Corrosive Substances Research Articles

Effect of dissolved oxygen on corrosion behavior and mechanism of X70 pipeline steel in simulated low temperature bentonite-containing alkaline chloride environment

Effect of dissolved oxygen (DO) on the corrosion behavior of X70 pipeline steel in low temperature bentonite-containing alkaline chloride environments was comprehensively investigated. The cathodic reduction reaction is inhibited and corrosion current density gradually descent as the DO decreases, resulting in a significant improvement in the corrosion resistance of X70 pipeline steel. The content of Fe3O4 and α-FeOOH in the corrosion products film increases, refinement of rust grains and crack decreases effectively suppressing the penetration of corrosive substances. Pitting initiates within ferrite grains and at phase interface, while reducing the DO can restrain the chemical dissolution of MnS to retard the pit initiation.

Preliminary Study: Characterization of UHMWPE and PP Polymer for Extrudability of PP/UHMWPE Composite to FFF Process

Ultra-high molecular weight polyethylene, or UHMWPE, is a thermoplastic semicrystalline polymer with outstanding wear resistance, low friction coefficient, and mechanical qualities. It also can exhibits powerful resistance to corrosive substances. Even Ultra-high molecular weight polyethylene (UHMWPE) has unique characteristics, but it features an extremely low melt flow rate (MFR) of near zero, which renders it unsuitable for processing using traditional polymer processes. Thus, PP is one of the most potential plasticizers for increasing the extrudability of UHMWPE-based composites. PP, commonly known as Polypropylene, is a thermoplastic polymer that is widely used in many industry sector. It is made from the monomer propylene using chain-growth polymerization. However, there is a problem where the chemical incompatibility of the PP-UHMWPEcomposites makes the composite is difficult to manufacture. As a result, the intent of this research is to examine the characteristics of both materials in order to acquire a better knowledge of the requirements and to present a deeper insight into these two materials in order to increase the extrudability of PP-UHMWPEcomposite for Fused Filament Fabrication (FFF). The characterization procedure comprises the morphological and flow properties, thermal behavior and stability, and crystallinity of UHMWPE and PP in powder and granular form, respectively. The research illustrates the feature for both polymer behavior that is influenced by particle shape. This paper's findings were utilized to manufacture the extrudability of PP-UHMWPEcomposites using FFF as a bone repair implant.

Challenges Faced by Parents of Pediatric Burn Survivors: A Thematic Analysis

Background: Burn injuries compromise the integrity of skin, its appendages, and underlying tissues due to exposure to various agents including dry and moist heat, corrosive substances, and high voltage electric currents. Particularly in the pediatric population, these injuries not only affect the children but also significantly impact the lives and health of their parents. Objective: This study aimed to explore the multifaceted challenges faced by parents of pediatric burn survivors at the Burn and Plastic Surgery Center in Hayatabad KPK Peshawar. Methods: Employing a qualitative case study design, this research involved 10 participants selected via purposive sampling. Data collection was conducted through face-to-face in-depth interviews using a semi-structured interview guide. All interviews were audio-recorded, with non-verbal cues and expressions meticulously documented. Thematic analysis was utilized to derive codes, categories, and subsequently, themes from the data. Results: Analysis revealed five major themes reflecting the challenges encountered by parents: socio-economic difficulties, psychological distress, physiological and physical health issues, spiritual anxiety with altered religious activities, and domestic violence and abuse. Specifically, 70% of participants experienced significant disruptions in their daily lives and interactions, while 100% reported financial hardships directly affecting their ability to manage the health care needs of their children. Conclusion: The study underscores the extensive challenges that parents of pediatric burn survivors face, highlighting the necessity for healthcare professionals to adopt a holistic approach in treating burnt children while concurrently addressing parental difficulties. Effective identification and management of these challenges are crucial to improving health outcomes for both the children and their parents.

