Corrosion Potential Research Articles

Effects of C content on the microstructure and properties of CoCrFeNiTi0.5Mo0.5Cx high-entropy alloy coatings by laser cladding

In order to deeply investigate the influence mechanism of different contents of non-metallic element C on the microstructure, microhardness, wear resistance and corrosion resistance of high-entropy alloy coatings. CoCrFeNiTi0.5Mo0.5Cx high-entropy alloy coating was prepared on the surface of AISI 1045 steel by laser cladding technology. The results show that the microstructure of CoCrFeNiTi0.5Mo0.5 without C addition consists of FCC phase, BCC phase, intermetallic compound phase and σ-phase structure, and the carbide phases (M7C3 and TiC) start to appear after the addition of C element. The microhardness of the coating increases and then decreases with the increase of C content, and the average hardness is the highest when x = 0.03, 495.3HV0.5, which is 27.6% higher than that of C0. The abrasion resistance of the CoCrFeNiTi0.5Mo0.5Cx high-entropy alloy coatings is gradually increased and then decreased with the increase of C content, and the wear amount decreases from 0.0813 mm3 to 0.0514 mm3, and the main frictional wear mechanisms are adhesive wear, abrasive wear and oxidative wear. With the increase of C content, the corrosion resistance of the coating is gradually improved and then reduced, when the C content is 0.03, the highest corrosion potential is −0.818V, the lowest corrosion current is 1.382E-4 A/cm2, at this time, the passivation film on the surface of the coating is the most stable and dense, with the best corrosion resistance. The results of this paper provide a theoretical reference for the effect of adding non-metallic elements on the microstructure and properties of high-entropy alloy coatings.

Impact of Glow-Discharge Nitriding Technology on the Properties of 3D-Printed Grade 2 Titanium Alloy.

This study presents a comparative analysis of the corrosion resistance of nitrided layers on conventional Grade 2 titanium alloy and those produced by direct metal laser sintering (DMLS). Low-temperature glow-discharge nitriding of the tested materials was carried out using conventional glow-discharge nitriding (so-called nitriding at the cathode potential-TiN/CP) and with the use of an "active screen" (nitriding at the plasma potential-TiN/PP). The TiN + Ti2N + Ti(N) layers were characterized by their microstructure, nanohardness profile distribution, surface topography, and corrosion resistance. The reduction in the cathodic sputtering phenomenon in the process using the active screen allowed the creation of surface layers that retained the topography of the base material. The parameters of the glow-discharge treatment led to grain growth in the printed substrates. This did not adversely affect corrosion resistance. The corrosion resistance of nitrided layers on the printed titanium alloy is only slightly lower than that of layers on the conventional Grade 2 alloy. Iron precipitates at grain boundaries facilitate increased nitrogen diffusion, resulting in reduced nitrogen concentration in the surface layer, slight changes in corrosion potential values, and increased nitrogen concentration in the Ti(N) diffusion layer.

Corrosion behavior and mechanism of Cr10Mo1 steel subjected to different corrosive ions in simulated concrete pore solution

The corrosion of pre-passivated Cr10Mo1 steels in simulated concrete pore solution of saturated Ca(OH)2 induced by different corrosive ions were investigated, namely Cl−, SO2- 4, and combination of Cl− and SO2- 4. Electrochemical methods, Pourbaix analysis of Fe–Cr–H2O system and DFT calculation were adopted to characterize corrosion behavior and reveal underlying mechanism. Results showed that while sulfate may induce corrosion at higher threshold value, the scenario of chloride alone leads to lowest corrosion potential, linear polarization resistance and highest corrosion rate, and the presence of SO2- 4 ions mitigate corrosion risk under the coexistence condition of chloride and sulfate. A two-step reaction model of competitive adsorption-catalytic corrosion was proposed based on theoretical analysis and DFT calculation results.

