crane’s main girder, which were of the load-carrying part and the non-load-carrying part respectively. Results showed that the elastic modulus and hardness of the materials decreased evidently after service, while other mechanical properties did not change significantly. This study will provide useful references for further understanding of the fatigue characteristics and evolution behaviors of ladle cranes.

Damage evolution and acoustic emission characteristics of hard rock under high temperature thermal cycles

Damage evolution and acoustic emission characteristics of hard rock under high temperature thermal cycles

Damage evolution and acoustic emission characteristics of sandstone under different true triaxial cyclic loading and unloading modes

In the process of deep coal mining, the cyclic mining disturbance behavior produces significant cyclic loading and unloading effects, to ensure safe production in the mining area, it is necessary to study the damage characteristics and acoustic emission characteristics of the rock body under different cyclic loading and unloading effects. This study developed a TAWZ-5000/3000 rock true triaxial (disturbance) test system and used it to carry out true triaxial cyclic loading and unloading tests in different modes, with acoustic emission (AE) monitoring of the deformation and damage processes. The test results proved that a large number of cycles weakens the rock’s ability to control deformation, and this weakening ability is also related to the types of cyclic loading and unloading modes. The hysteresis loop characteristics and mechanical parameters show obvious path dependence. Based on the damage equivalence method, it is found that the absolute damage parameter increases with the increase of the number of cycles in the same mode, and the accumulation rate of the cumulative damage parameter is faster; the cumulative damage parameter in the equal amplitude cyclic loading and unloading (EAC) mode is always higher than that in the other two modes. The normalized AE ring count rate in the rock samples under cyclic loading and unloading has a significant relationship with the damage percentage, and the crack extension scale function (b-value) shows the “steady increase – strong fluctuation − significant decline” trend. By analyzing the AE characteristic parameters, namely rise time/amplitude (RA) and ringing count/duration (AF), it is found that the sandstones in EAC, graded cyclic loading and unloading (GC), and stepped cyclic loading and unloading (SC) modes are mainly damaged by tension-shear and shear, respectively. By analyzing the values of the acoustic emission parameters RA-AF, it is found that the sandstone is mainly damaged by tensile shear, tensile tension, and shear under EAC, GC, and SC modes, respectively, corresponding to the rock samples’ damage patterns. The study results have important guiding significance for preventing and controlling disasters in deep mines.

A Study on the Damage Evolution Law of Layered Rocks Based on Ultrasonic Waves Considering Initial Damage

The damage evolution process of layered rock is influenced by its fine structure, lamination direction, and confining pressure, exhibiting significant anisotropic characteristics. This study focuses on shale as the research object, employing indoor tests and theoretical analysis to define damage variables and initial damage based on ultrasonic wave velocity. This research investigates the damage evolution law of layered rock under varying confining pressures and dip angles. The findings reveal that damage variables defined using transverse wave velocity effectively reflect the damage evolution process. Additionally, confining pressure significantly affects damage evolution, with increasing pressure causing a rightward shift in the damage variable–strain curve and an increase in initial damage. The slab inclination angle also influences damage evolution; samples with 45° and 60° inclinations are more susceptible to damage, with initial damage showing a trend of increasing and then decreasing. To accurately describe the relationship between damage variables and strain during the loading process, this paper establishes a segmented damage evolution equation characterized by wave velocity. Initially, an inverse proportional function is employed to characterize the strain before crack closure. Subsequently, a logistic function represents the curve from crack strain to peak strain. This combined approach provides a comprehensive depiction of the damage evolution. This study underscores the importance of considering confining pressure and laminar inclination in the analysis of rock stability and integrity. These results provide critical insights into the damage evolution characteristics of layered rocks, offering valuable references for engineering safety assessments.

