Coil Current Research Articles

Electron confinement investigation in low beta magnetic polywell configurations

This study uses numerical simulations to investigate the effects of magnetic field topology resulting from various polywell fusion setup configurations, including the cube configuration (6 coils), dodecahedron configuration (12 coils), double-layer configuration (14 coils) and disco configuration (26 coils). The results suggest that increased number of magnetic coils and magnitude of magnetic flux density through increased coil current leads to a longer electron confinement time. This is shown by the increased magnetic flux density and magnetic well width with increasing number of coils. In addition, each configuration is investigated to predict the capacity of electron confinement. Numerical electron injections are applied to each magnetic field topology to determine the decay behavior of electron numbers, from which the electron confinement time is calculated.

Design and Dynamic In Vivo Validation of a Multi-Channel Stretchable Liquid Metal Coil Array.

Recent developments in the field of radiofrequency (RF) coils for magnetic resonance imaging (MRI) offer flexible and patient-friendly solutions. Previously, we demonstrated a proof-of-concept single-element stretchable coil design based on liquid metal and a self-tuning smart geometry. In this work, we numerically analyze and experimentally study a multi-channel stretchable coil array and demonstrate its application in dynamic knee imaging. We also compare our flexible coil array to a commonly used commercial rigid coil array. Our numerical analysis shows that the proposed coil array maintains its resonance frequency (<1% variation) and sensitivity (<6%) at various stretching configurations from 0% to 30%. We experimentally demonstrate that the signal-to-noise ratio (SNR) of the acquired MRI images is improved by up to four times with the stretchable coil array due to its conformal and therefore tight-fitting nature. This stretchable array allows for dynamic knee imaging at different flexion angles, infeasible with traditional, rigid coil arrays. These findings are significant as they address the limitations of current rigid coil technology, offering a solution that enhances patient comfort and image quality, particularly in applications requiring dynamic imaging.

Design, construction, and testing of an exploding wire pulsed plasma system for generating shock waves in industrial applications

Exploding Wire Pulsed Plasma System (EWPPS) used in oil recovery operations has been construct and developed with an initial energy release of 1.5 kJ in a fusion laboratory. Recently, the final experiments have been carried out on the purpose device operating in microsecond time scale in air and fluid medium successfully. In this setup, a single wire feeder is used for tests. Also, to study and develop the shock waves caused by wire explosions in the industry, the diagnostic tools of voltage probe, current coil, pressure probe and photodiode have been used. Choosing the optimal material of wire is one of the basic factors in creating a suitable shock wave. In addition, the impact of wire inductance on discharge current, voltage, pressure and shock wave strength has been investigated by applying two sets of wires, refractory (Cu, Cu-Ni, and Steel) and non-refractory (W, W-Al, Mo). The results show that the strongest shock wave is produced while the transition from warm wire to dense plasma happens. The soft X-ray intensity of both wire series has been measured using a photodiode BPX-65 (<10 keV). The comparison shows higher X-ray intensity for non-refractory wires than that for refractory wires. In good agreement, the maximum value of the shock wave was 8.7 and 6.6 MPa for non-refractory metals with high inductance and refractory metals with low inductance, respectively.

Modification of the Metallic Magnetic Calorimeter Fabrication Process for High Production Yield

We have modified the fabrication processes of metallic magnetic calorimeters (MMCs) to improve production yield. Key modifications include (i) the stress mitigation of the sputtered Nb film by optimizing the Argon deposition gas pressure, (ii) an optimized SiOx\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$_{\\hbox {x}}$$\\end{document} insulator layer fabrication by switching from a lift-off to a wet-etching method and controlling the optimizing the temperature, (iii) the joint electroplating of thick gold structures for persistent current switch leads and a thermalization layer, and (iv) a reduced sputter-deposition time of the Ag:Er sensor material by introducing a new wafer holder. These modifications contribute to increased production yield, reduced fabrication time, and enhanced overall performance. Tests on MMCs fabricated with these modifications demonstrated uniformly improved critical current of the Nb meander coils, enhanced SiOx\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$_{\\hbox {x}}$$\\end{document} insulation properties, strengthened persistent current switch systems, and reduced probability of Ag:Er oxidation. These modified MMC detectors also functioned well in tests for alpha spectrometry measurements, demonstrating good performance.

