<h3>Purpose/Objective(s)</h3> To evaluate the impact of CT number calibration and imaging parameters on adaptive dose calculation accuracy relative to the CT planning process for an on-board helical kVCT imaging system used in helical tomotherapy treatments. <h3>Materials/Methods</h3> Helical kVCT calibrations were performed with thorax protocols at 120 kVp for <i>Fine</i> and <i>Normal</i> imaging modes using a standard electron density phantom. For this system, <i>Mode</i> determines the longitudinal beam width at isocenter, couch speed, and views per rotation, which impact the scatter signal, scan time, and patient dose, respectively, and offers <i>Fine</i> (50 mm beam width, long relative scan time, high relative mAs/rotation), <i>Normal</i> (100 mm, moderate scan time, moderate mAs/rotation), and <i>Coarse</i> (∼140 mm, short scan time, low mAs/rotation) mode options. An SBRT treatment plan was simulated for CT simulation scans of an anthropomorphic lung phantom and transferred to on-board helical kVCT scans with varying imaging and calibration protocols, and clinically relevant DVH metrics and dose-difference maps were used to compare the calculated dose distributions. <h3>Results</h3> Use of <i>Fine</i> mode for helical kVCT calibration resulted in smaller dose-volume deviations relative to the planning CT, with the magnitude of these deviations dependent on the mode used to acquire the scan of the lung phantom. For scans acquired under <i>Fine</i> mode, use of <i>Fine</i> mode calibration showed average differences in target volume DVH metrics of ± 1.0% (-1.7% max difference) compared to ± 2.5% (-3.6% max difference) with application of <i>Normal</i> mode calibration for the same images. Likewise, for phantom scans acquired under <i>Normal</i> mode, these differences were ± 1.2% (+ 2.1%) for <i>Fine</i> calibration compared to ± 1.4% (-2.1%) for <i>Normal</i> calibration, while for phantom scans acquired under <i>Coarse</i> mode, differences were ± 2.0% (-4.1%) and ± 3.3% (-6.2%), respectively. Dose-difference maps confirmed the greatest deviations in the calculated dose distributions occurred in the high-dose, target volume region, though some differences were also observed at the tissue-air interface of the chest wall. Visual differences relative to the planning CT were lessened with use of <i>Fine</i> mode acquisitions of both the calibration and lung phantoms. <h3>Conclusion</h3> Use of <i>Fine</i> mode for helical kVCT number calibration and image acquisition resulted in dose calculations most consistent with those calculated on diagnostic-quality CT images. If excess patient dose from additional imaging is a concern, <i>Normal</i> or <i>Coarse</i> mode image acquisitions with application of <i>Fine</i> mode calibration provided dose calculation accuracies within a reasonable tolerance as well. Also, while <i>Fine</i> mode increases scan times relative to other modes, this additional time is still significantly lessened compared to on-board CBCT or MVCT systems currently used for CT-based online adaptive planning.