Esophagopleural Fistula due to Ingestion of Corrosive Substance

Esophagopleural Fistula due to Ingestion of Corrosive Substance

A novel epoxy resin composite coating containing polyaniline modified GO with triple anti-corrosion effects of barrier, passivation and corrosion inhibition

Corrosion of metallic materials can have a detrimental impact on their performance, leading to a shortened service life of engineering equipment and posing risks to both people and the environment. This paper presents a novel epoxy resin (EP)-based composite coating (PFANI-GO/EP) that offers triple corrosion protection functions: barrier, passivation, and corrosion inhibition. Perfluorooctanoic acid-doped polyaniline modified graphene oxide (PFANI-GO) demonstrates superhydrophobicity, effectively enhancing the coating's barrier ability against corrosive substances. The combination of PANI and perfluorooctanoic acid (PFOA) in composite materials aids in the formation of a passivation film and hydrophobic layer, which prevent metal corrosion. After a 15-day immersion in brine, the PFANI-GO/EP coating demonstrates the highest impedance modulus of 1 × 109 Ω·cm2 at 0.01 Hz, compared to pure EP coating, GO/EP coating, and PFANI/EP coating. Therefore, due to its corrosion resistance and prolonged corrosion aging time, PFANI-GO/EP coating shows promising potential for mitigating metal corrosion.

Investigating the Corrosion Resistance of Different SiC Crystal Types: From Energy Sectors to Advanced Applications.

Silicon carbide, as a third-generation semiconductor material, plays a pivotal role in various advanced technological applications. Its exceptional stability under extreme conditions has garnered a significant amount of attention. These superior characteristics make silicon carbide an ideal candidate material for high-frequency, high-power electronic devices and applications in harsh environments. In particular, corrosion resistance in natural or artificially acidic and alkaline environments limits the practical application of many other materials. In fields such as chemical engineering, energy conversion, and environmental engineering, materials often face severe chemical erosion, necessitating materials with excellent chemical stability as foundational materials, carriers, or reaction media. Silicon carbide exhibits outstanding performance under these conditions, demonstrating significant resistance to corrosive substances such as hydrochloric acid, sulfuric acid, nitric acid, and alkaline substances such as potassium hydroxide and sodium hydroxide. Despite the well-known chemical stability of silicon carbide, the stability conditions of its different types (such as 3C-, 4H-, and 6H-SiC polycrystals) in acidic and alkaline environments, as well as the specific corrosion mechanisms and differences, warrant further investigation. This Review not only delves deeply into the detailed studies related to this topic but also highlights the current applications of different silicon carbide polycrystals in chemical reaction systems, energy conversion equipment, and recycling processes. Through a comprehensive analysis, this Review aims to bridge research gaps, offering a comparative analysis of the advantages and disadvantages between different polymorphs. It provides material scientists, engineers, and developers with a thorough understanding of silicon carbide's behavior in various chemical environments. This work will propel the research and development of silicon carbide materials under extreme conditions, especially in areas where chemical stability is crucial for device performance and durability. It lays a solid foundation for ultra-high-power, high-integration, high-reliability module architectures, supercomputing chips, and highly safe long-life batteries.

Evaluation of innovative fluroapatite /silicon dioxide modified zirconia nanocomposites coated on Ti–13Nb–13Zr alloy for dental implant application

Dental implants are intended to function as a durable method for replacing missing teeth. A biocompatible dental alloy is used to achieve integration with the jawbone through Osseointegration. This creates a strong base for the implant, allowing it to withstand the mechanical forces generated during biting and chewing. Dental alloys are commonly subjected to various mouth conditions known for their intricate corrosion potential. Corrosion can weaken the structural integrity of the implant, causing issues such as implant loosening, micro-motion at the implant-bone contact, implant fracture, allergic reactions, toxicity, and possible disruption of the Osseo integration process. To improve the alloy's corrosion resistance and biocompatibility, its surface can be altered using nanocomposite materials. The materials provide a protective coating to the alloy, creating a physical barrier that effectively prevents corrosive substances from reaching the underlying bulk material. This study involves modifying the surface of the dental alloy Ti–13Nb–13Zr with Fluroapatite (FAP)/Silicon dioxide (SiO2) modified zirconia (ZrO2) nano composites. The altered surfaces are then studied in simulated body fluid and artificial saliva solutions using in vitro methods. The FAP/SiO2 modified ZrO2 nanocomposites is applied onto a Ti–13Nb–13Zr alloy utilizing Electrophoretic deposition and Dip coating techniques. The coated samples were analysis utilizing FTIR, XRD, and SEM with EDS. Corrosion analysis was carried out on coated and uncoated samples using Electrochemical methods in simulated body fluid and artificial saliva solution. The biocompatibility is assessed using MTT assay, contact angle, and immersion testing in both SBF and Artificial saliva. EIS and corrosion study results show that FAP/SiO2 modified ZrO2 nanocomposites coated Ti13Nb13Zr alloy has high polarization resistance, low corrosion rate, and good charge transfer resistance, indicating excellent corrosion resistance. The contact angle study showed that the surface-modified Ti13Nb13Zr alloy is superhydrophilic, increasing implant surface osseointegration. Cell viability measurements reveal good cell growth, while immersion investigations show calcification, leading to enhanced osseointegration between the implant and its surrounding tissues. hence, it is an excellent material for dental implants application.