Influence of Magnetic Polarization on Diagrams of Inductive and Electromagnetic Logs

Abstract ––We present the results of the study of the effect of induced magnetic polarization of clay beds under the influence of an external harmonic electromagnetic field (frequencies 70 and 875 kHz). A two-stage numerical modeling procedure is proposed. At the first stage we determine the effective relative magnetic permeability of a synthetic sample with inclusions of clay particles. In this case a 3D heterogeneous mesh sample is generated. Then we numerically model a spatial distribution of an electric field. The electromotive force (EMF) induced in the measuring coil is calculated from this distribution. Relative magnetic permeability is determined by comparison with EMF of homogeneous samples with different values of magnetic permeability. It has been found that during the electric field excitation by an alternating current coil, the effect of induced magnetic polarization appears in the sample with clay particles. Its manifestation is that the effective magnetic permeability becomes complex. At the second stage we calculate the EMF diagram of the three-coil logging probe in the macro-model ‘clay cap – reservoir’. Magnetic permeability of the clay cap is given by a complex value. In the generated logs, extremes appear in the vicinity of the bottom of the clay cap; they do not correspond to the distribution of electrical conductivity and magnetic permeability in the given model. They can be incorrectly interpreted when analyzing real logs into individual formations. Numerical modeling at all stages is performed by the Vector Finite Element Method on a consistent adaptive tetrahedral partition and the first-order Webb vector basis.

Resonant Eddy Current Sensor Design for Corrosion Detection of Reinforcing Steel.

This paper introduces an LC resonator-based single-frequency eddy current (EC) sensor designed for corrosion detection in reinforcing bars (rebars) embedded within concrete structures. The work addresses the challenges of the limited detection ranges and reduced sensitivity over longer distances, prevalent in current EC sensor applications. The sensor development process involved a systematic experimental approach to carefully selecting each parameter in the LC resonator. The sensor design aimed to assess the condition of the rebar from a distance of up to 5-6 cm outside the concrete and provide insights into different corrosion levels. By examining the characteristics of the inductors, the parallel resistance Rp of the eddy current coil was identified as a key parameter reflecting the corrosion conditions in the rebar. The relationship between the Rp fluctuations and temperature variations was investigated, with the data indicating that an approximately 155 Ω variation can be expected per 1 °C change within the temperature range of 20-25 °C, allowing for temperature compensation if necessary. Subsequently, the sensor's performance was evaluated by placing a rebar within a concrete block, where controlled mechanical degradation cycles were applied to simulate uniform corrosion in the rebar. The experimental results show that our EC sensor can detect material loss around the rebar with accuracy of approximately 0.17 mm.

Investigating the Impact of Circular Sector Pole Head Structure on the Performance of a Multipole Magnetorheological Brake

The magnetorheological brake (MRB) epitomized a revolutionary modification in the braking systems because of its extremely efficient and well-controlled performance. To increase the safety and controllability of automotive braking system, researchers have developed a different MRB structures. Although much research on magnetorheological brakes has shown positive results in terms of brake torque, braking time, thermal efficiency, etc., the ability to increase braking force by expanding the disc surface, through which the magnetic field operates in a compact structure, is restricted. To address this issue, a new multipole MRB configuration with a unique pole head design that maintains compactness. Initially, the conceptual design was achieved by leveraging the combined impact of the twin disc-type structure and multipole concept. The model was used in a dynamic simulation to show how the braking torque of a magnetorheological braking system varies with coil current. The effects of circular sector pole head shape on braking performance were investigated using COMSOL Multiphysics software (version 5.5). A three-dimensional electromagnetic model of the proposed MRB was developed to examine the magnetic flux intensity and the impact of magnetic field dispersion on the proposed pole head structure of a magnetorheological brake. Based on simulation results, the circular sector pole head configuration is capable of increasing the active chaining regions for the MR fluid on the rotor surface, allowing for a more effective use of magnetic flux throughout the whole surface of a rotating brake disc, thereby increasing the magnetic field usage rate. The acquired simulation results show an increase in braking torque while keeping a compact and practical design structure.

