The need for efficient, eco-friendly refrigeration systems operating at ultra-low temperatures (-50°C to -100°C) has spurred interest in cascade designs. Traditional single-stage cycles are constrained by pressure ratios and temperature range, limiting their effectiveness. This study seeks to improve such systems with an ejector-expansion cascade refrigeration system (EECRS) incorporating low global warming potential (GWP) refrigerants and dual ejectors for both high- and low-temperature cycles. It uses a 4E (Energy, Exergy, Exergoeconomic, Exergoenvironmental) analysis and a three-objective optimization focused on cost rate, exergy efficiency, and Coefficient of performance (COP), utilizing TOPSIS methodology with refrigerants R744, R41, R1234yf, and R1234ze. The findings highlight that an R41-R1234yf refrigerant pair performs best at -55°C evaporator and 50°C condenser temperatures, achieving a COP of 1.44, exergy efficiency of 30.81%, and an operating cost of $0.791/h. It yields 13.07 kW cooling from the evaporator and 22.15 kW heat output from the condenser. Exergy destruction primarily occurs in the evaporator (43.75%), condenser (30.43%), and heat exchanger (19.77%), with lesser losses in other components. Environmental destruction factors are highest for the evaporator, condenser, and heat exchanger, with compressors 1 and 2 showing the highest environmental impact rates, at 7.539 and 3.775 mpts/h, respectively. This study introduces low-GWP refrigerants in an advanced EECRS, promoting high-efficiency, sustainable ultra-low temperature refrigeration ideal for industrial and commercial cold storage within building environments, balancing environmental and cost concerns.
Read full abstract