Corrosion Resistance Of Alloy Research Articles

Improved wear and corrosion resistance of magnesium AZ80 alloy prepared by laser surface remelting

Improved wear and corrosion resistance of magnesium AZ80 alloy prepared by laser surface remelting

Unveiling the influence of zirconium on the corrosion behavior of Fe-36Ni Invar alloy

The influence of zirconium (Zr) on the corrosion resistance of Fe-36Ni Invar alloy in a 3.5 wt% NaCl solution was systematically investigated. Results indicated that adding Zr promoted the formation of Zr-bearing intermetallic compounds (Ni7Zr2 and Ni2Zr). The phases suppressed the grain growth and numerous dislocations were enriched around the Ni-Zr phases. Unfortunately, the incorporation of Zr into Fe-36Ni Invar alloy impaired corrosion resistance. The marked disparity in Volta potential between the Ni-Zr phases and the matrix signified the existence of micro-galvanic coupling, which caused the matrix to dissolve preferentially. Furthermore, the matrix around the Ni-Zr phases possessed high dislocation density, promoting the emergence of local galvanic corrosion. The introduction of Zr also decreased the protectiveness of the passive film, which was ascribed to the reduction of the thickness of the passive film and the beneficial oxide content in the passive film.

Effect of stage gas nitriding on corrosion and wear resistance of Ti6Al4V alloy in physiological environment

Effect of stage gas nitriding on corrosion and wear resistance of Ti6Al4V alloy in physiological environment

Effects of Mo Addition on Microstructure and Corrosion Resistance of Cr25-xCo25Ni25Fe25Mox High-Entropy Alloys via Directed Energy Deposition

Effects of Mo Addition on Microstructure and Corrosion Resistance of Cr25-xCo25Ni25Fe25Mox High-Entropy Alloys via Directed Energy Deposition

Use of Pulsed Potentials for Electropolishing TA6V Parts Elaborated By Additive Manufacturing in Deep Eutectic Solvent

The Ti-6Al-4V alloy's high mechanical properties, low density, excellent biocompatibility, and corrosion resistance make it an ideal material for sectors such as aeronautics, astronautics and medical technology. The demand for increasingly complex part designs is speeding up the development of Additive Manufacturing (AM) technology, enabling the creation of shapes unachievable with traditional machining. However, the parts manufactured present significant surface roughness, thus reducing resistance to corrosion and mechanical stress. To mitigate these risks, homogeneous polishing of the entire shape is required. Electrochemical polishing is an all-round part treatment technique ideal for addressing AM challenges. Deep Eutectic Solvent (DES) electrolytes are well-suited for this application. The aim of this study is to develop electropolishing of Ti-6Al-4V parts in a DES solvent of ethylene glycol and choline chloride. The challenges posed by viscous layer thickness problems, as well as two methods to overcome them, are described, including agitation control and pulsed potentials.

State-of-the-Art titanium carbide hard coatings: a comprehensive review of mechanical and tribological behaviour

Abstract This present paper focuses on various conventional and advanced surface modification techniques to enhance surface characteristics, tribological behaviour, and mechanical properties of metals and alloys exposed to abrasive or corrosive environments. A particular emphasis is placed on the utilization of hard protective coatings, notably Titanium Carbide (TiC), known for its exceptional attributes including high chemical and thermal stability, elevated hardness, substantial elastic modulus and a low coefficient of friction. TiC coatings significantly contributes to the enhanced hardness, wear and corrosion resistance of metals and alloys. Deposition of TiC coatings using various technologies including chemical vapor deposition (CVD), physical vapour deposition (PVD) and laser-based approaches finds application in automobile manufacturing, cutting tools, marine environments, aerospace components, machinery parts among others. In this context the discussion intricately analyses the impact of processing parameters on the wear and hardness of TiC coatings along with characterization techniques employed for testing microstructure and tribological properties. A comparative study of various deposition methods is meticulously presented, offering insights into the strengths and limitations of each approach.

Effects of Ti and Y on resistance to corrosion in Fe–Cr-X Alloys

The effect of Ti and Y on the corrosion behavior of the FeCr alloy was investigated in a 3.5% NaCl solution. Ti was found to inhibit the formation of the σ phase, significantly reducing the presence of pitting in the material. In addition, Ti acted indirectly on the oxide layer, increasing the concentrations of Cr and Fe, consequently generating a probable enrichment of Cr2O3 and FeOOH, which enabled the formation of a more stable passive film resistant to attack by chloride ions. On the other hand, Y caused the precipitation of a phase identified as Fe17Y2, which was accompanied by an elongated σ phase, both located at the grain boundaries, besides the formation of Cr23C6 and Y2O3. Its addition resulted in an improvement in the corrosion resistance of the FeCr alloy by reducing the precipitation of the σ phase. However, its effect was much less important than that of Ti, since the results showed that the FeCrY alloy was still highly susceptible to localized forms of corrosion.

