Curing System Research Articles

Tertiary amine-based autocatalytic transesterification epoxy vitrimer: Effect of tertiary amine structure and covalent incorporation on the properties of vitrimers

Since its first report in 2011, researches on vitrimer transesterification catalyst systems had been gradually focused on three aspects: low toxicity and low corrosion, good compatibility with resin matrix, and high catalytic performance for bond exchange reactions. However, it is difficult to obtain a catalytic system that can simultaneously meet the above three expectations. This research conducted the preparation of autocatalytic transesterification epoxy vitrimers by directly mixing small tertiary amine molecules with epoxy-anhydride systems and covalent incorporating tertiary amine structures into curing systems. And the influence of tertiary amine structures and covalent incorporation on the various properties of vitrimers was also discussed. A tertiary amine promoter composed of isofunctional group ratio reaction from di-n-hexamine and epoxy resin provided by this research overcame the problem of poor compatibility between tertiary amine and epoxy resin, introduced a highly active catalytic structure into vitrimer curing system. And the result indicated that the vitrimer prepared according to our new strategy had excellent comprehensive performance. In conclusion, a new idea of covalent incorporation was proposed to provide ideas and inspiration for the development of new tertiary amine-based autocatalytic transesterification epoxy vitrimers.

Enhancing Rubber Vulcanization Cure Kinetics: Lowering Vulcanization Temperature by Addition of MgO as Co-Cure Activator in ZnO-Based Cure Activator Systems.

Vulcanization is a chemical modification of rubber that requires a considerable amount of thermal energy. To save thermal energy, the kinetics of rubber vulcanization should be improved. In this article, the curing properties of rubber vulcanization are thoroughly investigated using the moving die rheometer (MDR) technique. To enhance the kinetics in different stages of ZnO-based sulfur vulcanization systems, small amounts of MgO were added. The results revealed that the small amount of 1 to 2 phr (per hundred grams of rubber) of MgO in the controlled 5 phr ZnO-based curing systems can significantly improve the curing kinetics. For example, the optimum curing time of 1 phr MgO added to the 5 phr ZnO-containing semi-efficient vulcanization system at different temperatures was more than half that of the controlled 5 phr ZnO-only compound. While maintaining a similar rate of vulcanization, the vulcanization temperature can be reduced by up to 20 °C by using MgO as a co-cure activator, which exhibits similar or better rheometric mechanical properties compared to the controlled compounds. With the addition of MgO as a co-cure activator, the vulcanization reactions become very fast, enabling vulcanization to be completed, even at the boiling point of water (100 °C) with an affordable curing time (<1 h). By reducing the vulcanization temperature, the scorch safety time can be enhanced in the ZnO/MgO-based binary cure activator-containing vulcanizates. Overall, MgO could be a potential candidate as a co-cure activator with ZnO for the vulcanization of rubber, offering better economical and eco-friendly methods.

Progress in the development of acrylic resin-based powder coatings – an overview

Powder coatings, due to the lack of solvents and volatile organic compounds (VOCs), have gained in importance compared to conventional liquid systems. They fulfill key criteria such as effectiveness, economics, energy efficiency, environmental compliance, and excellent surface finish. Recently, low curing temperature and UV-cured systems have been increasingly used. These techniques offer a lot of advantages such as, application of powder coatings on the heat-sensitive materials and energy savings. Acrylic resins are rarely used in powder systems, mainly due to their price. Nevertheless, they are an attractive alternative in low temperature curing or UV-cured systems (free radical or cationic polymerization) thanks to their chemical structure. The review article focuses on the correlation between the chemical structure of the corresponding monomers in the resin and their properties and application in powder coatings. Moreover, the correlation between the structure of acrylic resin and the powder coating formulation process was described.

