Corrosion Protection Of Metals Research Articles

A novel corrosion inhibitor for copper in sulfuric acid media: Complexation of iodide ions with Benincasa Hispida leaf extract

In the context of green and low-carbon development, the rapid development of industry brings the problem of metal corrosion costs increase, metal corrosion protection methods are of great concern. Extracts from Benincasa hispida leaves (BHLE), which were obtained through pressurised liquid extraction, were employed as a inhibitor for copper corrosion in 0.5 M H2SO4. Their composition and anti-corrosion properties were subsequently analyzed and evaluated. The electrochemical analysis results indicated that BHLE functions as a cathodic-type corrosion inhibitor. The anti-corrosion performance intensifies with the increase in concentration but diminishes gradually as the temperature rises, when the concentration of BHLE is 400 mg/L, the corrosion inhibition efficiency can reach 91.82 %, when the concentration of added potassium iodide reaches 16 mg/L the slow-release efficiency of the compounded corrosion inhibitor reaches 96.92 %. The addition of I− strengthens the inhibition efficiency through the adsorption form dominated by competitive adsorption. The adsorption of BHLE onto the surface of copper follows the Langmuir monolayer adsorption model.

A simple strategy to significantly improve the anticorrosion and aging resistance of epoxy coatings by adding polyaniline modified multi-walled carbon nanotubes

Epoxy coatings are widely used for corrosion protection of metals, but under extremely harsh environments, the epoxy polymer chains such as the C-O bonds of epoxy ether and aromatic ether, and the -OH in the epoxy chain structure can also undergo aging and degradation, leading to the failure of the coating in service. How to extend the anti-aging capability of epoxy resins while maintaining their other properties unchanged has become a major challenge in the practical application of epoxy coatings. In this study, the polyaniline (PANI) modified multi-walled carbon nanotubes (MWCNT@PANI) were synthesized by polymerization in-situ and added to epoxy resin as an anti-aging filler. The various measurements have been adopted to characterize the composition and structure of MWCNT@PANI, and the anticorrosive performance of the composite coating for carbon steel were evaluated via salt spray, chemical aging and UV light aging. Results showed that the impedance value of the blank epoxy coating decreases by at least two orders of magnitude after the salt spray tests, and the contact angle decreases by about 30° and gradually changes from hydrophobic to hydrophilic, indicating a significant decline in corrosion resistance. In contrast, the composite coating confirmed the excellent anti-aging performance, while the impedance values increased by approximately 2-5 orders of magnitude compared to that in blank epoxy coatings, and remained around 1010 Ω·cm2. Given the dense encapsulation of MWCNT@PANI, the dispersion stability between the filler and EP can be improved, and the effective corrosion resistance performance was also supported by molecular dynamic simulation. Besides that, the ability of free radical quenching along with the labyrinth effect and hydrophobic interaction have also been investigated to explain the anticorrosion and anti-aging mechanism.

Carbon Micron-size Content Dependency in Epoxy/Carbon Composite Coated onto SPCC Plate for Automotive Bodies Protection

Conventional epoxy coating for surface metal corrosion protection reported many unsolved technical problems. Adding filler in the epoxy could enhance the promising properties of the composite coating. Our work describes in detail the synthesizing and characterizing epoxy/carbon composite coating. Epoxy was mixed with thinner high gloss (HG) and hardener and stirred using a stirrer apparatus. After blending, various carbons were added (1 wt. %, 3 wt. %, and 5 wt. %) and then appropriately stirred. The different mixture composite was coated onto the steel plate cold rolled coiled (SPCC) plate using high-volume low-pressure (HVLP) in two passes. Various characterizations were performed, including crystallographic orientation, Infra-Red (IR)-spectra, surface morphology, thickness, hydrophobicity, hardness, and corrosion using X-ray diffraction (XRD), Fourier transform infrared (FTIR), Scanning electron microscopy (SEM), portable dry film coating thickness (DFT), digital camera, Vickers microhardness tester, and Potentiostat, respectively. More carbon micron-sized content led to elevate the peak intensity, surface bumpiness, and hydrophobicity. The uppermost external bumpiness and hydrophobicity values are 23.51 µm and 101◦. Hardness depends on carbon content and more carbon leads to an increase in the hardness of the composited coating. The highest average Vickers hardness value is 28.24 HV. The coating thickness influenced the corrosion rate, more coating thickness promoted lesser corrosion rate. The highest coating thickness (60.8 µm) promoted a corrosion rate of around 5.65×10−4 mmpy.