Low and High Gas Tungsten Arc Welding Heat Inputs Influence on Corrosion of Stainless Steel Weldments

In this study, influence of low and high heat inputs on corrosion susceptibility of 304L austenitic stainless steel (ASS) in simulated 0.5 molar solution of NaCl was investigated. Gas tungsten arc welding (GTAW) was used to generate low and high levels welding heat input. Microstructures of the weldments were examined, using metallurgical optical microscope (OMM) (Olympus GX51), while the corrosion behaviours were evaluated by potentiodynamic polarization tests, and corrosion data were recorded, using a computer-based data logging system – Autolab PGSTAT 204N. From the results, the evolving microstructures of the weldments before corrosion were characteristically heterogeneous; austenite (γ) was the leading phase, while ferrite (α) grains were dispersed within the γ matrix. Fusion zone (FZ) and heat affected zone (HAZ) microstructures after corrosion were characterised by pits of varying sizes with different alignments. And at GTAW speed, current and voltage of 7.2 mm/s, 200A and 40V, corresponding to low heat inputs, there were few number and size of pits relative to 1.7 mm/s, 200A and 40V, corresponding to high heat input. Shift in corrosion potentials (Ecorr) toward less negative direction, that is more nobility was observed at the low heat inputs induced GTAW parameters as compared to the corresponding high heat inputs induced GTAW parameters. In general, corrosion susceptibility of 304L ASS in the simulated 0.5 molar solution of NaCl was heightened at high heat inputs induced GTAW parameters as compared to the corresponding low heat inputs parameters.

Electroless ZnO Deposition on Mg-Al Alloy for Improved Corrosion Resistance to Marine Environments

Electroless ZnO (≈900 nm) was deposited on the surface of an Mg-Al alloy (AM60) to reduce its degradation in the marine environment. Uncoated and coated ZnO samples were exposed to an SME simulated marine solution for up to 30 days. The AFM and optical images revealed that the corrosion attack on the ZnO-AM60 surface was reduced due to an increase in the surface hydrophobicity of the ZnO coating (contact angle of ≈91.6°). The change in pH to more alkaline values over time was less pronounced for ZnO-AM60 (by ≈13%), whereas the release of Mg2+ ions was reduced by 34 times, attributed to the decrease in active sites on the Mg-matrix provided by the electroless ZnO coating. The OCP (free corrosion potential) of ZnO-AM60 shifted towards less negative values of ≈100 mV, indicating that electroless ZnO may serve as a good barrier for AM60 in a marine environment. The calculated polarization resistance (Rp), based on EIS data, was ≈3 times greater for ZnO-AM60 than that of the uncoated substrate.

WO2–N co-doped 2D Carbon nanosheets as multifunctional additives for enhancing the electrochemical hydrogen storage performance of Co2B

Co2B, with its high theoretical hydrogen storage capacity, is a potential solid-state hydrogen storage material. However, its poor cycling life limits its practical application. In this work, in order to improve the cycling stability and reversibility of hydrogen absorption and desorption of Co2B, we propose to use WO2–N–C nanosheets as dopants to mix with Co2B, thereby enhancing its practical performance. Two-dimensional tungsten oxide-nitrogen-carbon (WO2–N–C) nanosheets was syntheized via a liquid-phase approach, using a tungstenate-polydopamine precursor followed by thermal treatment. Subsequently, these WO2–N–C nanosheets were compounded with cobalt boride (Co2B) particles through ball milling at various ratios of 1%, 3%, and 5%, which were confirmed by XRD (X-ray diffraction) and SEM (Scanning Electron Microscope) methods. Employing a comprehensive suite of electrochemical analyses, including corrosion potential measurements, polarization curves, step voltammetry, and electrochemical impedance spectroscopy (EIS), we found that the incorporation of WO2–N–C significantly enhances the corrosion resistance and electrochemical activity of Co2B. Furthermore, cyclic life tests revealed that the WO2–N–C-doped Co2B composites exhibit superior discharge capacities and capacity retention rates compared to pristine Co2B. Notably, the 3% WO2–N–C-doped Co2B composite demonstrated the optimal electrochemical performance, achieving a maximum discharge specific capacity of 555 mAh g−1 and maintaining 82% of its initial capacity after 50 cycles. Our findings underscore the dual role of WO2–N–C in not only augmenting the surface electrochemical activity of Co2B but also providing a protective surface layer, thereby enhancing its overall electrochemical performance.