Quinoline derivatives as corrosion inhibitors for mild steel in acid medium: Deeper insights from experimental, ab initio density functional theory modeling, and in silico ecotoxicity investigations

Two (E)-2-(((2-((7-chloroquinolin-4-yl)amino)ethyl)imino)methyl)-4-R-phenol Schiff bases derivatives CMN (R = NO2) and CMP (R = H) were successfully prepared. Then, CMN and CMP were evaluated as corrosion inhibitors for 1020 mild steel in 1.0 mol L–1 HCl using different methods. Gravimetric experiments have shown that CMN and CMP reach efficiencies of 80 and 91% at 1.45 mmol L–1. Atomic Force Microscopy (AFM) and Scanning Electron Microscopy (SEM) measurements have indicated the formation of a protective adsorbed film on the mild steel surface. Electrochemical Impedance Spectroscopy (EIS), Linear Polarization Resistance (LPR), Potentiodynamic Polarization (PP), and Electrochemical Frequency Modulation (EFM) have also shed some light on electrochemical behavior of compounds. These data have depicted better polarization resistance and lower corrosion current density in the presence of both organic molecules, also proving that the process is controlled by charge transfer and that CMN and CMP are mixed-type corrosion inhibitors. ab initio Density Functional Theory (DFT) investigated how two quinoline-based molecules (CMN and CMP) prevent corrosion on iron surfaces. Simulations revealed CMP bonds more strongly to iron than CMN, leading to better protection. Simulations also showed that these inhibitor molecules form a protective layer on the iron, slowing down the movement of corrosive substances. Environment risk assessment through QSAR-based models have indicated that the corrosion inhibitors do not have the potential to bioaccumulate in fish. Still, the acute and chronic toxicity values at the different trophic levels investigated call for attention for environmentally friendly structural optimization.

Effect of annealing treatment of hot-rolled AZ31 magnesium alloy on properties and stress corrosion resistance of MAO coatings

PurposeThis study aims to study the formation mechanism of micro-arc oxidation (MAO) coating on AZ31 magnesium alloy and how the annealing process affects its corrosion resistance.Design/methodology/approachThis study involved immersion experiments, electrochemical experiments and slow strain rate tensile experiments, along with scanning electron microscopy, optical microscopy observation and X-ray diffraction analysis.FindingsThe findings suggest that annealing treatment can refine the grain size of AZ31 magnesium alloy to an average of 6.9 µm at 300°C. The change in grain size leads to a change in conductivity, which affects the performance of MAO coatings. The MAO coating obtained by annealing the substrate at 300°C has smaller pores and porosity, resulting in better adhesion and wear resistance.Originality/valueThe coating acts as a barrier to prevent corrosive substances from entering the substrate. However, the smaller pores and porosity reduce the channels for the corrosive solution to pass through the coating. When the coating cracks or falls off, the corrosive medium and substrate come into direct contact. Smaller and uniform grains have better corrosion resistance.