Photo-curable bio-based comb/bottle brush epoxy resin/beeswax/copper foam phase change materials with high enthalpy value, high conductivity, and multifunctional properties

At present, the demand for green energy has reached a new height in history, and thermal energy storage technology has been widely used to reduce energy consumption. It is still a challenge to develop bio-based polymeric form-stable phase change materials (FSPCMs) with high enthalpy value and thermal conductivity (TC), short curing time, and multifunctional properties. This work not only exploited a series of adjustable and photo-curable comb/bottle brush bio-based epoxy resin/beeswax (bw) FSPCMs with the above superiorities, but also revealed the effects of cross-linking density on the energy storage capacity and encapsulation rate of the FSPCMs. As a result, the optimal system can encapsulate the maximum amount of bw (60 wt%) and obtain the highest enthalpy value (142.1 J/g) with only 0.5% enthalpy loss. Through further introducing the optimal curing system into the copper (Cu) foam, the electromagnetic interference shielding property, TC, tensile strength, and photo-thermal conversion efficiency of the final composite (modified by Cu of 95% porosity) can reach 110 dB, 2.387 W m−1K−1, 2.81 MPa, and 80%, respectively, and the enthalpy value (84.2 J/g) is still satisfactory. This study can provide theoretical guidance for the structural design of reliable fast photo-curable bio-based polymeric FSPCMs with excellent phase change performances and multifunctional properties.

Multiple approaches to exploit ferulic acid bio-based epoxy monomer for green thermoset

Bio-based monomers are under investigation to replace fossil-based materials due to the concerns regarding climate change and depletion of fossil raw materials. Lignin, cellulose and hemicellulose represent the main interesting platform to use for developing new monomers due to their significant abundance. Ferulic acid is one of the moieties derived from lignin which can be suitable for many applications. In this study, the ferulic acid was epoxidated and it was investigated in cationic UV-curing. Due to the limited performance obtained during UV-curing, two alternative strategies were developed to overcome the initial problem of poor material properties. A thiol-ene epoxy system based on the ferulic epoxy derivative and a commercially available thiol as well as a thermally cured system based on pure cationic curing of ferulic acid diepoxy were chosen as alternative methods. The different curing processes were thoroughly investigated by means of FTIR (Fourier transform infrared spectroscopy) and photo-DSC (differential scanning calorimetry). The thermo-mechanical properties of the thermosets employing DMA- (dynamic mechanical analysis) and tensile analysis were deeply evaluated. Finally, the possibility to use the best cured system as an adhesive was raised investigating the shear strength of metallic and composite joined samples using the single lap offset (SLO) test under compression.

Study on improving the toughness of rapidly curing epoxy resin composite materials with a biobased microcrystalline cellulose

AbstractRapid solidification molding is one of the main low‐cost forming methods for composite materials, and the reasonable selection of the solidification molding process is the key to achieving material performance. The curing system used in this paper is the widely used, inexpensive, and readily available epoxy resin (WSR618) and the transparent, colorless, and less toxic 593 curing agent, which cures at room temperature. Through the study of various temperature formulations, a rapid curing system was determined that has a 10‐min cure at 80°C. The results showed that when the mass ratio of epoxy (EP) resin to curing agent was 5:1, the curing system was selected at 80°C for 10 min, and the bending strength could reach 100.19 MPa, and the impact strength could reach 12.82 kJ/m2. However, the difficulty caused by quick solidification was a reduction in mechanical characteristics, which required modification. Microcrystalline cellulose is cheap and readily available and widely available, so microcrystalline cellulose (MCC) was chosen for modification in this study. The experimental results showed that the addition of MCC reduced the fracture brittleness of EP composite materials. When 0.75% MCC was added, the bending and tensile strengths reached 116.88 and 52.53 MPa, respectively, which were 16.66% and 18.74% higher than unmodified EP. The elongation at break reached 11.57%, which is 14.13% higher than unmodified.

Preparation and Mechanical Properties of Flexible Prepreg Resin with High Strength and Low Creep.