Corrosion potential and theoretical studies of fabricated Schiff base for carbidic austempered ductile iron in 1M H2SO4 solution

In this body of work, a chemical known as 2-cyano-N-(4-morpholino benzyl dine) acetohydrazide (CMBAH) is explored for its ability to suppress the carbidic austempered ductile iron (CADI) corrosion in 1M H2SO4. Density functional theory was used in experiments and theoretical investigations to investigate the inhibiting impact. The corrosion of CADI alloys in 1M H2SO4 produced a corrosion resistance superior to that of CADI heat treatment (H.T.). As-cast carbidic ductile iron (CDI) 4 alloy with 1.5%t Cr-Nb has a corrosion rate (C.R.) of 11.69 mm/year, which drops to 5.31 mm/year at HT-275 °C and 6.13 mm/year at HT-375 °C. When describing the adsorption of inhibitors, the Langmuir adsorption isotherm is the most effective method. The findings of the Gads show that the inhibition was induced mainly by the physisorption on the surface CADI alloys. In addition to this, it was found that the results of the experiments and the hypotheses were largely harmonious with one another. The formation of protective layers on the CADI surfaces is also visible in the images captured by the SEM. In 1M H2SO4, these Schiff base inhibitors effectively prevent corrosion caused by CADI. However, the combination of inhibitors leads to a fine microstructure with ausferrite and narrow ferrite needles, promoting corrosion resistance. The CADI needles rated an upper ausferritic microstructure with wide ferrite needles.

Distributed Embedded System for Multiparametric Assessment of Infrastructure Durability Using Electrochemical Techniques.

We present an autonomous system that remotely monitors the state of reinforced concrete structures. This system performs real-time follow-up of the corrosion rate of rebars (iCORR), along with other relevant parameters such as temperature, corrosion potential (ECORR), and electrical resistance of concrete (RE), at many of a structure's control points by using embedded sensors. iCORR is obtained by applying a novel low-stress electrochemical polarization technique to corrosion sensors. The custom electronic system manages the sensor network, consisting of a measurement board per control point connected to a central single-board computer in charge of processing measurement data and uploading results to a server via 4G connection. In this work, we report the results obtained after implementing the sensor system into a reinforced concrete wall, where two well-differentiated representative areas were monitored. The obtained corrosion parameters showed consistent values. Similar conclusions are obtained with ECORR recorded in rebars. With the iCORR follow-up, the corrosion penetration damage diagram is built. This diagram is particularly useful for identifying critical events during the corrosion propagation period and to be able to estimate structures' service life. Hence, the system is presented as a useful tool for the structural maintenance and service life predictions of new structures.

Cellulose acetate fibers as corrosion inhibitor delivery system for carbon steel

This study evaluated the effectiveness of electrospun cellulose acetate fibers (CAFs) containing oleic acid (OA) for corrosion inhibition on carbon steel in chloride-rich environments. By varying the OA content, CAFs of different thicknesses were produced. Potentiodynamic polarization showed that steel coated with OA-containing CAFs had enhanced corrosion resistance, with higher corrosion potential (Ecorr) and lower corrosion current density (icorr). The electrochemical impedance spectroscopy (EIS) results for the dip-coated sample showed an impedance increase of approximately 20× (from 2 to 40 kΩ cm2), and a capacitance reduction from 10−6 to 10−8 F cm−2, compared to the untreated sample. The protective effect remained even after 48 h of exposure. These findings suggest CAFs as effective carriers for delivering OA inhibitors, offering a promising solution for corrosion mitigation in saline environments.

Wear behavior of electron beam remelting modified Ni/WC thermal spray coatings

Ni/WC composite coatings were prepared by combining thermal spraying and electron beam remelting. Characterization methods such as SEM, EBSD and XRD were used. The effect of electron beam remelting beam current on the corrosion and wear resistance of Ni/WC composite coatings was investigated. The microstructure showed that hard carbides and borides such as W2C, Cr23C6, and M3B were generated within the remelted coating. Compared to the thermal spray specimens, the hardness of the 16 mA specimen was increased by a factor of 1.47, and the hardness of the 22 mA specimen was also increased by a factor of 1.14. The results of the corrosion experiments showed that the 16 mA specimen had the lowest corrosion current density and the highest corrosion potential, which showed the best corrosion resistance. Wear experiments were carried out by using SiC balls as the counterbodies. The results showed that the wear resistance of both 16 mA and 22 mA specimens under dry friction with 3.5 % NaCl solution conditions was improved compared to the thermal spray coating. The 22 mA specimens showed more obvious subsurface damage. The wear mechanism of thermal spray coatings is mainly abrasive, and the wear mechanism of remelted coatings is mainly abrasive and adhesive.

