Freeze Desalination (FD) is a low-temperature thermal desalination technique that uses freezing. FD requires seven times less energy than evaporation-based desalination processes in addition to reduced corrosion and scaling issues. However, commercial adoption is limited by issues like incomplete salt removal, scaling of heat transfer surfaces with ice. Recently, the availability of 'cold energy' at -162°C during LNG regasification has increased the potential application of FD at LNG terminals, particularly in coastal areas facing water stress. This paper introduces a new equipment called the Scraped Surface Falling Film Crystallizer (SSFFC), specifically designed for the FD process. The SSFFC uses falling film freeze crystallization and a mechanism for in-situ ice crystal harvesting through scraping and filtration. Experiments were conducted using brackish water to evaluate the performance of the SSFFC unit, focusing on ice production and salt rejection at various feed salinities and coolant temperatures. The unit achieved ice production rates of 2.7kg/h and 3.9kg/h with coolant temperatures of -9°C and -12°C, respectively, for a feed salinity of 10,000 ppm. A mathematical model of the SSFFC unit was developed, validated with experimental results and used in parametric studies to investigate the impact of different operating conditions on its performance.
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