In this study, aiming at the problem of low strength and high creep caused by medium-low modulus flexible resin based on the formulation design idea of high-molecular-weight epoxy resin (E12)-reinforced flexible epoxy-terminated urethane resin (EUR), a flexible epoxy prepreg resin with high strength and low bending creep was prepared to be suitable for hot melt processing technology. Flexible EUR was synthesized by grafting flexible polyurethane segments onto the epoxy side chain by urethane bonding. By adjusting the ratio of E12 and EUR, the effects of different ratios of the two components on the mechanical properties and viscoelasticity of the resin were systematically studied with dicyandiamide as the latent curing system. Research has found that when the E12 content is between 20%wt and 40%wt, the resin system has the best coating viscosity at 65 °C to 85 °C. The molecular weight and the content of aromatic heterocyclic groups of the resin determine the strength and creep behavior of the resin. When the content of E12 in the system is less than 50%wt, modulus and strength increase linearly, but after more than 50%wt E12 content, the modulus is almost unchanged and the strength begins to decrease. By increasing the content of E12 in the resin, the creep behavior of the resin is greatly reduced. When the content of E12 increases to 50%wt, the bending creep is the lowest.

Influence of environmentally friendly curing system on properties of railway rubber pad

AbstractImproving the aging resistance and elasticity of rubber materials can increase the service life of rubber pads and reduce railway operation costs. The purpose of this work was to improve aging resistance, decrease compression set and ratio of dynamic stiffness to static stiffness (Rd/s) of railway rubber pads by using environmentally friendly accelerators N‐t‐butyl‐2‐benzothiazole sulfenimide (TBSI) and tetrabenzylthiuram disulfide (TBzTD). The influence of the curing system on the properties of rubber pads was assessed using multiple techniques. Compared to sulfur/tetramethylthiuram disulfide (TMTD) /N‐cyclohexyl‐2‐benzothiazole sulfenamide (CZ), compression set of S/TBSI/TBZTD decreased to 29.5% from 35.7%, retention of elongation at break after hot air aging increased to 77.7% from 66.1%, and Rd/s decreased to 1.82 from 1.85. Thermogravimetry (TG) and derivative thermogravimetry (DTG) analysis indicated that maximum thermal decomposition temperature of TBSI/TBZTD was higher, which was the reason for the good aging resistance and low compression set results. Rubber processing analysis (RPA) demonstrated that the loss factor of TBSI/TBZTD was smaller. The rubber cured by TBSI/TBZTD had a higher crosslinking density and smaller loss factor, which decreased the Rd/s. This study provides a reference for preparing of environmentally friendly rubber pads with a low Rd/s and long service life.

The effect of photooxidation aging on the cohesion and interfacial adhesion behavior of epoxy asphalt with a composite acidic curing system based on molecular simulation

AbstractThis paper investigated the cross‐linking network structure of epoxy asphalt (EA) with the different ratio of composite curing agents, and further determined the effect of photooxidation aging on the tensile and interfacial adhesion behavior of EA with different cross‐linking network structures through molecular simulation. Based on the molecular models of EA and the interface model between EA and aggregate, the crosslinking network structural characteristics and tensile mechanical behavior were determined. The interfacial adhesion behavior and the mechanization were further studied. The results indicate that 20‐EA and 6‐EA have an epoxy resin cross‐linked network with uniform pore structure and phase distribution. 2‐EA showed a denser cross‐linking network and uneven aggregation phenomenon. Photooxidative aging alleviated the aggregation phenomenon. A dense cross‐linking network improved the tensile strength and the ability of tensile performance to resist photooxidation aging. The interface of EA‐quartz exhibited higher adhesion strength than EA‐calcite due to the closer distance and stronger nonbonding interactions between EA and quartz. The low anhydride content and photooxidation aging made EA approach to the aggregate interface, increasing nonbonding interaction and interfacial adhesion strength. In addition, quartz aggregates were more suitable for application in EA mixtures due to the higher interfacial adhesion strength and lower water sensitivity.