Investigation of in-vitro bioactivity, electrochemical corrosion, wettability and adhesion properties of bioglass-based coatings modified with Y2O3 and Zr on novel β-type Ti-30Zr-5Mo alloys

In this study, the in-vitro bioactivity, electrochemical corrosion resistance, wettability, and adhesion properties of bioglass-based coatings modified with Y2O3 and ZrO2 on Ti-30Zr-5Mo alloy were investigated. The coatings were prepared using the sol-gel method and applied to the alloy substrates through dip-coating. The surface morphology and elemental composition of the coatings were analyzed using SEM/EDS and XRD techniques. Potentiodynamic polarization (PDS) and electrochemical impedance spectroscopy (EIS) were employed to assess the electrochemical behavior of the coatings under in-vitro conditions. Contact angle measurements were conducted to evaluate the wettability of the surfaces. Adhesion strength was measured using tensile testing in accordance with ISO 13779-2 standards. Bioactivity tests were performed by immersing the samples in simulated body fluid (SBF). The results demonstrate that the addition of Y2O3 and ZrO2 improves adhesion strength and corrosion potential, but introducing localized galvanic effects that increase the corrosion current density. Besides, the coatings maintained their structural integrity after the bioactivity tests, and promoted new apatite formation.

Corrosion of AISI1018 and AISI304 steel exposed to sulfates

This research analyses the behavior of corrosion, durability, and quality of reinforced concrete samples coated with two different materials when exposed to contaminated soil with sulfates. The initial assessment involved evaluating the water absorption rate of the coating materials before and after exposure to a solution containing 3% Na2SO4 + 3% MgSO4 + 3% K2SO4 + 3% CaSO4 to determine their durability. The corrosion potential and linear polarization resistance technique were employed to measure the corrosion rate. Carbon steel and AISI 304 steel bars were tested alongside a stainless counter electrode. The findings indicate that the solvent-based coating exhibited superior performance, demonstrating reduced corrosion and water absorption rates. Additionally, the presence of sulfates led to the formation of a surface layer on the concrete, initially aiding in limiting water penetration. However, over time, this layer eventually causes damage to the concrete from the inside out.

Multi-Objective Optimization for the Forming Quality of a CeO2/Al6061 Alloy as an Aluminum–Air Battery Anode Manufactured via Selective Laser Melting

To improve the discharge performance of aluminum–air batteries, CeO2/Al6061 composites were prepared as an anode using selective laser melting (SLM). Response surface methodology (RSM) was employed, and the test results were linearly fitted. A prediction model for the forming quality of the composite anode was established, and the reliability of the model and the interaction between process parameters were explored based on variance analysis and significance testing. On this basis, with corrosion potential, self-corrosion rate, and discharge voltage as optimization objectives, the optimal solution set of the SLM forming CeO2/Al6061 anode process parameter was solved through a genetic algorithm, and experimental verification was conducted. The results indicate that the optimal process range for the forming quality and various properties of composite materials is laser power of 265~285 W, scanning speed of 985~1025 mm/s, and scanning spacing of 0.116~0.140 mm. The optimized process parameters were selected for reliability testing, and the errors were all within 3.0%, verifying the accuracy and reliability of the model.

Effect of in situ CaTiO3 slag on the formation quality and properties of 17-4PH underwater wet laser cladding layer

Underwater wet laser cladding (UWLC) has gradually become a hotspot in the research on online repair technology. In this study, by adjusting the ratio of CaF2 and TiO2 in an assistive agent, CaTiO3 slag was formed at a ratio of 1:1 and uniformly covered the top of cladding layers. The slag isolated molten pools from the influence of water and reduced the generation of porosity and cracks. A cladding layer with good macro forming and ideal performance was successfully prepared. Among all samples, a cladding layer with a 1:1 ratio for the assistive agent comprised the smallest grain size under complete coverage protection of the liquid slag. Moreover, it exhibited the highest hardness and consequently the lowest wear rate, wear volume loss, and excellent friction resistance; it also had the best corrosion resistance. The cladding layer with a 1:1 ratio for the assistive agent had a self-corrosion current density of 0.9201 × 10−7 A cm−2, which is the lowest among the samples, indicating that it had the lowest corrosion rate. Furthermore, it had the highest corrosion potential of −0.196 V, implying that corrosion is least likely to occur. This research elucidates the protective mechanism of the ratio of CaF2 and TiO2 components in assistive agents on the macro formability of UWLC layers. It holds considerable reference value for designing protective methods for cladding layer molding in aqueous environments.

