Corrosion Resistance Of Mild Steel Research Articles

Role Of Zncro4 and Graphene Mixture in Boosting Corrosion Resistance of Mild Steel

Role Of Zncro4 and Graphene Mixture in Boosting Corrosion Resistance of Mild Steel

Potential of water-soluble chitosan Schiff bases extracted from Metapenaeus dobsoni shells as effective corrosion inhibitors

Corrosion causes significant economic losses and structural failures in industries, highlighting the need for eco-friendly inhibitors. Chitosan (CS), a biodegradable and non-toxic biopolymer, shows potential, though its limited water solubility restricts its applications. To overcome this challenge, this study presents the synthesis of two water-soluble chitosan Schiff bases (CSBs) derived from the shells of Metapenaeus dobsoni (M. dobsoni). The extracted CS exhibits a remarkable degree of deacetylation exceeding 95 %, which was subsequently modified through reactions with o-vanillin (2-hydroxy-3-methoxybenzaldehyde) (CSB I) and 2,3-dihydroxybenzaldehyde (CSB II). Structural characterization using spectroscopic techniques confirmed the successful formation of CSBs. Electrochemical measurements were employed to assess the corrosion resistance of mild steel in 0.5 M HCl with varying concentrations of CSB I and CSB II. The results revealed superior corrosion inhibition by CSB II (% IE = 94.48 %) compared to CSB I (% IE = 88.80 %). The methoxy group in CSB II contributed to its higher electron density and enhanced adsorption, leading to better surface coverage and corrosion resistance. Both inhibitors followed the Langmuir isotherm, suggesting a mix of physisorption and chemisorption. These CSBs are promising for corrosion control in industries like pipelines, storage tanks, construction materials, and acid pickling.

Promising corrosion resistance of mild steel, copper, and aluminum in hydrochloric acid solution using an environmentally friendly corrosion inhibitor

The current study assessed the anticorrosion features of 6-chloro-2-(4-chlorophenyl)imidazo[1,2-a]pyridine-3-carbaldehyde (AIM) in mitigating corrosion of three different metals: Mild Steel (MS), Copper (Cu) and Aluminum (Al) in 1 M HCl solution. The adsorption process of AIM on these metal surfaces, as well as the stability of the adsorbed layer and its relationship with the type of metal were comprehensively investigated. To achieve our objectives, several techniques were used, such as: Potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), SEM surface characterization, and theoretical approaches. Electrochemical impedance spectroscopy investigations revealed high corrosion inhibition rates, reaching 99.01 %, 96.06 %, and 84.8 % for Cu, MS and Al, respectively, at a concentration of 10−3 M of AIM. Potentiodynamic polarisation validated the mixed type nature of inhibitor, a satisfactory correlation was observed between the results obtained by EIS and those obtained by the PDP technique. The adsorption study showed that the process was mainly controlled by chemical adsorption, and metal dissolution was an endothermic process. Additionally, surface analysis by scanning electron microscopy (SEM) confirmed the formation of a protective AIM film on the electrode surface, resulting in a significant reduction in metal dissolution in the presence of aggressive ions. The exploration of the relationship between molecular structure, inhibitory properties of AIM and the studied metals, was conducted through quantum chemical analysis and dynamic molecular simulation.

Evaluation of 14-(p-tolyl)-14H-dibenzo[a,j]xanthene as a Highly Efficient Organic Corrosion Inhibitor for Mild Steel in 1 M HCl: Electrochemical, Theoretical, and Surface Characterization

Corrosion of mild steel, particularly in acidic environments such as hydrochloric acid (HCl), remains a critical issue due to its impact on material durability, economic costs, and safety concerns. This study introduces 14-(p-tolyl)-14H-dibenzo[a,j]xanthene (ZM5), a novel and highly effective organic corrosion inhibitor, to mitigate this challenge. Employing advanced electrochemical techniques: electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP), we evaluated ZM5’s performance in a 1M HCl solution, revealing an impressive inhibition efficiency of 94.7%. Surface characterization using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX) further confirmed the formation of a robust protective film on the steel surface, shedding light on ZM5’s adsorption mechanisms. Complementing the experimental findings, Density Functional Theory (DFT) simulations provided theoretical insights into the anti-corrosion mechanism of ZM5, aligning well with observed results. These findings underscore ZM5's potential as a highly promising corrosion inhibitor for industrial applications, effectively enhancing the corrosion resistance of mild steel in aggressive environments.