Importance of the Rotational Transform for L–H Transitions in the TJ-II Stellarator

We study the effect of the rotational transform profile on the L–H confinement transitions in the neutral beam-heated plasmas in the TJ-II stellarator. The rotational transform profile in the vacuum is determined by the external coil currents but is modified by the plasma current, Ip. We find that L–H confinement transitions systematically occur when the configuration and plasma current are such that a low-order rational is placed in the plasma edge region, with a distribution centered around ρ=0.8±0.05. It is suggested that magnetohydrodynamic turbulence plays an important role in triggering the L–H transitions at TJ-II.

Active shimming for a 25 T NMR superconducting magnet by spectrum convergence method

In the design of ultrahigh field nuclear magnetic resonance (NMR) superconducting magnets, it typically requires a high homogeneous magnetic field in the diameter of spherical volume (DSV) to obtain high spectrum resolution. However, shimming technique presents challenges due to the magnet bore space limitations, as accurate measurement of magnetic field distribution is very difficult, especially for customized micro-bore magnets. In this study, we introduced an active shimming method that utilized iterative adjustment of shim coil currents to improve the magnetic field homogeneity based on the full width at half maximum (FWHM) of the spectrum. The proposed method can determine the optimal set of currents for shim coils, effectively enhancing spatial field homogeneity by converging the FWHM. Experimental validation on a 25 T NMR superconducting magnet demonstrated the efficacy of the proposed method. Specifically, the active shimming method improved the field homogeneity of a 10 mm DSV from 7.09 ppm to 2.27 ppm with only four shim coils, providing a superior magnetic field environment for solid NMR and further magnetic resonance imaging (MRI) experiment. Furthermore, the proposed method can be promoted to more customized micro-bore magnets that require high magnetic field homogeneity.

Charging delay elimination of solder impregnated HTS coils with specific excitation current

No-insulation (NI) coil has been recognized as the most practical solution at present to achieve ultra-high magnetic field with the REBCO high temperature superconductor thanks to its passive quench protection mechanism which is originated from the inter-turn current bypass. However, for the NI technique, one of the most important obstacles to a more general application is the field delay which is also a consequence of the lack of inter-turn insulation. The proportional and integral (PI) active feedback control of power supply has been developed to achieve a designed field ramping rate. The efficiency of this method could however be affected by the measurement accuracy of measuring equipment, sampling frequency, control accuracy of power supply and other factors. In this manuscript, we tried to use a more fundamental method to mitigate the field delay. The point is, though unlike in insulated coils the field generated is not proportional to coil current in NI coils, they do have a certain linear relation for a certain coil. Based on the lumped circuit model, the current charging curve corresponding to a desired field excitation could be calculated for a NI coil. We verified this method on several solder impregnated no-insulation coils (SINoInCs) to excite their field with different rates, for which the field delay with normal charging method could be very large because of the very low inter-turn resistance. The test results show that this kind of fast excitation method could successfully achieve the desired field with high accuracy and mitigate the field delay from 130 s to almost 0 s. Besides, the large overshoot current introduced by the fast charging does not quench the coils even with an overshoot current which is almost double of the coils’ operating current.