Microstructural, tribological, and corrosion behavior of B4C-added TiO2 coatings applied on 316 L stainless steel via sol-gel method

Corrosion protection of metals is essential for a wide range of technological applications, and coating metal surfaces with protective materials is a commonly employed method to achieve this. Among these, TiO2 coatings are extensively used due to their excellent photocatalytic properties, their applications in sensing and solar cells, and enhancing the corrosion and wear resistance of metal surfaces. Recent advancements have focused on the incorporation of carbide particles, such as B4C, to further improve the performance of TiO2 coatings. In this study, TiO2 coatings containing 0–3.25 wt% B4C were applied to a 316 L stainless steel substrates using the sol-gel method. The coatings were characterized by XRD and SEM-EDS analyses, and their wear and corrosion properties were evaluated using ball-on-disc wear tests and corrosion tests in NaCl solutions. The results demonstrated that lower concentrations of B4C led to improved wear resistance, likely due to the formation of a durable tribolayer, while higher concentrations reduced the wear resistance, attributed to increased oxidation and the formation of brittle phases. Corrosion resistance was enhanced in coatings containing 0.25 wt% and 1.25 wt% B4C, which can be attributed to the formation of protective B2O3 phases. However, at higher B4C concentrations, the corrosion rate increased, primarily due to the presence of cracks in the coating structure. Overall, the addition of 0.25 wt% B4C to the TiO2 coating significantly improved wear and corrosion resistance, indicating its potential as an effective additive for protective coatings.

Advanced eco-friendly dual-layer coating: Combining superhydrophobicity with smart self-healing for superior metal protection

In this study, a double-layer composite coating was developed by integrating a superhydrophobic top layer with a smart self-healing bottom layer. The superhydrophobic top coating demonstrated a high water contact angle of up to 153°, showcasing excellent mechanical properties, corrosion resistance, self-cleaning ability, and resistance to fouling, ice formation, and scaling. Notably, the anti-scaling property of the coating remained above 80 % after 36 h of immersion. The bottom layer, composed of waterborne epoxy resin and pH-responsive smart fillers, provided enhanced corrosion resistance and self-repairing capabilities while maintaining environmental friendliness. Experimental results indicated that the impedance value of the composite coating could reach 1010 Ω·cm2 at 0.01 Hz, significantly surpassing the corrosion resistance of traditional waterborne epoxy resin coatings. Additionally, the protective effect of the superhydrophobic top layer was evident even after the coating was damaged, suggesting a novel approach for employing superhydrophobic coatings in metal corrosion protection.

Multifunctional organic-inorganic hybrid coating for enhanced bronze corrosion protection

Bronze relics with vital historical, artistic, and scientific value, are one of the significant symbolizations of human civilization. However, due to the long burial time and the change in storage conditions, an inevitable and thorny problem arises in preventing the ancient bronze relics from corrosion. Coatings have great potential for metal corrosion protection at present. This study prepared a multifunctional coating consisting of zinc oxide (ZnO), titanium dioxide (TiO2), and fluoroethylene vinyl ether (FEVE) polymer by an organic-inorganic hybrid, which was applied onto the surface of corroded bronze using a self-assembly method and spraying. The rough structure of composite coating resembling that of the mastoid structure found on lotus leaf, effectively prolongs the transmission path of corrosive ions while preventing bronze contact with the corrosive media. Additionally, this study mainly investigated the bronze anti-corrosion mechanism through an electrochemical analysis perspective. Electrochemical tests revealed the lower corrosion current density, and the positive corrosion potential of multifunctional FEVE@ZnO/TiO2 coating immersion in 3.5 wt% NaCl solution. The experimental results demonstrate that the synergistic effect of organic-inorganic significantly enhances corrosion resistance by retarding the corrosion process and providing active protection against corrosion. The multifunctional coating also exhibits exceptional self-cleaning properties and weatherability when without changing the bronze color and appearance. Consequently, this preparation strategy and research approach for constructing a multifunction coating has a great application prospect in the conservation of bronze relics and metal anti-corrosion.

