The impact that trucks have on crash severity has long been a concern in crash analysis literature. Furthermore, if a truck crash happens in a tunnel, this would result in more serious casualties due to closure and the complexity of the tunnel. However, no studies have been reported to analyze traffic crashes that happened in tunnels and develop crash databases and statistical models to explore the influence of contributing factors on tunnel truck crashes. This paper summarizes a study that aims to examine the impact of risk factors such as driver factor, environmental factor, vehicle factor, and tunnel factor on truck crashes injury propensity based on tunnel crashes data obtained from Shanghai, China. An ordered logit model was developed to analyze injury crashes and property damage only crashes. The driver factor, environmental factor, vehicle factor, and tunnel factor were explored to identify the relationship between these factors and crashes and the severity of crashes. Results show that increased injury severity is associated with driver factors, such as male drivers, older drivers, fatigue driving, drunkenness, safety belt used improperly, and unfamiliarity with vehicles. Late night (00:00–06:59) and afternoon rushing hours (16:30–18:59), weekdays, snow or icy road conditions, combination truck, overload, and single vehicle were also found to significantly increase the probability of injury severity. In addition, tunnel factors including two lanes, high speed limits (≥80 km/h), zone 3, extra-long tunnels (over 3000 m) are also significantly associated with a higher risk of severe injury. So, the gender, age of driver, mid-night to dawn and afternoon peak hours, weekdays, snowy or icy road conditions, the interior zone of a tunnel, the combination truck, overloaded trucks, and extra-long tunnels are associated with higher crash severity. Identification of these contributing factors for tunnel truck crashes can provide valuable information to help with new and improved tunnel safety control measures.
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