Numerical and experimental study on effect of induction heating parameters on the coating of Zn layer on mild steel

The objective of the study is to determine the most effective induction heating parameters for melting pure zinc selectively over the mild steel substrate surface. The numerical simulation on effect of induction heating parameters on the mild steel substrate is studied using COMSOL Multiphysics 5.6 software. The optimised effective parameters are used for the experimental analysis for the validation. Variables such as coil configuration, stand-off distance (SOD), coil current and frequency were systematically changed, and optimal settings were chosen on the basis of time temperature contour curve and the heating rate within the material. Results of the numerical analysis portrayed that a pancake coil geometrical configuration, SOD of 2 mm, coil current of 300 A and alternating frequency of 300 kHz were found as the optimum set of parameters for the effective surface repair. An experimental investigation was carried out by depositing a thin layer of zinc on mild steel substrate using the optimized parameters. The surface integrity of the coated specimen was examined through the high-resolution optical microscopy, X-ray diffraction and electron back scattered diffraction (EBSD) techniques. The hardness property of the coated specimen was examined with a Vickers microhardness tester. The microstructure analysis and hardness measurement showed that consistent coating is achieved without affecting the base metal/substrate properties. The experimental results very much coincide with the numerical simulation.

Detuning piezoelectric receivers by resistive load adjustment for electrodynamic wireless power transfer

This article investigates electrical detuning techniques for low-frequency electrodynamic wireless power transfer (EWPT) systems. This study focuses on protecting the receiver from potential damage when quick increases in magnetic fields occur due to transmitter–receiver distance variation or in-rush transmitter coil currents. In the case of such event, to avoid damaging the mechanical receiver, the solution investigated in this article is to adjust the electrical load connected to the receiver. This adjustment enables precise tuning and detuning of the receiver’s resonant frequency and damping characteristics, thereby allowing to reduce its mechanical displacement amplitude and protecting it from damage. Based on well-known models of EWPT systems, we develop an analysis of two key operational modes of the proposed tuning/detuning approach: maximum transmitted power (MTP) mode, where the receiver circuitry’s input impedance is optimized for peak power transfer, and minimum displacement (MD) mode, which involves electrically detuning the receiver’s resonant frequency to limit its mechanical displacement. We establish transition conditions between MD and MTP modes based on the receiver voltage amplitude, enabling automated monitoring and adjustment of the receiver’s detuning. Experimental validation has been conducted with an EWPT experimental setup and a custom piezoelectric receiver. The results, in good agreement with the proposed analytical model predictions, confirm the effectiveness of the proposed detuning algorithm, which successfully reduces the receiver displacement by 60% in response to sudden magnetic field increases.

An improved multi-frequency eddy current array sensor for detecting micro-defects of welding seam in metal plates

This study proposes an improved multi-frequency eddy current array sensor for the accurate detection of micro-defects (under-welding, over-welding, partial welding breakage, and minute penetration holes) of welding seam in metal plates. The primary goal is to further reduce the external and internal noise of the induced coil by optimizing the composition structure of the eddy current probe, thereby improving its sensitivity and signal-to-noise ratio in micro-defect detection. In response to the issue of external noise, this research introduces a gradient differential coil model, which can compensate for initial errors based on a geometrically balanced structure. By establishing a 3D simulation model and a physical mechanical structure, the suppression effect of this structure on excitation magnetic field and external environmental interference is verified. Furthermore, for the internal noise, a mathematical model of the direct stranded litz wire is established. Theoretical calculations and experimental validation confirm that the litz wire exhibits lower eddy current loss and higher Q value compared to traditional copper conductors, thus mitigating internal noise and improving signal-to-noise ratio. On this basis, the excitation mode of the eddy current coil probe array is set to a multi-frequency excitation method based on a center frequency, greatly reducing the electromagnetic interference between channels. Experimental results demonstrate that the improved eddy current sensor can effectively recognize as low as Φ1 mm weld penetration defect at a lift-off value of 0.5 mm, achieving a remarkably high signal-to-noise ratio of approximately 17.7 dB.