Long-lasting anti-corrosion direct-to-metal polyurethane NP-GLIDE coatings based on the coordination effect and dual cross-linking of polyphenol

Aluminum and its alloys have been widely used in our lives. However, Aluminum and its alloys is prone to corrosion, especially in harsh environment. In recent years, hydrophobic coatings were used in the corrosion protection of metal. But, the low surface tension of resins made them have a worse wettability on metal which had high surface tension, resulting in a worse adhesion of these coatings. Herein, we developed a long-lasting anti-corrosion direct-to-metal polyurethane NP-Glide coating based on the coordination effect of polyphenol and dual cross-linking. In comparative evaluation, the corrosion protection and anti-contamination performances of direct-to-metal polyurethane NP-Glide coating are significantly improved by the introduction of functional monomer dopamine methacrylamide (DMA) and TEMAc-8. The PU coatings with 10 wt% TEMAc-8 possesses high impedance value (|Z|0.01Hz > 109 Ω•cm2) after 40 days of immersion in 3.5 wt% NaCl solution, exhibiting a great pull-off adhesion both in dry and wet coating, and a long-term anti-corrosion performance for aluminum alloy protection.

One-step hydrothermal fabrication of Co-MOFs/LDH superhydrophobic composite coating with corrosion resistance and wear resistance on anodic aluminum oxide

In recent years, metal–organic framework materials (MOFs) have garnered significant attention in the field of metal corrosion protection. In this study, novel Co-MOFs were synthesized using cobalt nitrate as the metal source and 4,4′-bipyridine as the organic ligand. A one-step solvothermal method was employed to synthesize a black MOFs/LDH composite coating, integrating corrosion resistance, friction reduction, and hydrophobicity into a single coating. The successful reaction between metal ions and organic ligands was confirmed through FTIR, FE-SEM, EDX, XRD, and XPS characterization tests. Cross-sectional SEM and EDX analyses demonstrated the successful synthesis of the coating. Electrochemical tests indicated that after 14 days of immersion in 3.5 wt% NaCl, the composite coating exhibited the lowest corrosion current of 2.23 × 10−9 A∙cm−2, outperforming the aluminum substrate (5.99 × 10−6 A∙cm−2) and anodized aluminum (7.08 × 10−7 A∙cm−2). Hydrophobicity tests showed that without additional modification with low surface energy substances, the composite coating had a contact angle of 154.7°, demonstrating excellent hydrophobicity. Tribological tests revealed that the composite coating exhibited superior tribological performance, with a friction coefficient of 0.3.

Designing a Robust Ni-P/CeO2 Superhydrophobic Composite Coating for Synergistically Enhanced Corrosion Protection and Friction Reduction Performance.

Superhydrophobic surfaces have received widespread attention for their unique hydrophobicity in metal corrosion protection. However, the shortcomings of mechanical stability and long-term corrosion resistance limit their practical application. In this work, we designed and fabricated an anticorrosive and friction reducing Ni-P/CeO2 superhydrophobic composite (SC) coating on a copper surface. The fabricated coating shows good superhydrophobicity with a water contact angle of up to 154°. The Ni-P support structure and CeO2 nanoparticles form a multilayer micro/nanostructure by electrodeposition, ensuring excellent mechanical stability of the Ni-P/CeO2 SC coating. Electrochemical tests indicate that the coating has excellent corrosion resistance due to the superhydrophobic air film, Ni-P barrier layer, and CeO2 inhibition. Moreover, the friction coefficient of the coating is only 0.11 under dry friction conditions, showing excellent friction-reducing performance, which is attributed to the cooperation of the low adhesion coefficient of superhydrophobic surfaces, the ball-rolling effect of CeO2 nanoparticles, and the self-healing effect of the Ni-P micro/nanostructure. This work provides a novel strategy for designing a robust superhydrophobic coating with mechanical stability, corrosion protection, and friction reduction abilities to inspire new applications of superhydrophobic surfaces.

Phytic acid-doped polypyrrole/graphene oxide nanofillers for the preparation of self-healing anticorrosion coatings with the synergistic physical barrier, passivation and chelating effect

The corrosion protection of organic coatings for metal substrates is generally limited because of the unavoidable coating micropores and cracks, even the coating anticorrosion function will lose when it is damaged. Although the addition of nanofillers into the organic coating matrix can effectively address the above issues, it is challenging to facilely and wholesale construct surface-modified nanofillers with synergistic anticorrosion ability of physical barrier, passivation and chelating effect. In this study, we develop a simple one-pot approach for preparing polypyrrole (PPy) modified graphene oxide (GO) nanofillers with the doping of phytic acid (Ph) (namely GO-PPy@Ph nanoparticles) and then incorporating them into epoxy resin (EP) coating system to form the anticorrosion nanocomposite coatings. The research results display that the GO-PPy@Ph nanoparticles can uniformly disperse in the EP coatings to improve their anti-penetrant ability against corrosive media. And the introduction of GO-PPy@Ph nanoparticles effectively enhances the coating adhesion strength and mechanical performance. Moreover, the anticorrosion tests show that the impedance modulus at 0.01 Hz of GO-PPy@Ph coating after 60-day immersion in 3.5 wt% NaCl solution remains at about 1010 Ω cm2. The dramatical anticorrosive performance of the GO-PPy@Ph coating with self-healing performance is attributed to the synergistic protection of impermeable GO-PPy@Ph nanosheets, passivation function of PPy and metal chelation effect of Ph. This study provides an effective and universal avenue to construct multifunctional nanofillers with the synergistic anticorrosion of high physical barrier, passivation and metal chelating effects for developing anticorrosive nanocomposite coatings with high performances, which have highly attractive potential in the commercialization applications of metal corrosion protection.