The Effects of Household Corrosive Substances on the Dissolution of Complete Pig (Sus scrofa) Carcasses

Caustic substance submersion has been a known method of body dispersal in homicides, and its use continues today in cases involving organized crime. Additional research is necessary to determine whether a complete body can be fully dissolved usingcaustic substances and at what rates. The present study submerged two complete 10-to 15-kg fresh, never-frozen, juvenile pigs (Sus scrofa) in each of three different household corrosive substances (37% sulfuric acid, 31.45% hydrochloric acid, and 18–28% sodium hydroxide) under controlled conditions to simulate the way in which complete human remains would react to common household corrosives. The goal of this project was to determine which corrosive substance could most rapidly dissolve a body or reduce it to a slurry. Hydrochloric acid achieved complete dissolution in one week, sulfuric acid achieved complete dissolution in five weeks, and sodium hydroxide achieved near-complete dissolution in eight weeks. Certain household corrosive substances are therefore effective in complete body dissolution.

Corrosion resistance of diamond films with different grain sizes

Titanium alloys are widely used in the aerospace industry due to their excellent comprehensive properties. However, as the application becomes more and more extensive, higher requirements are put forward for the corrosion resistance of titanium alloys. Due to its natural chemical stability, diamond has become a good corrosion-resistant material. Diamond films with three different grain sizes were prepared on the surface of titanium alloy by hot-filament chemical vapor deposition (HFCVD). The protective efficiency of the three kinds of films to the substrate is above 90 %. The corrosion resistance of the nanocrystalline diamond (NCD) films is obviously better than that of the microcrystalline diamond (MCD) films. For NCD films, as the diamond grain size decreases, a cluster structure of particle stacking is formed, which hinders the arrival of corrosive substances to the substrate and further improves the corrosion resistance.

Acquired Gynatresia following Vaginal Herbs Pessary, A Rare Occurrence: A Case Report

Abstract Gynatresia is a condition that occurs as a result of stenosis or complete occlusion of the vaginal lumen, it can be congenital or acquired. The congenital gynatresia may occur as a syndrome, while the acquired causes may occur from female genital mutilation, obstructed labor, or use of herbal pessary, etc., It is a cause of dyspareunia or apareunia and this may cause marital disharmony. The rationale behind this case report is to enable women to know the negative consequences of such practices to avoid them. The patient was a 28-year-old married P4+0 A4, whose last childbirth was six months before presentation, she had acquired gynatresia following the insertion of an herbal vaginal pessary. She was assessed, admitted, and operated on. A combined abdomino-vaginal approach was used for adhesiolysis. Acquired gynatresia may occur following vaginal insertion of herbs containing corrosive substances which may cause chemical burns, resulting in healing by fibrosis. Appropriate health education may go a long way in reducing this menace.

Experimental and computational exploration of the biodegradable platanus acerifolia leaf extract against mild steel corrosion in hydrochloric acid

This study delved into the potential application of Platanus acerifolia leaf extract (PALE) as an environmentally benign corrosion inhibitor. Evaluation of corrosion inhibition was conducted using electrochemical methods, field emission scanning electron microscopy equipped with energy dispersive spectrometer. The results reveal that PALE offers efficient protection for Q235 steel across the temperature range of 298 K–318 K, achieving a maximum corrosion inhibition efficiency of approximately 93%. Furthermore, Density functional theory (DFT) calculations and molecular dynamics (MD) simulations were performed to elucidate the spontaneous and stable adsorption of PALE molecules onto the surface of Q235 steel. This adsorption impedes the diffusion of corrosive substances towards the steel surface, thereby endowing Q235 steel with robust corrosion resistance.

Studying how changes in the structure caused by hydrogen bonding affect the corrosion resistance of polybenzoxazine-based coatings using molecular dynamics simulations