A comprehensive investigation of oxygen/graphite carbon nitride smart Nano coatings for sustainable maintenance and sacrificial anode protection of mild steel

AbstractBACKGROUNDThis study enhancing the corrosion resistance of mild steel (MS) by incorporating photo‐catalyst‐doped graphitic carbon nitride (g‐C₃N₄) nano‐sheets containing silver (Ag) and oxygen (O₂) into a solar light‐active photoelectrochemical anticorrosion paint with polyester (PE). The objective is to provide sacrificial anode protection through visible light activation.RESULTSThe developed paint forms a uniform film on the MS surface, effectively providing anodic protection under visible light. Characterization techniques, including energy‐dispersive X‐ray spectroscopy (EDX), transmission electron microscopy (TEM), Fourier‐transform infrared spectroscopy (FTIR), and UV–Vis spectroscopy, confirm the molecular structure of the nano‐sheets. Corrosion resistance, assessed through weight loss measurements and open circuit potential (OCP) tests, shows significant improvement with the addition of Ag/g‐C₃N₄ and Ag‐O₂/g‐C₃N₄ nano‐sheets at an optimized concentration of 15 mg. The protection efficiency is ranked as follows: O₂‐g/C₃N₄ > O‐g/C₃N₄ > Ag‐O₂/g‐C₃N₄ > Ag‐g/C₃N₄ > g‐C₃N₄. After 28 days of immersion in seawater, MS coated with O₂/g‐C₃N₄ exhibited the least weight loss, with an inhibition efficiency of up to 99%. Electrochemical impedance spectroscopy (EIS) further demonstrated enhanced coating resistance for the O₂/g‐C₃N₄ coating (Rct = 3.76 kΩ.cm2, Rcoat = 1.69 kΩ.cm2) compared to pure PE (Rct = 0.005 kΩ.cm2, Rcoat = 0.096 kΩ.cm2).CONCLUSIONThe synthesized O₂/g‐C₃N₄ and Ag‐O₂/g‐C₃N₄ nano‐sheets exhibit high surface areas and enhanced water dispersibility, which contribute to significant corrosion protection of MS. The electrochemical performance, including weight loss and OCP measurements, highlights the potential of these nano‐sheet photo‐catalysts in advancing corrosion resistance technologies, with broad implications for materials science and engineering applications. © 2024 Society of Chemical Industry (SCI).

Insight into the corrosion resistance of mild steel in an acidic environment in the presence of an organic extract: Experimental and computational approach

Green corrosion inhibitors are crucial in lowering the rate at which metals corrode as well as the negative environmental effects of hazardous substances. Considering this, Curcuma longa (CL) root extract was used as an effective and safe corrosion inhibitor in this study. The inhibitory efficacy was thoroughly investigated using the weight loss (WL), open circuit potential (OCP), electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization (PDP) techniques, respectively. The inhibitor was found to be effective at impeding the rate of deterioration of mild steel in 1 M HCl and 0.5 M H2SO4 environments. In a mixed-type mode, the CL reduced the anodic and cathodic reactions. However, in a 0.5 M H2SO4 environment, CL proved to be slightly more effective compared to a 1 M HCl environment. Inhibition efficiency values of 91.8 % (0.5 M H2SO4) and 89.6 % (1 M HCl) were obtained. The Langmuir adsorption isotherm (LAI) was used to validate the results. Some surface probe analysis such as scanning electron microscopy (SEM), atomic force microscopy (AFM), Fourier transform infrared spectroscopy (FR-IR), and X-ray photoelectron spectroscopy (XPS), were used to complement the electrochemical results. Quantum chemical computations confirmed some active sites on the molecular structures of a few selected active constituents of the CL extract.