Formation of incipient anodes in localized mortar repairs with the addition of rice husk silica

The objective of this work was to investigate how incipient anodes can be detected and monitored in localized repair areas using mortars with added rice husk silica. Three repair conditions were tested on prismatic specimens: without repair, with repair without rice husk silica addition, and with rice husk silica addition in the mortar. Corrosion potential and electrical resistivity tests were conducted. The corrosion potential test showed no variation along the bar, while the electrical resistivity test showed varied values depending on the repaired and non-repaired zones. It was concluded that adding rice husk silica to the mortar made the corrosion potential more electronegative due to the greater difference in electrical resistivity compared to the substrate, contributing to the formation of incipient anodes.

Preparation of electroless deposition of NiTiZr(P) quaternary alloy and their properties

The exceptional super elasticity and corrosion-resistance of Ni-Ti alloys have attracted a lot of attention and interest lately for a wide range of applications, and complex alloy components could be prepared effectively by different preparation techniques. Ni(P), Ni-Ti(P), Ni-Zr(P), and Ni-Ti -Zr(P) binary, ternary, and quaternary alloys were coated on mild steel by electroless deposition which is a method of plating metallic films on a substrate by the reduction of metallic complex ions in solution with the aid of reducing agent from an alkaline bath. The ternary Ni-Ti-Zr(P) alloy is considered to be one of the most promising high-temperature SMAs. SEM, XRD and EDS were used to examine the morphology, phase composition and elemental composition which demonstrate the microstructure of the deposits. The mechanical characteristics of the samples were examined through scratch test and micro hardness analysis and the value increased from 261 HV200 to 405 HV200 and that the coefficient of friction raised significantly from 0.23 to 3.5 owing to the presences of added elements in Ni(P) matrix. Polarization analysis and EIS were tested to evaluate the corrosion properties of coated samples in a non-deaerated 3.5 %wt. (NaCl) solution. The outcomes indicate that as the amount of Ti-Zr elements in the bath raised, the corrosion potential became more positive and the corrosion current density decreased to 14.903 μA/cm2. Furthermore, Ni-Ti-Zr(P) alloy coating strengthens corrosion resistance in comparison to Ni(P).

Synergistic anti-corrosion and anti-wear of epoxy coating functionalized with inhibitor-loaded graphene oxide nanoribbons

The synergy between corrosion protection and wear resistance is an effective strategy for the development of multifunctional coating to withstand complex working conditions. This study reports an epoxy resin coating filled with benzotriazole loaded metal-organic frameworks (BTA-MOFs) functionalized graphene oxide nanoribbons (GONR) that exhibit active anti-corrosion, act as a barrier to corrosive ion, and enhance wear resistance. The GONR@BTA-MOFs composite is synthesized through chemically etching multi-walled carbon nanotubes and subsequent electrostatic self-assembly corrosion inhibitors loaded MOFs onto the GONR. The composite demonstrates improved compatibility with epoxy resins compared to carbon nanotubes. The anti-corrosion performance of the composite coating is investigated using electrochemical impedance spectroscopy. After immersing in a 3.5 wt.% NaCl solution for 25 d, the alternating current impedance of the composite coating is three orders of magnitude higher than that of pure epoxy resin. Simultaneously, the controlled release of the corrosion inhibitor retards the deterioration of the coating after localized damage occurrence, which functions as active corrosion protection. The GONR@BTA-MOFs/EP composite coating exhibits the highest corrosion potential of -0.188 V and the lowest corrosion current of 3.162 × 10−9 A cm−2) in the Tafel test. Tribological studies reveal a reduction in the friction coefficient from 0.62 to 0.08 after incorporating GONR@BTA-MOFs in the coating, with the wear volume being seven times lower than that of pure epoxy resin. The excellent lubrication effect of the nanomaterials reduces the coefficient of friction of the coating, thereby improving the abrasion resistance of the coating. The synergy between the self-lubrication of the two-dimensional layered fillers and the corrosion resistance of the smart inhibitor containers suggests a promising strategy for enhancing the performance of epoxy resins under complex working conditions.