Leaching of catalyst platinum from cured silicone elastomers: A preliminary study for comparing reagents

Addition curing systems involve two-part silicones which require the mixture of a silicone polymer with a catalyst to initiate the cure. Platinum is the most commonly used metal catalyst for addition curing of silicones by hydrosilylation which involves the crosslinking by the addition reaction of silicon hydride species to unsaturated bonds, mainly CC, but also CO or CN double bonds. After crosslinking of the polymers, the platinum catalyst cannot be recovered but remains in the silicone materials throughout the entire product life. In the end, platinum is disposed of together with the silicones and is thus lost to the value chain. The overall objective of this work was to develop a recycling process for the recovery of platinum from addition-cured silicone elastomers. In the first step, this was achieved by efficient digestion methods and by optimizing the leaching processes for exemplary commercial silicone elastomer products. Two different silicone materials were investigated, both of which were crosslinked with a platinum catalyst. The initial Pt content in the tested samples was 12.6 ± 0.2 mg/kg for a commercial silicone impression material and 6.3 ± 0.5 mg/kg for a silicone baking mold, measured by graphite furnace atomic absorption spectrometry (GF-AAS). Samples were first frozen with liquid nitrogen to improve brittleness and then crushed with a simple food processor to obtain a silicone granule. Various acid mixtures, mainly based on sulfuric acid, were investigated as digestion methods in order to extract platinum from the silicone network. These had different effects on the dissolution behavior of silicone samples and the amount of platinum extracted in each case. The amount of platinum leached from the filtrate of the digested samples in each case was measured by ICP-OES to evaluate the efficiency of different leaching mixtures. In addition, the dissolved platinum species present in the solutions was identified by UV/VIS as tetrachloridoplatinate(II) complex. The best platinum leaching results so far were obtained with two methods, both of which used a leaching mixture based on sulfuric acid and hexamethyldisiloxane (M2). In the presence of hydrochloric acid, 9.6 ± 1.6 mg platinum/kg was leached from the silicone impression material and 4.2 ± 0.8 mg platinum/kg from the silicone baking mold. With the additional use of aqua regia instead of hydrochloric acid, 10.4 ± 2.8 mg platinum/kg was extracted from the silicone impression material and 4.8 ± 1.0 mg platinum/kg was extracted from the silicone baking mold. These methods were replicated with n = 3. Using statistical evaluation methods (F-test, t-test, and confidence interval), no significant difference was found between these two best methods. Recovery of platinum(0) from leach mixtures has not yet been achieved due to high dilution and very low platinum concentration in samples and will be part of another study.

Development and validation of a low-cost UV curing system for Direct Ink Write 3D printers

Existing Direct Ink Write 3D printers use three axis robotic drives with high-cost extrusion system and no inbuilt curing system to cure the polymer inks. This article focusses on the development of a low-cost photopolymer ultraviolet (UV) light curing system for Direct Ink Write 3D printers and optimizing the print parameters. An UV light-emitting diode (LED) light curing setup consisting of UV LED strips, UV LED holder, and a nozzle shield is designed and fabricated. The photocuring of the polymer ink is with the help of low-cost UV LED strips emitting UV light in the wavelength of 405 nm. The effect of nozzle type, stand-off distance and printing speed on the layer height and layer width were calculated. The gel content was determined by Soxhlet extraction and the maximum gel content was achieved in 120 s. The setup was also able to fabricate complex shapes like hollow cone and a hollow bend pipe without any supports which validates the effectiveness of the curing system.