Investigation of Mechanical and Corrosion Properties of New Mg-Zn-Ga Amorphous Alloys for Biomedical Applications.

Magnesium alloys are considered as promising materials for use as biodegradable implants due to their biocompatibility and similarity to human bone properties. However, their high corrosion rate in bodily fluids limits their use. To address this issue, amorphization can be used to inhibit microgalvanic corrosion and increase corrosion resistance. The Mg-Zn-Ga metallic glass system was investigated in this study, which shows potential for improving the corrosion resistance of magnesium alloys for biodegradable implants. According to clinical tests, it has been demonstrated that Ga ions are effective in the regeneration of bone tissue. The microstructure, phase composition, and phase transition temperatures of sixteen Mg-Zn-Ga alloys were analyzed. In addition, a liquidus projection of the Mg-Zn-Ga system was constructed and validated through the thermodynamic calculations based on the CALPHAD-type database. Furthermore, amorphous ribbons were prepared by rapid solidification of the melt for prospective alloys. XRD and DSC analysis indicate that the alloys with the most potential possess an amorphous structure. The ribbons exhibit an ultimate tensile strength of up to 524 MPa and a low corrosion rate of 0.1-0.3 mm/year in Hanks' solution. Therefore, it appears that Mg-Zn-Ga metallic glass alloys could be suitable for biodegradable applications.

Enhancing the mechanical properties and corrosion resistance of biomedical Ti15Mo alloy with ultra-finer {332} twins via cyclic deformation

Mechanical properties, passivation behaviors and corrosion resistance of biomedical Ti15Mo alloy with ultra-finer twins were investigated. Cyclic deformation was conducted to activating more {332} twin variants via periodic changes of tension and compression. Microstructural refinement via numerous twins with the stable boundaries is different from other mechanisms, resulting in a higher hardness and maintaining the low elastic modulus after deformation and annealing. The results of electrochemical impedance spectroscopy and X-ray photoelectron spectroscopy tests, revealed that twin boundaries are beneficial to enhancing passivation behaviors via forming a thicker oxide film in PBS solution. The alloy with ultra-finer {332} twins exhibit a better corrosion resistance due to a lower passivation current. The expected biomedical performance was obtained in the alloy after ±3 % amplitude cyclic deformation and 730 °C/7 min annealing, in contrast to the initial alloy with coarse grains, increasing 8.8 % of the hardness, decreasing 46 % of the corrosion current and maintaining the low elastic modulus.

Investigation on corrosion behaviour of metal oxide nanoparticles reinforced magnesium composites by salt spray and immersion corrosion test methods

ABSTRACT This study explores the increasing utilisation of lightweight materials, particularly magnesium (Mg) alloy, in sectors such as automobile, aerospace, and marine due to its notable advantages such as high strength-to-weight ratio, good castability, and excellent damping capacity. Despite these merits, Mg alloy faces challenges, notably in wear and corrosion resistance. The research focuses on enhancing the corrosion resistance of Mg alloy by incorporating Zinc Oxide (ZnO), Manganese Oxide (MnO), and Titanium Oxide (TiO2) nanoparticles. The alloy AZ91D and three nanocomposites, namely AZ91D + 1% ZnO, AZ91D + 1% MnO, and AZ91D + 1% TiO2, were manufactured using a stir squeeze casting technique combined with an ultrasonication process. To confirm the even distribution of reinforcement particles, Optical Microscope (OM), Scanning Electron Microscope (SEM) and High-Resolution Scanning Electron Microscope (HR-SEM) were employed. X-ray Diffraction (XRD) analysis revealed the presence of matrix and reinforcement material with intermetallic precipitates around the grain boundaries. Corrosion properties were assessed following ASTM standards and utilising a 3.5% NaCl concentration. The study found that AZ91D + 1% TiO2 nanocomposites exhibited superior corrosion resistance compared to the AZ91D alloy, showing a remarkable 77.78% and 69.89% improvement in corrosion behaviour under salt spray and immersion environments, respectively, after 48 hours.