Determination of the Gurson-Tvergaard-Needleman damage model parameters for simulating small punch tests of heat-resistant alloys

The small punch (SP) test is utilized to assess the mechanical characteristics and damage progression of heat-resistant alloys. The inverse finite element analysis method incorporating SP tests is a parameter identification method based on adjusting the accuracy of the simulated load-displacement curves. In this paper, the elastoplastic parameters of the Hollomon model and the damage parameters of the Gurson-Tvergaard-Needleman (GTN) model are determined based on the undamaged and damaged stages of the load-displacement curves, respectively. The whole stress-strain curves of the tested materials are then built using the results of finite element simulations of the tensile specimens of ZG15Cr2Mo1, P91, 316H, and Hastelloy X at room and elevated temperatures. Comparison with uniaxial tensile tests indicates that the simulated stress-strain curves closely resemble the experimental data from the tensile testing. In addition, the simulated damage evolution characteristics of the SP specimens are consistent with the mechanical model based on the actual deformation behavior. It is possible to comprehend the damage evolution process by analyzing the SP specimens’ stress and strain change characteristics.

Effects of freeze-thaw cycles on fatigue performance of asphalt mixture and a fatigue-freeze-thaw damage evolution model

To study the effect of freeze-thaw (FT) cycles on the fatigue performance of composite crumb rubber modified asphalt mixtures (CCRMA), a semicircular bending fatigue test based on the digital image correlation technique (DIC) was used to measure the fatigue life (Nf) of CCRMA and SBS modified asphalt mixtures (SBSMA) and the horizontal strain (Exx) of the DIC deformation field under repeated loading. The variation laws of Nf, Exx and the damage factor (D) defined based on Exx were analyzed under FT cycle conditions. In addition, considering the important influence of FT cycles on the Nf and damage evolution characteristics of asphalt mixtures, based on the classical Chaboche damage evolution model, the influence of FT cycle was considered, a fatigue-freeze-thaw damage evolution model that reflects the effects of FT cycling variables and stress levels on asphalt mixtures was constructed. The results indicate that the Exx peak of asphalt mixture shifts forward with increasing FT cycle number. After 20 FT cycles, the Nf of CCRMA decreased by 73.4 %, 62.1 %, and 75.1 %, while that of SBSMA decreased by 76.5 %, 58.6 %, and 74.6 % at stress ratios of 0.2, 0.3, and 0.4, respectively. The fatigue-freeze-thaw damage evolution model predictions were in agreement with experimental results, with the goodness of fit (R2) of all Nf prediction models being greater than 0.9. With the exception of a few outliers, the relative error between the measured and predicted Nf for the two asphalt mixtures was within 15 %. This indicates that the model can effectively predict the Nf and damage evolution laws of asphalt mixtures at different stress levels after an arbitrary number of FT cycles. The related research results provide a theoretical basis for predicting the Nf of new roads in cold regions under FT cycles.

Damage Evolution and Fractal Characteristics of Lignite During Uniaxial Compression Using Nuclear Magnetic Resonance

Damage Evolution and Fractal Characteristics of Lignite During Uniaxial Compression Using Nuclear Magnetic Resonance

Damage analysis of solid propellants with default defects based on macro-microscopic approach

Solid Rocket Motors (SRMs) rely on solid propellants, directly impacting the energy capacity of launch vehicles. High energy density material (HEDM) propellant exhibits superior energy density owing to the incorporation of a substantial quantity of energetic particles. However, the elevated particle fill ratio makes the formation of pores more prevalent during the manufacturing process of propellants. These pores, representing default defects, are indispensable factors in the investigation of mechanical properties of propellants. This study investigated default defects effects on HEDM propellants, analyzing both microscopic and macroscopic perspectives. Utilizing micro-CT imaging, the microstructure and default defects were characterized. Subsequently, using the cohesive zone model (CZM), microscopic damage evolution was depicted with the representative volume element (RVE) model, allowing in-depth analysis. Furthermore, a damage constitutive model, based on microscopic damage, was developed, with its softening function calibrated using microscopic damage evolution characteristics. Implemented into ABAQUS via user-defined material subroutine (UMAT), this model enabled the prediction of the mechanical response of HEDM propellants with different defects. The results demonstrate that the developed model accurately predicts the mechanical responses of HEDM propellants with different defects, showcasing the potential of macro-microscopic approaches in analyzing propellants with default defects.