Polybenzoxazine (PBz) based coatings were prepared using designed PBz monomers for corrosion protection. The structure and properties of poly(MPM) and poly(POPM) coatings deriving from PBz monomer with methyl group and phenoxy group, respectively, were fully investigated by Fourier transform infrared spectroscopy, water contact angle measurements and electrochemical impedance spectroscopy. For the two crosslinking coating systems, the poly(POPM) coating, with a lower intermolecular hydrogen bonding ratio of 9.7 %, exhibited better hydrophobicity, stability, and corrosion resistance. This is evidenced by a water contact angle (WCA) exceeding 94° (90° for poly(MPM) system) and a charge-transfer resistance surpassing 1 GΩ cm2 (1 MΩ cm2 for poly(MPM) system) even after 30 days of immersion in a 3.5 wt% NaCl solution. The distinct performance in corrosion resistance performance between the two systems can be attributed to structural changes arising from hydrogen bonding, which were extensively investigated through solubility parameters calculation and molecular dynamics simulations in this study. The results show that the prevalence of intra‑hydrogen bonding in the poly(POPM) coating lead to a more compact structure and enhanced hydrophobicity against water, thereby enhancing the barrier ability of PBz based coatings against the penetration of corrosive substances.

Evaluating the efficacy of newly synthesized amino acid derivatives as corrosion inhibitors in acidic solutions

Three benzimidazole derivatives, with tryptophan (BIT), tyrosine (BIY), and histidine (BIH) amino acid units, have remarkable protective properties as eco-friendly corrosion inhibitors for steel under severe acidic conditions. At a temperature of 303 K, the corrosion inhibition efficiency of BIT, BIY, and BIH at a concentration of 10 mM is 90.09 %, 92.53 %, and 93.43 %, respectively. Electrochemical tests indicate that the adsorption of these substances on the substrate leads to an increase in charge transfer resistance and interfacial electric double layer thickness. This effectively hinders the dissolution of metal and the evolution of hydrogen. The analysis of the surface structure and appearance using SEM-EDS indicates that the inhibitors have the ability to create a protective coating through both chemical and physical bonding, effectively protecting the metal from corrosive substances. Theoretical calculations, such as Density Functional Theory (DFT) and Natural Bond Orbital (NBO) analysis, along with FUKUI analysis, help identify active sites and adsorption configuration. This enhances our understanding of the corrosion mitigation mechanism. These findings align with the experimental conclusion that the formation of a stable protective film contributes to superior inhibition performance against acidic corrosion conditions.

Severe ocular chemical injury in the UK: a British Ophthalmological Surveillance Unit study.

Severe ocular chemical injury is a potentially devastating condition which most commonly affects men of working age. Workplace injuries previously accounted for the majority of incidents, but there has been a recent increase in assaults involving corrosive substances throughout the UK. The objectives of this study were to determine the incidence and demographics of severe ocular chemical injury and describe current surgical management practices. Cases were prospectively ascertained through the British Ophthalmological Surveillance Unit monthly reporting system during 2019-21. In total, 20 cases involving 29 eyes met the inclusion criteria. The reported incidence of severe ocular chemical injury during the pre-pandemic period of the study was 0.24 per million. Cases due to alleged assault have become more common than workplace injuries. A total of 81% patients had persistent complications at 6 months requiring ongoing treatment, and 60% patients required surgical intervention. Although there are limitations with the case ascertainment methods, severe ocular chemical injury remains rare within the UK. There has been a proportionate increase in cases related to alleged assault compared with previous similar studies. Amniotic membrane grafting remains the most commonly performed surgical procedure in these patients.

Failure analysis of local effusion corrosion in small diameter gas pipeline: Experiment and numerical

In the later stage of gas well production, water–gas ratio increases, liquid carrying capacity decreases, gas field water accumulates in pipes for a long time, and the corrosion environment of pipelines becomes more and more severe. On the basis of carbon dioxide corrosion, microbial corrosion in gas field water accelerates catalytic pitting and finally leads to serious internal corrosion of pipelines. Therefore, accurate prediction of fluid distribution and flow characteristics in pipes is of great significance for engineering applications. In this work, the location and morphology of the corrosion pit were determined by physicochemical analysis. A computational fluid dynamics (CFD) model was established by using VOF and RNG k-ε models to predict fluid distribution characteristics and fluid accumulation locations in pipelines. The results showed that: 1) Corrosion and perforation occurred in the position of pipeline fluid accumulation. 2) The main elements of the corrosion pit on the inner surface of the pipe sample are O, Fe, C, S and Cl. The main corrosive substances in the pipeline corrosion pit are FeCO3 and Fe2O3. 3) The low-lying areas and uphill sections are prone to corrosion. A decrease in the fluid velocity in the pipe and a corresponding increase in the gas–liquid ratio will result in a greater accumulation of liquid in the pipe. 4) Magnetic flux leakage (MFL) detection method can be used to detect the characteristics and distribution of pipeline corrosion defects and determine the corrosion area. The research results are of great significance to the safety evaluation of small diameter pipelines for gathering and transporting in oil fields.