Corrosion behaviour of superaustenitic stainless steel N08029 in harsh acidizing environment

It is vital to examine the resistance to corrosion of corrosion resistant alloys (CRAs) in severe oilfield corrosive environments such as acidizing to validate their performance. Super austenitic stainless steel (SASS) UNS N08029 was recently developed to offer competitive and improved corrosion resistance in extreme and aggressive environments. However, no systematic studies have evaluated the N08029 performance in acidizing conditions. In this study, N08029 was investigated in harsh acidizing conditions of different HCl concentrations (up to 25 % HCl), long immersion duration (up to 48 h), and at elevated temperatures (up to 80 °C) using both weight loss and electrochemical measurement techniques. Interestingly, all the test methods show that the corrosion resistance of the SASS increases with increasing the concentration of HCl acid. This may be due to the formation of ferric chloride protective layer on the steel surface after the dissolution of the formed chromium oxide layer by the increasing acid concentration. The decrease in the corrosion rate observed at higher HCl concentrations is because the higher concentration of HCl causes the more ferric chloride layer to form on the metal's surface. This layer protects the metal from further acid attack. Also, after 24 h immersion duration, a decrease in corrosion rate with further increase immersion duration was observed which may is also due to the formation of more ferric chloride protective layer. However, the corrosion resistant of the SASS was observed to decrease with increase in temperature of the test solution. The decreased resistance of the SASS to corrosion with increase in temperature is associated with the instability or damage of the passive/protective film on the surface of the SASS at elevated temperatures.

Unveiling the novel anti-corrosion and anti-bacterial biofilm forming characteristics of eco-safe MWCNT-AZ91E alloy for food-processing surfaces

This study explores the eco-friendly modification of AZ91E alloy with MWCNT casting to enhance surfaces crucial for food processing, storage, and transportation, with a specific focus on reducing bacterial biofilm formation and preventing corrosion. Incorporating nanomaterials like MWCNT into magnesium alloys offers promising prospects for improving the surfaces of equipment and structures used in food-related industries. The advanced mechanical properties observed in MWCNT-doped alloys can lead to the development of lightweight yet durable surfaces essential for maintaining hygiene standards and ensuring food safety during processing, storage, and transportation. Employing sophisticated systematic practices such as XRD, FTIR, and Vickers hardness testing allows for comprehensive evaluation of surface modifications and mechanical enhancements. Furthermore, the demonstrated corrosion resistance of MWCNT-doped magnesium alloys is crucial for protecting surfaces from degradation caused by exposure to corrosive environments commonly encountered in food processing facilities and transportation systems. Additionally, the remarkable antibacterial properties exhibited by MWCNT-doped alloys hold promise for mitigating bacterial biofilm formation on surfaces, thereby contributing to enhanced sanitation and hygiene practices in food-related industries. KEY WORDS: Multiwalled carbon nanotube, Magnesium alloys, Anticorrosion, Squeeze casting, Antibacterial, Biofouling Bull. Chem. Soc. Ethiop. 2024, 38(6), 1897-1914. DOI: https://dx.doi.org/10.4314/bcse.v38i6.30

Study of the Synergistic Influence of Plasma Electrolytic Oxidation and Wet Post-Treatment on the Surface of AA7075.

In this study, we enhanced the corrosion and microbial resistance of aluminum 7075 alloys by applying a thin layer of alumina through plasma electrolytic oxidation (PEO) in an alkali-silicate electrolyte. In addition, the influence of film sealing on coated aluminum alloy 7075 was studied in detail, specifically in oil and water at 100 °C after treatment. The surface and cross-sectional morphology, element composition, and phase composition of the PEO coatings were characterized by using scanning electron microscopy (SEM) assisted with energy-dispersive X-ray spectrometry (EDS) and X-ray diffraction (XRD), respectively. The corrosion resistance of the coating on AA7075 PEO was evaluated before and after post-treatment using hot water and hump oil at 100 °C. This assessment was conducted by using various electrochemical techniques, including open-circuit potential (OCP), linear polarization resistance (LPR), potentiodynamic polarization scan (PD), electrochemical impedance spectroscopy (EIS), and cyclic potentiodynamic scan (CPS). The results showed that the corrosion resistance of the AA7075 alloy was significantly improved after the PEO coating. The AA7075 + SF, among all of the examined alloys, exhibited superior corrosion properties, due to its fat sealing. This is probably due to the formation of a mixed fatty acid layer from oil on the surface of the AA7075 PEO, which synthesizes a hydrophobic layer. Interestingly, the samples treated with PEO showed a great resistance to microbial growth.

Enhancing Corrosion Resistance and Antibacterial Properties of ZK60 Magnesium Alloy Using Micro-Arc Oxidation Coating Containing Nano-Zinc Oxide

Enhancing Corrosion Resistance and Antibacterial Properties of ZK60 Magnesium Alloy Using Micro-Arc Oxidation Coating Containing Nano-Zinc Oxide

Electrochemical stability of biodegradable Zn-Cu alloys through machine-learning accelerated high-throughput discovery.