Experimental study of hydraulic lifting platform based on multi-ring disc magnetorheological valve

To enhance the operational capabilities of a hydraulic lifting apparatus, a hydraulic lifting platform was engineered based on a multi-ring disc magnetorheological valve. The pressure drop characteristics of the multi-ring disc magnetorheological valve were determined through theoretical analysis, supplemented by magnetic field simulations to assess its performance. The effects of different currents on the stability and response time of the hydraulic lifting platform are studied, and the control accuracy of the hydraulic lifting platform position is verified. The results show that the saturation current of the magnetorheological valve is 2.5 A. The addition of current to the magnetorheological valve leads to a rapid increase in both actuator speed and acceleration, which then levels off. Similarly, the response time of the actuator decreases with an increasing current until it stabilizes. At a coil current of 1.5 A, the actuator achieves a speed of approximately 86 mm s−1, an acceleration of approximately 105 mm s−2, and a response time of approximately 7.15 s. Furthermore, the lifting position accuracy of the hydraulic lifting platform is ±1 mm.

The Influence and Mechanism Analysis of the Longitudinal Magnetic Field on the Microstructure Evolution and Properties of AZ40 Welds

This paper studied the effect of the longitudinal magnetic field (LMF) on the microstructure evolution and mechanical properties of AZ40 argon tungsten arc welding joints. Magnetic field-assisted argon tungsten arc welding technology was used to achieve butt welding of an AZ40 Mg alloy sheet with a thickness of 1.5 mm. The microstructure of the Mg alloy weld was studied by using metallographic microscopy and scanning electron microscopy. Mechanical performance of the Mg alloy weld was evaluated by using a hardness tester and universal tensile machine. The experimental results revealed that the average crystallite dimension of the weld zone of the Mg alloy joint reached 43 μm without an LMF. By introducing LMF-assisted technology, the weld structure was significantly refined and the average crystallite dimension of the weld seam was reduced by 39.5% to 26 μm with a coil current of 1.2 A. For the joint without magnetic field assistance, the optimum tensile strength of the AZ40 weldment was 225 MPa under a welding current of 80 A, and fracture occurred in the center of joint welding seam. Under an LMF coil current of 1.2 A, the joint strength increased from the initial 225 MPa to 254 MPa, and fracture occurred at the weld edge with obvious plastic fracture characteristics. It can be confirmed that the LMF-assisted welding process effectively improved the microstructure characteristics of the weld seam and strengthened the microhardness and mechanical performance of the AZ40 joint.

Optimizing control for strike point sweeping using lower divertor coil in EAST

In 2021, EAST was equipped with a full-ring divertor coil to facilitate research on the fish tail divertor concept. Initially, it was observed that the coil current had a negligible ability to sweep the strike point. Conversely, when the amplitude and frequency of the alternating current were marginally increased, there was a significant interruption to plasma control. This perturbation was attributed to the poloidal control field’s limited response rate to the coil’s fluctuations. To address this issue, novel control methodologies were devised to ensure stable and effective sweeping of the strike point using the divertor coil. The devised methods are twofold: For high-frequency strike point control, a low-pass filter decoupling technique based on ISOFLUX control strategy enabled achieving a sweeping frequency of 100 Hz. This strategy allowed for consistent plasma management without compromising average stored energy or density regulation. Resulting from this proficient manipulation of the strike point, a reduction in the peak temperature of the divertor plate was observed. For low-frequency sweeping, a static multi-input multi-output decoupling approach was developed, facilitating concurrent sweeping of both the outer and inner strike points.

A Cost-Effective Integrated Methodology for Electromagnetic Actuation via Visual Feedback.

Electromagnetic actuation can support many fields of technology, such as robotics or biomedical applications. In this context, fully understanding the system behavior and proposing a low-cost package for feedback control is challenging. Modeling the electromagnetic force is particularly tricky because it is a nonlinear function of the actuated object's position and coil's current. Measuring in real time the position of the actuated object with the precision required for accurate motion control is also nontrivial. In this study, we propose a novel, cost-effective electromagnetic set-up to achieve position control via visual feedback. We actuated vertically and under different experimental conditions a 10 mm diameter steel ball hanging on a low-stiffness spring, demonstrating good tracking performance (the position error remained within ±0.5 mm, with a negligible phase delay in the best scenarios). The experimental results confirm the feasibility of the proposed set-up, which is characterized by minimum complexity and realized with off-the-shelf and cost-effective components. For these reasons, such a contribution helps to understand and apply electromagnetic actuation even further.