Dynamic damage evolution and energy characteristics of high arch dams under the action of near-field pulsed ground motions

To investigate the impact of near-field pulse ground motions on the dynamic damage evolution of concrete arch dams, in this study, a near-field pulse ground motion construction method based on the decomposition-superposition method is proposed. Focusing on a high arch dam in China, a comprehensive damage model encompassing both the dam body and foundation was established. Through nonlinear dynamic response analysis, the study explores the influence of pulse parameters in near-field ground motions on the seismic response of the high arch dam. The results demonstrate that as the pulse velocity of near-field earthquakes increases, the damage zones in both the dam body and foundation gradually expand. Specifically, the overall damage and plastic energy dissipation of the dam increase by 1.39 and 1.96 times, respectively, as the ratio of PGV to PGA of the seismic wave shifts from 0.07 s to 0.20 s. When the pulse frequency approaches the fundamental frequency of the dam, the impact on dam damage intensifies. In the nonlinear seismic response analysis of the arch dam project in this study, as the number of pulse waves n ≥ 4, the increase in the number of pulse waves demonstrates a more conspicuous impact on the dam's structural damage. Compared to the dam body, the foundation is more significantly influenced by variations in near-field ground motion pulse parameters, so it is necessary to pay more attention to the damage of the dam foundation for the high arch dam structure in the near-fault region.

Damage evolution and fracture characteristics of coal rock impacted by self‐excited pulse water jet under different stress loading conditions

AbstractIn this paper, based on smoothed‐particle hydrodynamics‐finite element method, numerical models of plunger squeezing water at a sinusoidal velocity were established to simulate self‐excited pulse water jet (SEPWJ). RHT constitutive model was adopted to describe the damage and failure of coal rock impacted by water jet. The morphological evolutions of broken pits and timeliness of rock‐breaking efficiency of SEPWJ and continuous water jet (CWJ) under the conditions with and without stress loadings were obtained and compared. The evolution laws of damage and stress inner coal rock induced by jet impact, and the failure mechanism were revealed. And the influences of different stress loading magnitudes on the fracture characteristics of coal rock were investigated. The results show that the morphologies of broken pits formed by self‐excited pulse jet undergo changes in a semi‐circular, U‐shaped, V‐shaped, and bullet shaped in sequence under the stress‐free loading condition. When applying one‐dimensional (1D) and 2D stress loadings, the shallow but wide broken pits with laminar main cracks along the stress loading direction and the inverted trapezoidal bowl broken pits are formed, respectively. With the increase of 1D stress, the depth and width of broken pits slightly decrease as a quadratic parabolic function and linearly increase, respectively. And the broken pit width and area both show an exponential slow decreasing trends with the increasing 2D stress. SEPWJ can induce higher stresses to cause the earlier occurrence of initial damage and the shorter duration of damage accumulation to coal rock than CWJ, which leads to a better rock‐breaking effect. The surface and deeper coal rock elements are broken mainly due to compressive shear stresses. The 2D stress loading delays the initial damage occurrence and prolongs the damage accumulation duration due to inhibitory effect of stress loading on jet impact.

Acoustic emission characteristics of damage evolution of multi-scale fiber reinforced rubberized concrete under uniaxial compression and tension after being subjected to high temperatures

Acoustic emission characteristics of damage evolution of multi-scale fiber reinforced rubberized concrete under uniaxial compression and tension after being subjected to high temperatures

Research on triaxial compressive mechanical properties and damage constructive model of post-thawing double-fractured quasi-sandstones with different angles