Chemorheological Kinetic Modeling of Uncatalyzed Hydroxyl‐Terminated Polybutadiene and Isophorone Diisocyanate

AbstractCatalysts are often employed to enable nonisothermal reaction kinetic studies when tracking cure progression of polyurethane reactions. However, when quickly reacting, catalyzed materials are prepared through mixing followed by the addition of fillers or additives, subsequent processing of the partially reacted material becomes difficult. Here, chemorheology is used to track changes in viscoelastic properties of uncatalyzed polybutadiene‐diisocyanate reactions for multiple days, which quantifies the degree of cure during polymerization. Viscosity profiles are accurately captured by the two‐stage Arrhenius model (r2&gt;0.95), and conversion progress is adequately represented by the Kamal–Sourour model (r2&gt;0.76). Transition state analysis via Wynne–Jones–Eyring–Evans theory (WJEE) reveals the presence of an associative mechanism according to entropic and enthalpic activation energies ΔS# = −96.9 J K−1 and ΔH# = 36.4 kJ, respectively. These rheokinetic modeling results align with Fourier transform infrared spectroscopy findings. To the knowledge, no rheokinetic studies have tracked cure progress of this uncatalyzed system for the extended timeframe presented here. The cure profile also presents unique viscosity growth, representative of molecular weight buildup, compared to catalyzed systems. This finding emphasizes the novelty of applying previously developed chemorheological models to multiday thermosetting reactions within a flow field in a manner that is generalizable to many long‐term curing systems.

Ayurveda Medicine as a New Modality of Natural and Traditional Medicine in our Country

A bibliographic review on Ayurveda Medicine was carried out with the objective of showing the general aspects fundamental to its knowledge and application. Articles and documents related to the topic were reviewed. The definition of it is shown. The curative medical systems present in this type of medicine, as well as the procedures with which it works for the diagnosis and treatment of diseases and symptoms. It is concluded that Ayurveda medicine is a healing system applicable for the treatment of common conditions.

Effect of carbon black and curing system on rubber–metal interface strength of automotive components

Rubber–metal parts inside the car require rubber compounds capable of ensuring optimal function and maximum service life without interface delamination. From this perspective, the strength of the bond which is created by the chemical interaction of rubber and metal by an adhesive is decisive for ensuring the functionality of the entire compound. It is dependent not only on the choice of the right adhesive but also on the rubber compound ingredients and their amount. Here, the influence of different types of carbon blacks as well as different curing systems in combination with a commonly used adhesive is described. The durability of the metal–adhesive–rubber bond is characterized by a specially designed shear strength analysis under quasi-static loading, whereas a significant influence of the structure of the carbon black has shown. It has also been observed that the presence of monosulphidic bonds has a positive effect on the shear strength.

Ductile adhesive elastomers with force-triggered ultra-high adhesion strength.

Elastomers play a vital role in many forthcoming advanced technologies in which their adhesive properties determine materials' interface performance. Despite great success in improving the adhesive properties of elastomers, permanent adhesives tend to stick to the surfaces prematurely or result in poor contact depending on the installation method. Thus, elastomers with on-demand adhesion that is not limited to being triggered by UV light or heat, which may not be practical for scenarios that do not allow an additional external source, provide a solution to various challenges in conventional adhesive elastomers. Herein, we report a novel, ready-to-use, ultra high-strength, ductile adhesive elastomer with an on-demand adhesion feature that can be easily triggered by a compression force. The precursor is mainly composed of a capsule-separated, two-component curing system. After a force-trigger and curing process, the ductile adhesive elastomer exhibits a peel strength and a lap shear strength of 1.2 × 104 N m-1 and 7.8 × 103 kPa, respectively, which exceed the reported values for advanced ductile adhesive elastomers. The ultra-high adhesion force is attributed to the excellent surface contact of the liquid-like precursor and to the high elastic modulus of the cured elastomer that is reinforced by a two-phase design. Incorporation of such on-demand adhesion into an elastomer enables a controlled delay between installation and curing so that these can take place under their individual ideal conditions, effectively reducing the energy cost, preventing failures, and improving installation processes.