Zn-Cu alloys have attracted great attention as biodegradable alloys owing to their excellent mechanical properties and biocompatibility, with corrosion characteristics being crucial for their suitability for biomedical applications. However, the unresolved identification of intermetallic compounds in Zn-Cu alloys affecting corrosion and the complexity of the application environment hamper the understanding of their electrochemical behavior. Utilizing high-throughput first-principles calculations and machine-learning accelerated evolutionary algorithms for screening the most stable compounds in Zn-Cu systems, a dataset encompassing the formation energy of 2033 compounds is generated. It reveals that most of the experimentally reported Zn-Cu compounds can be replicated, especially the structure of R32 CuZn5 is first discovered which possesses the lowest formation energy of -0.050 eV per atom. Furthermore, the simulated X-ray diffraction pattern matches perfectly with the experimental ones. By formulating 342 potential electrochemical reactions based on the binary compounds, the Pourbaix diagrams for Zn-Cu alloys are constructed to clarify the fundamental competition between different phases and ions. The calculated equilibrium potential of CuZn5 is higher than that of Zn through the forward reaction Zn + CuZn5 ⇌ CuZn5 + Zn2+ + 2e-, resulting in microcell formation owing to the stronger charge density localization in Zn compared to CuZn5. The presence of chlorine accelerates the corrosion of Zn through the reaction Zn + CuZn5 + 6Cl- + 6H2O ⇌ Cu + 6ZnOHCl + 6H+ + 12e-, where the formation of ZnOHCl disrupts the ZnO passive film and expands the corrosion pH range from 9.2 to 8.8. Our findings reveal an accurate quantitative corrosion mechanism for Zn-Cu alloys, providing an effective pathway to investigate the corrosion resistance of biodegradable alloys.

Investigation of sliding wear, electrochemical corrosion, and biocompatibility of Ti-Nb alloys for biomedical applications

This research emphasizes the development of biocompatible Ti-xNb (0, 5, 10, 15, 20, and 25 wt.%) alloys through powder metallurgy to attain a lower elastic modulus, high strength, low wear, and high corrosion resistance appropriate for biomedical implants. The developed alloys were comprehensively analyzed through microstructural, physical, mechanical, electrochemical, biological, and tribological investigations to assess their suitability by comparing their properties with commercially pure titanium (cpTi). The outcomes demonstrate, powder metallurgy is an effective route for developing Ti-Nb alloys with several desirable properties. Incorporating niobium (Nb) into titanium (Ti) introduces the β phase within the alloys, which increases with Nb concentration and contributes to decreasing the elastic modulus to as low as 43.47 ± 4.9 GPa. All Ti-Nb alloys exhibits higher hardness and compressive strength than cpTi, with values of 403.23 ± 21.38 HV and 1322.45 ± 25.64 MPa obtained for the Ti-10Nb alloy. A lower concentration of Nb shows comparable corrosion resistance of the Ti-Nb alloys to cpTi, whereas a higher Nb concentration is unfavorable. Furthermore, the tribological findings demonstrate superior antifriction and antiwear properties in all Ti-Nb alloys compared to cpTi. Notably, Ti-10Nb displays outstanding wear resistance with a 41.82% lower friction coefficient in dry conditions and 31.11% in simulated body fluid (SBF), along with 81.08% reduction in wear volume in dry conditions and 63.11% in SBF compared to cpTi. Among all developed alloys, Ti-10Nb exhibits various desired properties, suggesting its potential as an alternative to cpTi for biomedical implant applications.

Corrosion behaviour of 110SS steel in hydrochloric acid and blended acid system at 200°C

The influence of organic acids (formic acid, acetic acid) on the corrosion behaviour of 110SS steel, a hydrogen sulphide corrosion resistant alloy steel, in hydrochloric (HCl) acid environments was studied. The corrosion rates of 110SS steels in HCl acid and blended acid were measured using the high-temperature and high-pressure corrosion tester. Scanning electron microscopy was utilised to observe the morphology of corrosion products on steel samples corroded by different acid systems, and the energy dispersive X-ray spectrometer was used to analyse the elemental composition of the corrosion products. The corrosion morphology was observed using a 3D laser scanner. The results indicated that the corrosion rate of 110SS steel in HCl acid at 200 °C was an exponential function of HCl concentration. Reducing the HCl concentration significantly decreased the corrosion rate of 110SS steel. Organic acids and corrosion inhibitors synergistically reduced the corrosion of 110SS steel in HCl acid. Adding 3 wt.% organic acid to the 15 wt.% HCl acid system further reduced the corrosion rate, with a more pronounced effect observed in the HCl–formic acid system compared to the HCl–acetic acid system. Organic acids chemically adsorbed onto the steel surface and decomposed to produce CO, which hindered the attack of hydrogen ions on the metal. The added corrosion inhibitor and intensifier Sb2O3 resulted in the formation of a compact adsorption film on the steel surface, further inhibiting corrosion. The optimal mass ratio of HCl acid to organic acid was found to be 15% to 3%.