Joints and fractures lead to different failure mechanisms in rock masses under different environments. The mechanical properties and failure mechanisms of rocks with fissures are key problems in rock mass engineering. Parallel double-fracture quasi-sandstone specimens with different dip angles were prepared and subjected to triaxial compression tests after a single freeze-thaw cycle. Pore development, crack propagation, damage evolution, and failure characteristics were analysed. Combined with the strength distribution theory of microelements and the static elastic modulus theory, a damage constitutive model of double-fracture quasi-sandstone under freeze-thaw cycles and loads was established. This study explored the pore development, fracture propagation, damage evolution, and failure characteristics of fractured sandstone after thawing. The results showed that the compression wave velocity of the thawed specimens decreased, the nuclear magnetic resonance (NMR) T2 curve shifted to the right, and the frost heave force promoted the development of the internal porosity in the specimens. With an increase in the crack dip angle, peak stress, expansion stress, cohesion and internal friction angle, the specimen showed a ‘U’ shaped change trend, compression cracks, and rock bridge penetration rate after failure decreased, and mixed failure of tension and shear gradually changed into shear failure. When the dip angles were 30° and 60°, the double fractured quasi-sandstone had larger total damage and more obvious brittle failure characteristics.

Measurement of 3D joint surface morphology and estimation for shear mechanical behavior: A theoretical model and experimental investigation

The majority of rock engineering instabilities are primarily due to shear slips and failures on the joint surfaces, and the measurement of joint surface morphology is crucial for shear strength evaluation. In this study, the high-precision 3D laser scanner was first used to characterize and digitally reconstruct the surface morphology of various joints. The evaluation method of joint surface roughness was modified according to the 2D profile data and shear direction. Then, the effects of normal stress and initial joint roughness coefficient on the shear mechanical behavior were investigated by experimental method. The damage evolution characteristics and failure mechanism of the joint surface are analyzed by acoustic emission monitoring and image binarization calculations. The research results indicate that as the normal stress and initial joint roughness coefficient increase, the peak shear stress and shear displacement, residual strength, and cumulative AE counts of rock joints display an increasing trend. Based on the evolution of mechanical parameters, a new mechanical model of rock joints to predict shear strength and deformation was developed, which was validated by comparing the theoretical prediction curves with test results. A good concordance was achieved between the shear test and theoretical results, indicating that the developed model can effectively predict the shear strength and deformation of joint surfaces under different normal stress and roughness. This research results are expected to provide a valuable guidance for early warning and evaluation of geological disasters.

Damage Evolution and Fractal Characteristics of Granite under the Influence of Temperature and Loading

To study the damage characteristics and evolution law of granite under the influence of temperature and loading rate, uniaxial compression tests at different loading rates were performed for granite samples at 30 °C, 40 °C, 60 °C, and 80 °C. The damage characteristics and evolution law of granite were studied in conjunction with acoustic emission ringing, acoustic emission b values, acoustic emission signaling constellations, and fractal dimensions. The results showed the following: (1) At a low loading rate (0.005 mm/s), the peak stress of the granite increases gradually as the temperature increases. At high loading rates (0.01 mm/s and 0.02 mm/s), the peak stress of the granite first decreases, then increases as the temperature increases. The elastic modulus at different loading rates decreases first, then increases as the temperature increases. The elastic modulus of the granite is the lowest at 40 °C; (2) At the same temperature, specimens subjected to higher loading rates exhibit accelerated internal damage progression, with a precipitous decrease in the b-value occurring earlier. At a loading rate of 0.005 mm/s, the total number of acoustic emission ring-down events is at least 1.7 times greater than that at other loading rates, indicating a more complex development of internal cracks in the granite specimens. Moreover, as the temperature increases under a constant loading rate, the concentration of acoustic emission ring-downs intensifies during the unstable crack development and failure phases, accompanied by progressively larger fluctuations in the b-value; (3) Under the same temperature conditions, the acoustic emission signals in the specimens loaded at 0.005 mm/s and 0.01 mm/s propagate from one end to the other. At 0.02 mm/s, emissions appear simultaneously at both ends of the specimen and converge toward the center. The proportion of damage and energy associated with compression differs with temperature; at 30 °C and 40 °C, damage and energy are concentrated in the early phase of compression, whereas at 60 °C and 80 °C, they are more significant during the later stages; and (4) The fractal dimension of the granite specimens generally decreases, then undergoes a phase of fluctuating growth, followed by a decline. With increasing loading rates at a constant temperature, the compaction of the granite specimens decreases; the orderliness of the crack patterns gradually increases. As the temperature increases, the distribution of cracks during the compaction and failure phases becomes more orderly. During the crack initiation and development phases, the dispersion of cracks and the formation of crack networks are more pronounced. These findings provide a theoretical reference for understanding the microscale damage and failure mechanisms of granite under varying loading rates and temperatures.

