A comparative study of the structural integrity of an opaque recycled poly(ethylene terephthalate) (rPET-O) has been carried out with two types of modified rPET-O by applying reactive extrusion techniques, namely (a) using a multi-epoxide reactive agent (REx-rPET-O) and (b) a 90/10 (wt/wt) rPET-O/polycarbonate (PC) blend. The chemical modifications introduced during reactive extrusion were confirmed using differential scanning calorimetry (DSC) and rheological dynamic analysis (RDA). For the quantification of the fracture parameters, an instrumented pendulum impact testing machine was used using specimens in SENB configuration. The structural modifications generated during reactive extrusion promote an increase of between 16 (REx-rPET-O) and 20% (rPET-O/PC) in the stress-intensity factor (KQ) compared to unmodified rPET-O. The most significant differences between both modifications are registered in the “specific work of fracture” (wf) (alternative parameter to the standardized impact strength), where an increase of 61% is reached for the case of rPET-O/PC and only 11% for REx-rPET-O. This trend can be attributed to the type of reactive modification that is generated, namely chain branching (REx-rPET-O) vs. the generation of a random copolymer “in situ” (rPET-O/PC). This copolymer decreases the crystallization capacity and degree of crystalline perfection of rPET-O, promoting an increase in the critical hydrostatic stress conditions for the generation of crazing and crack propagation.
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