The Influence of Curing System on the Macroscopic Performance and Microstructure of Anti-Abrasive UHPC

In a previous study, we utilized saturated prewet high titanium heavy slag sand to produce UHPC (ST-UHPC). ST-UHPC has high impact and abrasion resistance. For better ST-UHPC applications, we investigate the mechanism of ST-UHPC under different curing systems from the microstructure and macroscopic perspective in this paper. We prepared ST-UHPC under four maintenance conditions: 20 °C standard curing, 90 °C steam curing, 90 °C dry curing and 210 °C 2 MPa pressure steam curing. Then, we analyzed the hydration product composition, the degree of cement hydration, the C-A-S-H gel microstructure and the substitution of Al3+ for Si4+ in relation to these prepared ST-UHPCs. Compared with standard curing, dry curing at 90 °C accelerated the water evaporation and reduced the hydration degree of ST-UHPC cementite. However, pressure steam curing significantly improved the hydration degree of ST-UHPC cementing material, and increased the MCL and Al[4]/Si of C-A-S-H gel. In addition, pressure steam curing reduced the Ca/Si and promoted the conversion of C-A-S-H cementing to tobermorite. Compared with dry curing at 90 °C, pressure steam curing significantly improved the macroscopic properties of ST-UHPC. The macro-performance difference of ST-UHPC under standard curing and 90 °C steam curing is small. The reason is that steam curing caused the water to be rapidly released in the internal aggregate of ST-UHPC. This resulted in the increase of the interface between the internal aggregate of ST-UHPC and the ST-UHPC cementate. The harmful pores in the ST-UHPC matrix under steam curing were also increased. To sum up, compared with standard curing, dry curing at 90 °C weakened the mechanical properties and microstructure of ST-UHPC, but steam pressure curing increased them. The single steam curing had no significant effect on the mechanical properties and microstructure of the ST-UHPC. Therefore, non-steam and room-temperature moisturizing maintenance should be adopted for anti-abrasive UHPC.

Anti-aging effect of TMQ on EPDM for Various Cure Systems

Ethylene propylene diene rubber (EPDM) is a common raw material for weather resistant rubber products used in lots of areas such as cable, automotive, marine industry and aviation applications. Superior processing behaviour, electrical properties and moderate high temperature resistance also make EPDM an attractive raw material for a wide range of further industrial performance requirements. As well as the other general purpose rubbers, EPDM needs to be protected against thermo-oxidative aging. Short and long term aging behaviour of both sulphur and peroxide cured EPDM has been studied in literature. However, to the authors’ best knowledge, there is not any study in literature systematically evaluating a common rubber antioxidant 2,2,4-trimethyl-1,2-dihydroquinoline (TMQ) for investigating theoretical life-time of EPDM based materials that were vulcanized with different crosslinking systems. In this study, effects of TMQ on the thermo-oxidative resistance of EPDM has been studied for conven-tional and efficient sulphur vulcanization systems as well as peroxide vulcanization system. Aging mechanism for different cases has been investigated by using structural, rheological and mechanical tests. Thermo-oxidative aging has been monitored by carbonyl index and activation energy. Arrhenius based life-time estimation methodology has also been employed to evaluate aging behaviour of the reference and TMQ containing (-T) compounds. TMQ was found to exhibit different levels of protection against thermo-oxidative aging for all the curing systems and at all aging conditions. Higher aging activation energy for -T compounds has been attributed to extended service life of the material in the presence of TMQ.

Effects of Peroxide and Sulfur Curing Systems on Physical and Mechanical Properties of Nitrile Rubber Composites: A Comparative Study.