Damage assessment of ring nets in flexible barriers subjected to consecutive rockfall impacts

In response to the unpredictable nature of rockfall hazards, flexible barrier systems must endure both single and consecutive impacts in practical scenarios. This study conducted a preliminary series of large-scale impact tests, focusing on the damage assessment of ring nets in flexible rockfall barriers while considering various rock shapes, sizes, and net specifications. Performance indicators, including impact force, net deflection, and energy dissipation, derived from consecutive impact tests were systematically compared with those obtained from single impact tests. The experimental findings reveal a strong correlation between damage evolution in ring nets during consecutive rockfall impacts and both impact force and energy dissipation. Despite the significant deflection observed in the flexible barrier, existing damage indices incorporating the deflection indicator proved unsuitable for evaluating damage under multiple impacts. Consequently, we propose a new damage assessment index that combines force ratio and energy ratio. This index proves highly effective in distinguishing performance degradation from failure of the ring nets as the damage accumulates. Additionally, this index has the potential to assess damage evolution and failure characteristics in practical flexible barrier systems.

Rock-like material under large diameter SHPB dynamic splitting tension: meso-damage mechanical behavior and stress wave propagation model

The mechanical behavior of splitting tensile damage and the law of stress wave propagation of rock-like materials (RLM) are of great significance to further reveal the dynamic disaster mechanism of the deep rock mass. The meso-damage mechanical behavior and stress wave propagation characteristics of RLM disks under impact splitting were studied by using a large diameter split Hopkinson pressure bar (SHPB). In terms of dynamic damage, the splitting tensile stress-compression strain curves of RLM disks obviously showed three stages of mechanical behavior evolution: initial elastic-plastic deformation, pre-peak plastic damage, and post-peak brittle fracture failure. The macro-damage of RLM disks increased with the increase of strain rate. The meso-tensile fracture was the result of both the initial meso-damage and the impact splitting meso-damage. The dynamic splitting damage variable defined based on the damage fracture energy can accurately describe the damage evolution characteristics of impact splitting on RLM disks. In the aspect of stress wave propagation, the peak value of transmission stress showed an advanced effect with the increase of incident stress wave. In the early stage (0–50 μs), the transmission stress wave ratio (σT/σI) increased with the increase of strain rate, while in the later stage (82–200 μs), the transmission stress wave ratio (σT/σI) decreased with the increase of strain rate. The stress wave propagation law in the process of impact splitting on RLM disks was clearly revealed based on the stress wave propagation model established by the one-dimensional elastic stress wave theory. Finally, the dynamic mechanical mechanism of splitting damage and fracture of RLM disks under different strain rates was discussed deeply.

Static mechanical properties and damage evolution characteristics of selected rocks in diversion tunnel under uniaxial loading

An in-depth understanding of the mechanical properties and damage and fracture mechanism of selected rocks in a diversion tunnel plays an important role in promoting the efficient construction and safety of rock blasting excavation in a diversion tunnel. To study the mechanical properties and damage evolution characteristics of selected rocks in diversion tunnels under uniaxial loading, the uniaxial compression and uniaxial splitting tests of granite and tuff were carried out. In terms of mechanical properties, the evolution characteristics of complete stress-strain curves, instantaneous modulus-strain curves, and input energy density-strain curves were analyzed. In the aspect of damage characteristics, the macroscopic and mesoscopic failure modes were analyzed and the damage fracture mechanism was revealed. Compression-shear failure mainly occurred in granite and tuff under uniaxial compression, showing the characteristics of elastic-brittle fracture failure. Both granite and tuff showed a failure mode of coexistence of “compression-shear failure zone at the loading ends” and “tension-shear failure zone in the middle” under uniaxial splitting. The compression-shear fracture of granite was relatively smooth, and the matrix and mineral particles produced fine particles due to friction in the process of shear slip. The compression-shear fracture of tuff was relatively rough and the characteristics of shear slip were not prominent enough. The fracture failure of granite and tuff was mainly caused by the common fracture of rock matrix and mineral particles. Based on the Lemaitre equivalent strain principle, the pre-peak-post-peak two-stage damage constitutive model established by Weibull statistical distribution theory can accurately describe the static stress-strain relationships of granite and tuff under uniaxial compression.