Power transfer efficiency in an air-breathing radio frequency ion thruster

Abstract Due to a series of challenges such as low-orbit maintenance of satellites, the air-breathing electric propulsion has got widespread attention. Commonly, the radio frequency ion thruster is favored by low-orbit missions due to its high specific impulse and efficiency. In this paper, the power transfer efficiency of the radio frequency ion thruster with different gas composition is studied experimentally, which is obtained by measuring the radio frequency power and current of the antenna coil with and without discharge operation. The results show that increasing the turns of antenna coils can effectively improve the radio frequency power transfer efficiency, which is due to the improvement of Q factor. In pure N2 discharge, with the increase of radio frequency power, the radio frequency power transfer efficiency first rises rapidly and then exhibits a less steep increasing trend. The radio frequency power transfer efficiency increases with the increase of gas pressure at relatively high power, while declines rapidly at relatively low power. In N2/O2 discharge, increasing the N2 content at high power can improve the radio frequency power transfer efficiency, but the opposite was observed at low power. In order to give a better understanding of these trends, an analytic solution in limit cases is utilized, and a Langmuir probe was employed to measure the electron density. It is found that the evolution of radio frequency power transfer efficiency can be well explained by the variation of plasma resistance, which is related to the electron density and the effective electron collision frequency.

Droplet Formation and Energy Input during Induction Wire Melting with Pulsed and Constant Generator Power

Induction heating is a fast, reproducible, and efficient heating method used in various manufacturing processes. However, there is no established additive manufacturing (AM) process based on induction heating using wire as feedstock. This study investigates a novel approach to AM based on inductive heating, where a steel wire is melted and droplets are detached periodically using a two-winding induction coil. The process parameters and energy input into the droplets are characterized. The induction generator exhibits a sluggish response to the excitation voltage, resulting in a lag in the coil current. The process is captured using a high-speed camera, revealing a regular droplet formation of 14 Hz and uniform shapes and sizes between 2.11 and 2.65 mm in diameter when operated within an appropriate process window. Larger drops and increased spatter formation occur outside this window. The proposed method allows for the production of droplets with almost spherical shapes. Further analysis and characterization of droplet formation and energy input provide insights into process optimization and indicate an overall efficiency of approximately 10%.

Influence of Magnetic Field Configuration in Helicon-Negative Ion Source on Increase of the Efficiency of NNBI Heating System

The influence of the magnetic field configuration on the performance of a helicon-based negative ion source is investigated with simulation experiments. Using COMSOL Multiphysics software, a three-dimensional simulation model for a negative ion source, based on a helicon plasma source, is presented in two magnetic field configurations: uniform and nonuniform configurations. The helicon plasma source employed a Nagoya-type antenna to apply radio-frequency (RF) power at a frequency of 13.56 MHz. The injected gas is hydrogen with a flow of 10 standard cubic centimeters per minute. Using a three-dimensional model, helicon wave propagation in the presence of a magnetic filter and the energy absorption mechanism in the helicon system are investigated. In this context, in the presence of the two magnetic field configurations, the influence of the important parameters’ working pressure and RF power on the optimization of negative ion production under volume mode is studied. Six electromagnetic coils at the same current are used for producing the magnetic field in both cases of uniform and nonuniform configurations. The variation of the electron density and electron temperature, in both regions of driver and expansion, are calculated and represented with respect to the different power and the gas pressure. The simulation results of the negative ion density in the expansion region for the uniform and nonuniform magnetic field configurations are compared. The results indicate that at the same applied current of coils, the negative ion density in the presence of the nonuniform magnetic field is about 1.75 times higher than the negative ion density of the uniform case. Moreover, the results show that the negative ion density is decreased by decreasing the magnetic field of the driver region in the nonuniform cases.