Innovative multifunctional nanocomposite coated aluminum alloy for improved mechanical, flame retardant, and corrosion resistance in automobile industries

ABSTRACT Nanocomposites with impermeable two-dimensional materials show promise for metal corrosion protection. A coating matrix incorporating (3-aminopropyl)trimethoxysilane (AMS) functionalized molybdenum nitride (Mo2N) enhances the barrier effect due to its chemical and thermal stability. Further improvement is achieved by adding functionalized Mo2N into graphitic carbon nitride (GCN) within a polyurethane (PU) matrix, enhancing corrosion protection and fire retardancy. Electrochemical techniques evaluated the efficacy of aluminium coated with PU and varying concentrations of functionalized Mo2N/GCN. The resulting PU composite exhibited superior flame retardant capabilities, reducing peak heat release rate (pHRR), total heat release (THR), and total smoke production (TSP) compared to pure PU. Electrochemical impedance spectroscopy (EIS) showed enhanced coating resistance (5.55 × 101 1 Ω.cm2) even after 500 hours of exposure. Additionally, the composite displayed exceptional water repellency with a water contact angle (WCA) of 156° and commendable mechanical properties, including an adhesive strength of 19.2 MPa within the PU substrate. This multifunctional PU composite, incorporating functionalized Mo2N/GCN, presents a promising option for automotive coatings, offering corrosion protection, flame retardancy, water repellency, and mechanical robustness, thus enhancing durability and performance in harsh conditions.

Boosting the Performance of Aluminum-Air Batteries by Interface Modification.

The large-scale application of aqueous Al-air batteries is highly restricted by the performance of Al anodes. The severe self-corrosion and hydrogen evolution of the Al anode in a concentrated alkaline electrolyte are the main reason. Here, aimed at relieving side reactions and enhancing the utilization of metal Al, we propose a hybrid electrolyte additive of 2-mercaptobenzothiazole (MBT) and ZnO to form a protective film at the anode/electrolyte interface and to decrease the hydrogen evolution active site. The strong absorption capability of MBT on the metal surface, along with the reduced Zn-containing layer, enables a compact protective film with high hydrogen evolution potential on the Al surface. With this benefit, the hydrogen evolution reaction (HER) inhibition efficiency is up to 83.58%, endowing a superior Al-air battery with an energy density of 2376.71 Wh kgAl-1 under a current density of 25 mA cm-2. The conception of constructing a hybrid protective film on the metal surface not only favors the development of metal-air batteries but also facilitates metal corrosion protection.

Novel chitosan-oligosaccharide derivatives as fluorescent green corrosion inhibitors for P110 steel

In the exploitation of seawater resources, the transported pipelines are frequently corroded, resulting in economic losses and environmental pollution. The development of corrosion inhibitors is an effective measure to mitigate the corrosion of metals in seawater. In this work, novel chitosan oligosaccharide derivatives (CF) were synthesized as fluorescent eco-friendly corrosion inhibitor by modifying fluorescent monomers. The characterization of CF revealed excellent fluorescence intensity, promising the potential for on-line detection. The inhibition performance of CF on P110 in 3.5 wt% NaCl solution was investigated through experimental evaluation and theoretical analysis. The electrochemical measurements indicated that the corrosion inhibition efficiency was increased from 61.00 % to 91.19 % with the introduction of fluorane. Adsorption isotherm and XPS analysis demonstrated that CF is designed to protect metal by forming the composite film on P110 through physical and chemical adsorption. In addition, theoretical calculations revealed differences in the interaction energies, radial distribution functions and diffusion coefficients of inhibitors on the Fe (110) surface. These theoretical results aligned with the experiments and confirmed the excellent ability of CF in metal corrosion protection from the molecular perspective. This new chitosan derivative provides new possibilities for the development of the green composite inhibitor that allows on-line detection.