Exploring the Anti-Corrosion, Photocatalytic, and Adsorptive Functionalities of Biogenically Synthesized Zinc Oxide Nanoparticles

This study reported the synthesis of ZnO nanoparticles (ZnO NPs) using Cucurbita pepo L. seed extract and explored their multifunctional properties such as anti-corrosion, photocatalytic, and adsorption capabilities. The synthesized ZnO NPs were characterized by Fourier-transform infrared spectroscopy (FTIR) to identify their functional groups, thermogravimetric analysis (TGA) to assess their thermal stability, transmission electron microscopy (TEM), and scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDX) to determine their size, morphology, and elemental composition. The characterization of biofabricated ZnO NPs revealed an average particle size of 32.88 nm; however, SEM displayed a tendency for the particles to agglomerate. Furthermore, the X-ray diffraction (XRD) and EDX analysis confirmed the NPs as ZnO, matching patterns reported in the literature. In this study, the potential of the biogenic ZnO NPs was explored for multifunctional applications. Zinc oxide nanoparticles exhibited a higher capacity for adsorbing hydrogen sulfide (H2S) compared to bulk zinc oxide, mostly because of their larger surface area. In addition, electrochemical studies demonstrated a substantial enhancement in the corrosion resistance of mild steel in a 1.0 M HCl solution. ZnO NPs also demonstrated remarkable photodegradation effectiveness, reducing 75% of methyl orange in 60 min under sun-light irradiation. This implies that they could be used to remediate organic pollutants (organic dyes) from wastewater.

Enhancing the corrosion resistance of mild steel coated zinc studies

In the presence of a newly created brightener, the zinc metal is coated on steel using the electro deposition process. Experiments using hull cells are used to optimize the settings and components of plating baths. Tafel Polarization and EIS techniques were used to conduct corrosion experiments, which made it possible to investigate the brilliant zinc coating's effective corrosion resistance. SEM and Reflectance spectroscopy both confirm that the bright zinc coating has modified surface morphology. XRD analysis is used to study and validate changes in crystallite orientation and phase structure. Electrochemical methods and theoretical molecular dynamic (MD) simulations were used to examine the interaction between Zn and the metal surface. FTIR spectroscopy has been used in blend investigations which impacts on the physical characteristics of polymer blends. The results of these research showed how novel brighteners can improve zinc deposits' brightness and corrosion resistance when applied to mild steel substrates.

Trisodium phosphate-loaded magnesium‑aluminum layered double hydroxides/oxidized-multiwalled carbon nanotubes self-assembled 2D-nanohybrid for designing a multifunctional smart epoxy nanocomposite

In this study, a hybrid nanomaterial based on layered double hydroxides (LDH) and multi-walled carbon nanotubes (MWCN) was fabricated using a co-precipitation method. Trisodium phosphate (TP) was loaded into the designed nanocarrier to enhance the corrosion resistance of mild steel in 3.5 wt% NaCl media. Fourier transform infrared (FT-IR) spectroscopy, Raman, and X-ray diffraction (XRD) analyses were carried out to investigate the magnesium‑aluminum layered double hydroxides/oxidized-multiwalled carbon nanotubes (Mg-AL-LDH/O-MWCN) structure and morphology before and after loading of trisodium phosphate. Furthermore, the nanocarrier inhibition capability was evaluated through electrochemical impedance spectroscopy (EIS), polarization, and field emission-scanning electron microscopy (FE-SEM) techniques. Electrochemical impedance spectroscopy (EIS) was also employed to estimate the anticorrosion properties of the epoxy coating loaded with TP-LDH/O-MWCN. The EIS evaluation of the intact coating revealed the impedance at the lowest frequency (|Z|0.01 Hz) of about 109 Ω.cm2 after 42 days of immersion for the trisodium phosphate-layered double hydroxides/oxidized-multi-walled carbon nanotubes@epoxy (TP-LDH/O-MWCN@EP) sample and the lowest value of breakpoint frequency was obtained for this sample (fb = 0.063 Hz). These findings prove the trisodium phosphate-layered double hydroxides/oxidized-multi-walled carbon nanotubes (TP-LDH/O-MWCN) particles' effectiveness in the epoxy coating water/ion barrier function enhancement. EIS results indicated the enhancement of the charge transfer resistance (Rct) of the scratched coatings, from 65.97 kΩ.cm2 for the pure epoxy (EP) sample to 94.87 kΩ.cm2 for the trisodium phosphate-layered double hydroxides/oxidized-multi-walled carbon nanotubes@epoxy (TP-LDH/O-MWCN@EP) sample, revealing the self-repairing behavior of the designed coating. In addition, the adhesion properties of the samples coated with LDH/O-MWCN@EP and TP-LDH/O-MWCN@EP were studied by pull-off and cathodic disbonding tests, leading to a 33% reduction in adhesion loss and a 52.23% reduction in the diameter of cathodic delamination. The tensile test conducted on the samples indicated an increase in the ultimate tensile strength (σUTS), elongation break (Ɛb), and toughness values by 188%, 223%, and 800%, respectively, in comparison with the pure epoxy (EP) sample.