Enhancement of Wear and Corrosion Resistance of Ti6Al4V Alloy through Hollow Cathode Discharge-Assisted Plasma Nitriding.

In order to improve the wear and corrosion resistance of Ti6Al4V alloy, a Ti-N compound layer was formed on the alloy by plasma nitriding at a relatively low temperature (750 °C) and within an economical processing duration (4 h), in a mixture of NH3 and N2 gases with varying ratios. The influence of the gas mixture on the microstructure, phase composition, and properties of the Ti-N layer was investigated. The results indicated that the thickness of the nitrided layer achieved in a mixed atmosphere with optimal proportions of NH3 and N2 (with a ratio of 1:2) was substantially greater than that obtained in an atmosphere of pure NH3. This suggests that appropriately increasing the proportion of N2 in the nitriding atmosphere is beneficial for the growth of the nitrided layer. The experiments demonstrated that the formation of the surface nitrided layer significantly enhances the corrosion and wear resistance of the titanium alloys.

Biocompatibility and corrosion resistance of drug coatings with different polymers for magnesium alloy cardiovascular stents

Recently, advances in enhancing corrosion properties through various techniques, and the clinical application of biodegradable cardiovascular stents made from magnesium (Mg) alloys face challenges to corrosion resistance, blood compatibility, and biocompatibility. Drug-eluting stents (DES) offer a solution to enhance the corrosion resistance of Mg alloys while simultaneously reducing the occurrence of restenosis. In this study, WE43 Mg alloy was pretreated using electropolishing technology, and different polymers (PEG and PLLA) were used as drug-polymer coatings for the Mg alloy. At the same time, PTX, an anticoagulant, was incorporated to achieve drug coating of different polymers on WE43 Mg alloy. The corrosion resistance of different polymer-drug coatings was assessed using a plasma solution. Furthermore, in vitro and in vivo tests were used to evaluate the blood biocompatibility of these coatings. The results indicated the PTX-PEG-coated WE43 Mg alloy exhibited the highest corrosion resistance and the most stable drug release profile among the tested coatings. Its hemolysis rate of 0.6 % was within the clinical requirements (<5 %). The incorporation of PEG prevents non-specific protein adsorption and nanoparticle aggregation, enhancing the surface hemocompatibility of WE43 Mg alloy. Therefore, the PTX-PEG coating shows promising potential for application in the development of drug-coated Mg alloy.

Biomimetic hydrogel coatings for improving the corrosion resistance, hemocompatibility, and endothelial cell growth of the magnesium alloy

The fast biodegradation and poor biocompatibility of Mg alloys in physiological environments are still the main problems restricting their application in cardiovascular stents. In this study, the hydrogel coatings (SBMA-AAM) with different proportions of methacryloyl ethyl sulfobetaine (SBMA) and acrylamide (AAM) were built on the surface of AZ31B magnesium alloy through ultraviolet (UV) polymerization. The corrosion degradation behavior, hemocompatibility, and endothelial cell (EC) growth performance of the samples were studied in detail. The findings revealed that the uniform and dense SBMA-AAM coatings could significantly enhance the corrosion resistance. In addition, the hydrogel coatings showed excellent hydrophilicity, which increased the albumin adsorption while inhibiting the fibrinogen adsorption, and thus reduced the platelet adhesion and activation and hemolysis rate, accordingly significantly enhancing their anticoagulant performance. Furthermore, SBMA-AAM hydrogel coating promoted the EC adhesion and proliferation and the vascular endothelial growth factor (VEGF) and nitric oxide (NO) secretion of ECs, which is conducive to promoting endothelialization. When the concentration ratio of SBMA and AAM was 1: 2, the modified magnesium alloy showed the best corrosion resistance and biocompatibility. Therefore, the SBMA-AAM hydrogel coating could effectively regulate the corrosion degradation performance and biocompatibility of Mg alloys, laying a foundation for the application of Mg alloys in cardiovascular stents.