ZIF-8 modified the anode of the magnesium battery to improve the problems of voltage hysteresis and corrosion resistance

Magnesium is a promising anode material. However, the magnesium anode will quickly react with the electrolyte to form an ion-insulated passivation film, resulting in voltage hysteresis. Because the magnesium anode is easily corroded, it leads to a decrease in its electrochemical performance. In this paper, the anode of the magnesium battery was modified by ZIF-8 coating. The ZIF-8 coating can largely prevent contact between water in the solution and the surface of the magnesium anode, which can inhibit the passivation of the magnesium anode. The voltage hysteresis time is significantly reduced from 4 s before modification to 0.3 s, which also effectively reduces the resistance of the battery. Compared with the unmodified magnesium battery, the modified magnesium battery has a larger initial voltage and a longer discharge platform. The anode utilization rate is doubled compared with that before modification, and the specific energy density is also greatly improved. The ZIF-8 coating with porous network structure and hydrophobicity can slow down the infiltration of corrosive substances to some degree, prolong its transmission path, and provide better protection for the magnesium anode.

Surgical management of upper cervical esophagus stricture caused by ingestion of corrosive substances – a single-center experience

Introduction and aim. Corrosive strictures of the upper cervical esophagus and hypopharynx are hard to treat in the operating room because there is a high chance of aspiration during swallowing after a high-up or proximal esophageal anastomosis. In this cases, we aimed to evaluate the role of intraoperative dilatation of the proximal hypopharyngeal and cervical esophageal stumps during surgery. Material and methods. Patients who underwent surgery and had upper cervical esophageal and hypopharyngeal strictures from corrosive substance ingestion were included. Results. Out of total 27 patients, 10 had a cricopharyngeal or proximal cervical esophageal stricture with a long segment tho racic esophageal stricture that was treated with intra-operative dilatation (IOD) of the proximal hypopharyngeal stump. IOD was done in two cases with Hegar’s dilator and in three cases with wire-guided Savary Gillard dilators. In 74% (20/27) of the cases, the colon was frequently used as an esophageal substitute, while the stomach was only used in 10 cases. On follow-up, none of them developed repeated aspirations or required a tracheotomy. Conclusion. IOD of the proximal hypopharyngeal and cervical esophageal stumps during surgery for corrosive upper cervi cal esophageal or cricopharyngeal strictures helps to save the proximal stump and avoid frequent hospital stays and multiple surgeries.

Flawless polyaniline coating for preservation and corrosion protection of ancient steel spearheads: an archaeological study from military museum, Al-Qala, Egypt

The purpose of this research was to examine the viability of applying a flawless polyaniline coating on steel spearheads to preserve them and protect them from corrosion. The spearpoints, thought to be archaeologically significant, were acquired from the Military Museum in Al-Qala, Egypt. X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy were used to characterize the spearheads chemical composition and microstructure (EDX). The spearheads were determined to be constructed of steel and to have a coating of ferric oxide and other corrosion products on their exteriors. After that, a flawless polyaniline coating was electrochemically deposited onto the spearpoints in a way that was both quick and cheap. Many types of corrosion tests, such as electrochemical impedance spectroscopy and potentiodynamic polarization (PDP) readings, were used to determine the coating’s effectiveness. The steel spearheads’ findings revealed a significant improvement in their resistance to corrosion after being coated with flawless polyaniline. The coating served as a barrier, blocking out water and other corrosive substances and slowing the buildup of corrosion byproducts on the spearpoints. In conclusion, our research shows that a flawless polyaniline coating may be an effective anti-corrosion treatment for ancient steel artifacts. The approach is straightforward, cheap, and readily scalable for massive conservation efforts.