Effects of Welding Techniques on the Corrosion Resistance of Mild Steel

The performance and longevity of welded structures depend heavily on corrosion resistance, particularly when mild steel is used as the primary material. The paper provides an overview of the investigation of the influence of various welding techniques on the corrosion resistance of mild steel. The study combines mild steel specimens using spot-welding, gas metal arc, and electric arc welding techniques. Electrochemical and immersion testing techniques are used to assess the welded samples' resistance to corrosion. The impact of metal microstructure, welded zone surface characteristics, corrosion rates, and filler material selection on corrosion resistance is examined. The results demonstrate that the choice of welding process has a significant effect on mild steel corrosion resistance. Some techniques have a higher level of corrosion resistance owing to the use of heat. As exposure duration rises, both diluted and concentrated hydrochloric acids cause weight loss in the absence of an inhibitor. The temperature increased over time until 190 minutes, which resulted in a decrease in temperature efficiency. In the impact test, adding 3%, 6%, and 9% of the welded components to the metal alloy increased the impact's energy output from 12.32 J to 12.69 J, 12.99 J, and 13.51 J, respectively. The energy effect of the reinforced mild steel was reduced owing to the brittleness of the welded parts relative to the ductile metal matrix. The composite absorbs impact stresses, and the enhanced weight ratio of the welded mild steel thereby increases its toughness.

New inorganic inhibitors derived from cefotaxime to enhance corrosion resistance of mild steel in 3% NaCl

To overcome the threat of corrosion and its cost, a new Schiff base was prepared and utilized to synthesize inorganic inhibitors to enhance corrosion resistance and reduce current density. The Schiff base was obtained from the interaction of cefotaxime with acetylacetone, while 1H NMR and IR spectra were used to confirm the preparation. Moreover, FeIII, CoII, NiII and CuII metal salts were reacted with the Schiff base to give the corresponding complexes. Meanwhile, the non-ionic behavior of the observed complexes in solutions was proved from the conductance results. In addition, the octahedral geometry and the postulated structure of complexes were determined from CHNM%, IR spectroscopy, UV-visible spectra, and TGA analysis. Also, the energy of molecular orbitals (HOMO and LUMO) and other quantum mechanics parameters were calculated using the DFT method. The observed results indicated the reactivity of metal complexes and their ability to donate electrons more than the Schiff base. Furthermore, the corrosion rate of a steel sample under various concentrations of inhibitors was calculated by a potentiodynamic polarization test. The obtained data displayed that metal complexes declined the corrosion rate more than the Schiff base; therefore, the binding between the metal ion and the Schiff base improved the inhibition efficiency.

Enhancing corrosion resistance of mild steel in hydrochloric acid with Chiquita banana sap extract.