Dual pH and NIR-controlled release system for metal coating protection

Mesoporous materials are often utilized as nanocarriers to encapsulate corrosion inhibitors. However, the loading process is often complex, and the loading efficiency of corrosion inhibitors is unsatisfactory. In this research, we present a strategy for one-pot encapsulation of benzotriazole (BTA) in polypyrrole (PPy). The prepared composite material (PPy@BTA) can release corrosion inhibitors in response to acid and alkali stimulation and has the ability of near-infrared (NIR) photothermal response. Electrochemical impedance spectroscopy, scanning electron microscopy, energy dispersive spectroscopy, and wire beam electrode techniques were employed to confirm the self-healing property of the scratched coating embedded with PPy@BTA. Results indicated that the combination of NIR and pH-responsive self-healing effects endowed the composite coating with a long-term protection effect and repeatable self-healing behavior. This research broadens the scope of the use of PPy and provides new strategies for metal corrosion protection.

Multifunctional superhydrophobic coatings with self-cleaning and anti-fouling properties for corrosion protection of metals

Superhydrophobic coatings have self-cleaning, antifouling, and anti-corrosion properties due to their unique surface properties, but their disadvantages such as poor durability, poor mechanical properties, and complicated preparation methods severely limit their practical applications. Here, super hydrophobic coatings with high abrasion resistance and long-lasting corrosion resistance were prepared by a simple spraying method using stearic acid-modified titanium dioxide nanoparticles (TiO2), polyphenylene sulfide (PPS) as the base material, and doped polyvinylidene difluoride (PVDF). The SA-TiO2 can provide low surface energy and rough structure, and the PPS itself has high mechanical strength and corrosion resistance properties. The PVDF doping can generate cross-linking inside the coating to improve the densification and mechanical strength of the coating, while the formation of irregular micrometer-sized protrusions can play a role in protecting the nano-surface. he synergistic effect of the various components results in an excellent mechanical stability of the coating, which remains superhydrophobic after a 400 cm sanding test. In addition, the coating has excellent corrosion resistance, and the electrochemical impedance spectroscopy (EIS) results show that the impedance modulus of the coating is as high as 21.99 kΩ· cm2. The coating has a hierarchical micro-nano structure, and shows excellent mechanical and corrosion resistance, which is of great potential for practical applications.

Self-healing and corrosion-sensing multifunctional coatings containing pH-sensitive TiO2-based composites

Polyelectrolyte-encapsulated nanocontainers can effectively respond to changes of pH and thus control the on-demand release of corrosion inhibitors. A pH-responsive release system (Phen-Tpp@MTNs-PDDA) was developed based on the cationic polyelectrolyte poly dimethyl diallyl ammonium chloride (PDDA) encapsulated mesoporous TiO2 nanocontainers (MTNs) loaded with 1,10-phenanthroline (Phen) and tripolyphosphate ions (Tpp) corrosion inhibitors. The epoxy coating (EP) embedded with Phen-Tpp@MTNs-PDDA (Phen-Tpp@MTNs-PDDA/EP) demonstrates superior self-healing properties and confers long-term protection on the metal substrate through the cooperative effect of Phen and Tpp. Simultaneously, this hybrid coating is endowed with corrosion sensing capability based on the color development originating from the interaction of Phen and carbon steel. This self-healing and corrosion-sensing multifunctional coating provides an effective strategy for the corrosion protection of metals.

Double-layered composite coating with enhanced self-healing and anti-corrosion performance based on synergistic effect of l-methionine and vanillin

Nanocontainers loaded with corrosion inhibitors as fillers can endow the organic coating with self-healing abilities. However, the number of nanocontainers that can be added to the coating is limited, and the number of corrosion inhibitors that can be accommodated by the nanocontainers is also limited. These considerably mitigate the anti-corrosion properties of the self-healing coating. Herein, a self-healing double-layered composite coating (MK-VK/EP), l-methionine (L-met)-loaded dendritic silica (KCC-1) nanocontainers modified epoxy coating (EP) as the bottom layer (MK/EP) and vanillin (Van)-loaded KCC-1 modified EP as the top layer (VK/EP), was fabricated on the surface of carbon steel. The results of electrochemical impedance spectroscopy (EIS) show that the low frequency impedance modulus (|Z|0.01Hz) of MK-VK/EP is nearly two orders of magnitude higher than that of MK/EP or VK/EP in 3.5 wt% NaCl solution after 45 days. Furthermore, the self-healing rate (rself-healing) of the scratched MK-VK/EP coating (S-MK-VK/EP) is still much higher than that of the scratched MK/EP or VK/EP in the last two stages of immersion. Meanwhile, there exists no apparent corrosion after 12 h of immersion from the optical image of S-MK-VK/EP. The results show that MK-VK/EP can provide better self-healing corrosion protection performance than the single coating (MK/EP or VK/EP). Hence, the synergistic effect of different corrosion inhibitors can greatly improve anti-corrosion abilities of the coating, which will provide an effective approach for corrosion protection of metal in marine environment.