This study compares the effect of sulfur and dicumyl peroxide (DCP) vulcanizing systems on the physical and mechanical properties of rubber compounds based on acrylonitrile butadiene rubber (NBR). NBR compounds cured by different amounts of DCP and NBR vulcanizates filled with various concentrations of carbon black (CB) and a constant amount of sulfur or DCP were prepared. The vulcanizates were characterized by tensile testing, dynamic mechanical thermal analysis (DMTA), and cross-link density determination. The tensile strength and Young's modulus were found to increase with the rising amount of DCP and CB, while elongation at break decreased. The samples vulcanized by the sulfur system and filled with CB show a substantial increase in tensile strength from 13.1 to 21.2 MPa. Higher storage modulus and glass transition temperature were observed with the increase in the amount of peroxide and filler, and consequently, the increase in cross-link density, indicating rigidity increase and lower molecular mobility. The changes in the physical and mechanical properties of the NBR vulcanizates were in correlation with the changes in solvent uptake and cross-link density.

Synthesis of mace silver nanorod with particles and water-alcohol room-temperature-curing UV conductive ink

At present, the silver nanorods of UV conductive ink have the problems of easy agglomeration of silver nanorods, and slow curing speed. In this paper, firstly mace-like silver nanorods with inorganic particles were synthesized by using polycarbonate fibers as soft-templates, AgNO3 as silver source. The diameters and lengths of silver nanorods were 0.25–0.35 μm and 2.1–5.1 μm. There are many wolf-tooth particles (0.20–0.35 μm) on the silver nanorods which prevented the silver nanorods from reuniting. The obtained silver nanorods were not easy to agglomerate. The minimum resistance value of the coating could reach 1∼10Ω. Secondly, a kind of water-alcohol UV conductive ink with low heat treatment temperature (140 °C), fast drying and curing speed and water-alcohol system was prepared. Water-alcohol soluble P(AA-r-HEMA)-g-GMA was used as the prepolymer, glycidyl triethylenetetraamine hexamethacrylate (TGMA) was used as the monomer, and 907 and ITX were used as photoinitiators. The effects of the types and contents of different photoinitiators (907:1%–5%, ITX: 0.2 %∼1 %), species and contents of prepolymer (30 %∼50 %), the number and content of monomers with different functional groups (30 %∼50 %) on the UV-curing rate were studied. The curing rate was the fastest when the mass fraction of photoinitiator ITX was 0.4 %, the mass fraction of the prepolymer with 30 % GMA content was 50 % and the mass fraction of monomer TGMA was 50 %. The curing speed can reach 2–3 s, and the ink film surface was smooth without bubbles. At last, UV conductive ink was prepared by using the obtained water-alcohol UV curing system as the bonding material and mace-like silver nanorods as the conductive filler. The influence of heat treatment temperature and time on the conductive properties of the coating was explored. The optimal heat treatment temperature was 140 °C, and the heat treatment time was 30 min.

Assessing the engineering properties of massive self-compacting geopolymer concretes utilising the Taguchi method

In this article, the potential of employing self-compacting geopolymer concrete in massive elements has been investigated. The main binder consisted of 85% ground granulated blast furnace slag and 15% fly ash. An alkaline solution of sodium hydroxide and sodium silicate was utilised. The effects of four parameters (binder content, water-to-binder [W/B] ratio, Na2O% and coarse-to-fine aggregate [C/F] ratio) on the fresh, mechanical and thermal properties of Massive Self-Compacting Geopolymer Concrete (MSCGC) mixes were evaluated. Taguchi’s design of experiments was used to minimise the number of trial mixes. The heat of geopolymerisation of MSCGCs was monitored using a semi-adiabatic chamber and then applied to concrete samples using a temperature match curing system. The maximum compressive and splitting tensile strengths and modulus of elasticity were 62.7 MPa, 5.04 MPa and 33.26 GPa, respectively. Binder content was identified as the most significant parameter affecting the thermal and mechanical properties of the mixtures. The impact of the C/F ratio was greater than the W/B ratio on the thermal characteristics. The results of a numerical analysis reveal that although a higher binder content enhances the mechanical properties of the MSCGCs, it leads to an increased risk of cracking owing to greater heat production.