The corrosion of metals is still a huge challenge for various industries, and the pursuit of effective treatments ensures environmental sustainability. In this study, we utilized Chiquita banana sap-water extract (BSWE) to prevent mild steel from electrochemical corrosion in a 0.1 M HCl at room temperature. Corrosion resistance was assessed using various electrochemical methodologies, combining with surface characterization techniques. The results showed a high level of effectiveness when the corrosion current density decreased from 3292.67 μA cm-2 (for the sample immerged in the blank solution) to 187.33 μA cm-2 after 24 hours of immersion in the solution containing BSWE at a 2000 ppm concentration, equivalent to corrosion efficiency of 94.32%. Surface characterization revealed diminished corrosion on the inhibited steel surface due to the formation of a protective layer. X-ray photoelectron spectroscopy results demonstrated the presence of BSWE ingredients combining with iron oxides and hydroxides to form a smooth protective layer. Furthermore, theoretical calculations also indicated that the addition of BSWE can reduce steel surface damage when exposing to corrosive environment. The inhibitor based on banana sap extract can be referred to as a sustainable protective coating since it is biodegradable, abundantly available in banana plants and free of other harmful substances.

Examination of the main chemical components of essential oil of Syzygium aromaticum as a corrosion inhibitor on the mild steel in 0.5 M HCl medium

The study delves into the versatile applications of essential oils, natural aromatic compounds derived from plants through hydro-distillation or cold extraction, across industries such as cosmetics, fragrances, food processing, traditional medicine, and agriculture. Notably, these plant-derived compounds have gained prominence as corrosion inhibitors for metals and alloys in acidic environments. The research focuses on evaluating the inhibitory capacity of Suzygium aromaticuim on regular steel submerged in an acidic medium, employing various concentrations of essential oil (1.5 g/L to 6 g/L). The inhibitory effectiveness was evaluated using electrochemical techniques, including potentiodynamic polarization curves and electrochemical impedance spectroscopy. Electrochemical measurements and optical microscope analyses were used to examine the effect of cloves' essential oils on the corrosion resistance of mild steel in a 0.5 M HCl media. NMR and IR spectroscopy were used to learn about the two isolated chemicals (eugenol and β-caryophyllene). The corrosion-inhibiting properties of β-caryophyllene at 2 g/L in an acidic media were studied. Density functional theory (DFT) computations and molecular dynamics simulations were used to isolate the essential oil component of cloves responsible for the corrosion inhibition of mild steel. Inhibition effectiveness peaked at 94 % at 4 g/L, leading the researchers to infer that the natural substance is a mixed-type inhibitor. Optical microscope analysis confirmed the protection offered at the optimum concentration, while β-caryophyllene demonstrated noteworthy inhibitor efficiency, especially when compared to Eugenol. DFT analysis further supported the corrosion inhibition potential of β-caryophyllene in aggressive solutions.

Experimental and computational study of L-Glutathione reduced as a green corrosion inhibitor for mild steel in alkaline environment

L-Glutathione reduced (GSH) is a small molecule peptide found in large quantities in living organisms, particularly in animal liver cells. Its unique structure gives it great potential to act as an environmentally friendly and efficient corrosion inhibitor. The inhibition properties of GSH for mild steel in simulated concrete pore solutions (SCPS) containing chlorine was investigated by electrochemical tests and SEM-EDS surface analysis. According to the experimental results, GSH mainly blocked the cathodic corrosion reaction and has a corrosion inhibition efficiency of up to 92.3% at room temperature, enhancing the corrosion resistance of mild steel. The isothermal adsorption results indicate that the adsorption behavior of GSH on the surface follows the Langmuir isothermal adsorption model. Both quantum chemical calculations (QC) and molecular dynamics simulations (MD) show that GSH can be effectively adsorbed onto mild steel substrates, thus protecting the surface from erosion. Finally, the results of the above experiments and theoretical calculations are combined to elucidate the inhibitive mechanism: GSH molecules binds to the iron surface via the sulfur, nitrogen and oxygen atoms in the molecule, thus adsorbing to the iron surface in a tiled manner and forming a protective film to prevent the corrosive material from contacting the iron surface.

The Corrosion Inhibition of Montmorillonite Nanoclay for Steel in Acidic Solution.