Hydrothermal route upcycling surgical masks into dual-emitting carbon dots as ratiometric fluorescent probe for Cr (VI) and corrosion inhibitor in saline solution

Exploration effective route to convert plastic waste into valuable carbon dots with bifunction of metal fluorescence monitoring and corrosion protection in seawater is promising. Herein, using “white-pollution” polypropylene surgical masks as a single precursor, dual-emitting carbon dots (CDs) with excellent ratiometric fluorescent sensitivity and corrosion inhibitor efficiency were fabricated with high yield (∼100 %) by a one-pot in situ acid oxidation hydrothermal strategy without post-treatment and organic solvents. Chemical, structural, morphological, optical properties and the Cr (VI) detection and Cu inhibition mechanism of the synthesized CDs had been systematically studied. Furthermore, a dual-response-OFF proportional fluorescent probe had been developed for the detection of the analyte Cr (VI) with a low detection limit of 24 nM. Additionally, the corrosion inhibition efficiency of the prepared CDs reached approximately 94.01 % for Cu substrate in 3.5 wt% NaCl electrolyte under a CDs concentration of 200 mg/L, which is higher than that of most previous reports.

In-Depth Insight into Corrosion Inhibition Performance of Sweet Potato Leaf Extract as a Green and Efficient Inhibitor for 6N01 Al Alloy in the Seawater: Experimental and Theoretical Perspectives.

Corrosion protection of metal has become an important and urgent topic, which requires the development of an inexpensive, environmentally friendly, and highly efficient corrosion inhibitor. Herein, a sweet potato leaf extract (SPL) was obtained by a simple water-based extraction method and then as a green corrosion inhibitor for 6N01 Al alloy in the seawater was well investigated by the weight loss method and various electrochemical tests. Fourier transform infrared (FT-IR) and ultraviolet-visible (UV-vis) spectroscopies were carried out to investigate the compositions of SPL. The findings from the potentiodynamic polarization (PDP) curves suggest that SPL functions as a typical mixed-type corrosion inhibitor. Notably, the maximum corrosion inhibition efficiency reaches 94.6% following a 36 h immersion period at 25 °C. The adsorption behavior of SPL on the Al alloy surface belongs to the Langmuir adsorption isotherm. The Gibbs free energy value illustrates that the adsorption of SPL contains both physisorption and chemisorption. Scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) indicate that SPL is firmly attached to the Al alloy surface by making a protective layer, which can effectively inhibit the corrosion of the Al alloy in the seawater. Furthermore, quantum chemical calculations were applied to validate the chemical adsorption and elucidate the relationship between the electronic structure of the active components in SPL and their effectiveness in corrosion inhibition.

Self-healing coatings for large-scale damages via ultrahigh load capacity of healing agents in short kapok microtubules

Self-healing materials, due to their ability to autonomously repair damages, have been extensively applied in the field of metal corrosion protection. However, prior self-healing coatings are powerless against large-scale damages limited by their relatively low amounts of prestored self-healing agents in microcontainers, which severely restricts their long-term anticorrosion performance. Herein, to address this issue, we propose a simple strategy to prestore a water-soluble cerium-based corrosion inhibitor, cerium gluconate, into Kapok fibers through a cyclic process of vacuum drying after saturation with the inhibitor solution, and the load capacity of cerium gluconate in Kapok (CG@K) by this approach can reach up to 455 wt%. This new loading system is relatively easy to be carried out while give an ultrahigh load capacity, and applicable to encapsulate other healing agents theoretically. The Kapok fibers embedded uniformly in the self-healing coatings exhibit a dense three-dimensional network structure, which, along with the ultra-high loading content, renders the self-healing coatings distinguished corrosion resistance. It is worth noting that the self-healing coatings achieve a remarkable ability to autonomously repair large-scale cracks up to 400 μm. This work provides an option for fabricating high agent load capacity and shows tremendous potential for designing self-healing coatings for large-scale damages.