On electrochemical corrosion of mechano-activated and thermally processed AlxCryNiz 2D decagonal quasicrystalline structures and crystalline approximants

This article represents a pioneering study centered on the corrosion kinetics of untreated and thermally processed mechano-synthesized AlxCryNiz two-dimensional decagonal quasicrystalline structure and crystalline approximants. It sheds light on the distinguished corrosion behavior of untreated and heat-treated mechano-synthesized Al72Cr15Ni13 and Al86Cr12Ni2 alloys, including a wide diversity of miscellaneous intermetallic phases. A comprehensive characterization was performed to analyze crystallographic structure and thermal characteristics of AlxCryNiz powder particles. Electrochemical evaluations of the mechano-synthesized Al72Cr15Ni13 and Al86Cr12Ni2 specimens and their heat-treated counterparts were conducted under cyclic potentiodynamic polarization tests with 0.1 mol/L Na2SO4 (pH=2) and 3.5% NaCl (pH=8.5) electrolytes at room temperature, respectively. Al72Cr15Ni13 two-dimensional decagonal quasicrystalline phase was attained following 6 h mechano-synthesis and subsequent annealing treatment at 1035°C. There is no evidence of quasicrystal formation in the Al86Cr12Ni2 alloy system after 6 h mechano-synthesis and successive thermal processing at 445 and 570°C. In this study, we conducted the first investigation into electrochemical performance of both Al72Cr15Ni13 and Al86Cr12Ni2 intermetallics. Both Al72Cr15Ni13 and Al86Cr12Ni2 alloys develop a protective passive film in 0.1 mol/L Na2SO4 electrolyte. It was determined that 6 h mechano-synthesized Al72Cr15Ni13 sample, subjected to annealing at 1035°C, stands out in the Al-Cr-Ni alloy systems for applications necessitating exceptional corrosion resistance, passivation behavior, and minimal susceptibility to pitting corrosion when compared to other tested counterparts. This alloy is characterized by a corrosion current density of 3.73 µA/cm2 and a corrosion potential of -0.16 V(vs. Ag/AgCl), revealing a remarkably stable passive film up to a current density of 0.02 A/cm2 and a potential of 2.41 V(vs. Ag/AgCl) within 0.1 mol/L Na2SO4 medium. Likewise, it exhibited a drastically diminished corrosion current density of 11.65 µA/cm2 and a reduced corrosion potential of -0.27 V(vs. Ag/AgCl) within 3.5% NaCl electrolyte, attributed to the formation of two-dimensional decagonal quasicrystalline phase and hexagonal δ-Al3Ni2 crystalline approximant at 1035°C. It also encompassed a re-passivation current density and potential of 50.35 µA/cm2 and -0.04 V(vs. Ag/AgCl), respectively, within the latter solution. Its corrosion mechanism may be ascribed to a two-step surface precipitation process: initially, Al dissolves into a hydroxide, succeeded by the formation and precipitation of Al oxides, such as NaAlO2 and Al2O3∙xH2O.

Low-Carbon Steel Formed by DRECE Method with Hot-Dip Zinc Galvanizing and Potentiodynamic Polarization Tests to Study Its Corrosion Behavior

The use of low-carbon unalloyed steel with minimal silicon content is widespread in structural steel and automotive applications due to its ease of manipulation. The mechanical properties of this steel can be significantly enhanced through severe plastic deformation (SPD) techniques. Our study focuses on the practical benefits of the dual rolling equal channel extrusion (DRECE) method, which strengthens the steel and has implications for material hardness and the thickness of subsequently applied hot-dip zinc galvanizing. Furthermore, the steel’s corrosion potential and current are investigated as a function of material hardness and thickness. The findings show a 20% increase in hardness HV 30 after the first run through the forming machine, with an additional 10% increase after the second run. Subsequent galvanizing leads to a further 1–12% increase in HV 30 value. Notably, the DRECE hardening demonstrates no statistically significant effect on the corrosion potential and current; however, the impact of galvanizing is as anticipated.

Surface microstructure evolution and enhanced properties of Ti-6Al-4V using scanning electron beam

Enhanced surface properties of the Ti-6Al-4V alloy are crucial for optimizing its overall performance and reliability. In this study, scanning electron beam treatment was employed to enhance its surface properties. The results demonstrate a nonlinear decrease in hardness with increasing depth, while the surface microhardness increased to 422.6 HV0.1, representing a 1.4 times enhancement compared to the substrate. The wear volume was decreased from 0.5045 mm³ before treatment to 0.2498 mm³, resulting in a >2 times enhancement in wear resistance. Additionally, the corrosion current density of the treated material decreased by an order of magnitude, while the corrosion potential and charge transfer resistance increased. These improvements in surface properties can be attributed to the treatment with a scanning electron beam, which induces phase transformation and refines the microstructure into more acicular α' phases. This process enhances surface hardness and facilitates the formation of a more robust passive layer, thereby enhancing the material's wear resistance and corrosion resistance. This study provides valuable insights and methodologies for enhancing the surface properties of Ti-6Al-4V alloy.