The aim of this research is to study the anticorrosive behavior of a coating consisting of modified montmorillonite nanoclay as an inorganic green inhibitor. The anticorrosion protection for mild steel in 1.0 M HCl solution is studied via weight loss, electrochemical methods, SEM, and XRD. The results proved that montmorillonite nanoclay acts as a good inhibitor with a mixed-type character for steel in an acidic solution. Both anodic and cathodic processes on the metal surface are slowed down. There is a clear direct correlation between the added amount of montmorillonite nanoclay and the inhibition efficiency, reaching a value of 75%. The inhibition mechanism involves the adsorption of the montmorillonite nanoclay onto the metal surface. Weight loss experiments are carried out with steel samples in 1.0 M HCl solution at room temperature, and the same trend of inhibition is produced. SEM was used to image the surface at the different stages of the corrosion inhibition process, and also to examine the starting nanoclay and steel. XRD was used to characterize the nanoparticle structure of the coating. Montmorillonite nanoclay is an environmentally friendly material that improved the corrosion resistance of mild steel in an acidic medium.

Surface interactions and improved corrosion resistance of mild steel by addition of new triazolyl-benzimidazolone derivatives in acidic environment

Three triazolyl-benzimidazolone derivatives, namely TB-CH2Ph, TB-NO2Ph& TB-Ph, were evaluated for their corrosion protection potential on mild steel (MS) in 1 M HCl. Various techniques, such as Weight-Loss (WL), PotentiodynamicPolarization (PDP)and Electrochemical Impedance Spectroscopy(EIS) measurements, were applied to prove the inhibition potential of TB-CH2Ph, TB-NO2Ph& TB-Ph against MS corrosion. The surface morphology was explored using Atomic force microscopy (AFM), Scanning Electron Microscopy (SEM) and Electron DispersionSpectroscopy(EDS). EIS outcomes revealed that TB-CH2Ph, TB-NO2Ph& TB-Ph exhibit high inhibition effectiveness (ηEIS%) of 90.4%, 95.7% and 92.8%, respectively, at a concentration of 10–4M.The inhibition performance sequence is TB-NO2Ph > TB-Ph > TB-CH2Ph. Moreover, the slight shift in corrosion potential with respect to the blank result, suggests that the compounds exhibited mixed-type inhibitive effects. Also, DFT and Monte Carlo simulation studies confirmed the magnitude of adsorption of the three inhibitor molecules on the MS surface.

Electrochemical studies on the corrosion resistance of mild steel in 1 M HCl solution before and after emulsion coating

Electrochemical studies on the corrosion resistance of mild steel in 1 M HCl solution before and after emulsion coating

Electrochemical investigation of the influence of a durable exterior emulsion coating on the corrosion resistance of mild steel in simulated concrete pore solution

Electrochemical investigation of the influence of a durable exterior emulsion coating on the corrosion resistance of mild steel in simulated concrete pore solution

Remarkably Corrosion Resistant Graphene Coating on Steel Enabled Through Metallurgical Tailoring.

Graphene coatings developed by chemical vapor deposition (CVD) that possess extraordinary/unique characteristics as barrier against aggressive environment can improve the corrosion resistance of Ni and Cu by up to two orders of magnitude. However, because of some compelling technical reasons, it has thus far been a nontrivial challenge to develop graphene coatings on the most commonly used engineering alloy, mild steel (MS). To circumvent the challenge simply by first electroplating MS with a Ni layer is attempted, and then developing CVD graphene over the Ni layer. However, this approach proved too simplistic and does not work. This necessitated an innovative surface modification of MS (based on basic metallurgical principles) that enabled successful CVD of graphene coating on MS. The graphene coating thus developed is demonstrated to improve the corrosion resistance of mild steel by two orders of magnitude in an aggressive chloride solution, through electrochemical testing. This improvementwas not only sustained for the entire test duration of >1000h; but there is a clear trend for the resistance to be possibly everlasting. The optimized surface modification that enabled development of CVD graphene coating on mild steel is generic in nature, and it should enable graphene coating on other alloy systems, which would otherwise not be possible.

Reinforced corrosion resistance of mild steel in acidic medium by bis(2-acetylpyridine)dithiosemicarbazone (DTSc): electrochemical, surface and spectroscopic studies

Reinforced corrosion resistance of mild steel in acidic medium by bis(2-acetylpyridine)dithiosemicarbazone (DTSc): electrochemical, surface and spectroscopic studies