Investigation of foam concrete's mechanical properties and multi-scale damage evolution characteristics under uniaxial loading

The macroscopic mechanical behavior of foam concrete damages its mesoscopic pore structure. To study the macroscopic mechanical properties of foam concrete, a series of uniaxial compression tests were carried out. AE-DIC and SEM characterization were used to reveal the multi-dimensional damage evolution characteristics of foam concrete under load. Furthermore, the porosity response law of the foam concrete damage characteristics was analyzed using the finite element method. The results show a significant linear relationship between the residual and peak stress of foam concrete under uniaxial load (σr = kσp), and the coefficient k decreases with an increase in porosity. During uniaxial compression, tensile and shear damages were dominant on both sides of the yield point of foam concrete. The macroscopic load retention characteristics in the failure stage typically result from microscopic fracture structure reorganization and stress path optimization. The damage-dissipation energy during this period accounts for approximately 100% of absorbed energy. An increase in the porosity led to frequent adjustments in the stress path of the foam concrete, and the tensile damage tended to be significant and diffuse.

Microscopic analysis of mechanical anisotropy and damage evolution of 3D printed rock-like samples under uniaxial compressive tests

Three-dimensional printing (3DP) offers valuable insight into the characterization of natural rocks and the verification of theoretical models due to its high reproducibility and accurate replication of complex defects such as cracks and pores. In this study, 3DP gypsum samples with different printing directions were subjected to a series of uniaxial compression tests with in situ micro-computed tomography (micro-CT) scanning to quantitatively investigate their mechanical anisotropic properties and damage evolution characteristics. Based on the two-dimensional (2D) CT images obtained at different scanning steps, a novel void ratio variable was derived using the mean value and variance of CT intensity. Additionally, a constitutive model was formulated incorporating the proposed damage variable, utilizing the void ratio variable. The crack evolution and crack morphology of 3DP gypsum samples were obtained and analyzed using the 3D models reconstructed from the CT images. The results indicate that 3DP gypsum samples exhibit mechanical anisotropic characteristics similar to those found in naturally sedimentary rocks. The mechanical anisotropy is attributed to the bedding planes formed between adjacent layers and pillar-like structures along the printing direction formed by CaSO4·2H2O crystals of needle-like morphology. The mean gray intensity of the voids has a positive linear relationship with the threshold value, while the CT variance and void ratio have concave and convex relationships, respectively. The constitutive model can effectively match the stress–strain curves obtained from uniaxial compression experiments. This study provides comprehensive explanations of the failure modes and anisotropic mechanisms of 3DP gypsum samples, which is important for characterizing and understanding the failure mechanism and microstructural evolution of 3DP rocks when modeling natural rock behavior.

A novel two-scale nonlinear damage accumulation model for vibration fatigue life prediction

Vibration is the main factor causing high cycle fatigue. The macro-response stress and strain of the structure under the excitation of vibration load are generally in the elastic stage. However, fatigue failure still occurs due to long-term cyclic load, which is unexplainable by the macro-plastic accumulation method. Therefore, a two-scale nonlinear damage accumulation model is proposed for vibration fatigue based on the physical characteristics of multi-scale fatigue damage evolution. In this model, two-scale elastic-plastic constitutive equations based on the equivalent inclusion theory are built, and a two-stage damage accumulation strategy with two critical damages is designed. A resonance fatigue life prediction algorithm is established based on the proposed model, and a validation test is carried out using the cantilever beam made of GH4169 alloy. The results show that the deviation between the vibration fatigue life prediction and test results is within a scatter band of factor 2, indicating that the two-scale nonlinear damage accumulation model is effective in the vibration fatigue region.