Corrosion Inhibition Of Steel Research Articles

Optimization for Corrosion Inhibition of Steel in Hydrochloric Acid by DHOT as a Novel Corrosion Inhibitor

Optimization for Corrosion Inhibition of Steel in Hydrochloric Acid by DHOT as a Novel Corrosion Inhibitor

Sterilized Chicken Feather as Eco-friendly Corrosion Inhibitor for Mild Steel in a Water- Based Drilling Mud – Gravimetric and FTIR Assessment

This research evaluated the corrosion performance of mild steel in sterilized and unsterilized alkaline mud corroding systems using chicken feather powder (CFP) obtained through the usual hydrolysis and acid neutralization protocol. Insightfully, gravimetric analysis revealed that bacterial infestation of the unsterilized environment caused its corrosion performance to be lower at 10.3% while the sterilized counterpart stood at 49% at 92 days of exposure to the environments respectively. The functional groups, C=N, O=C=O, H-C=O etc, revealed by FTIR to be present in the protein saturated feather were overwhelmed by microbial activities rendering them inactive to perform as inhibitors.

Synthesis, Characterization and Theoretical Calculations of a Novel Organic Corrosion Inhibitor for Mild Steel

Abstract Q235 is a carbon structural steel sheet that is widely employed in the construction and engineering sectors due to its cost-effectiveness and durability. Here, A novel organic corrosion inhibitor for Q235 sheet based on furan-thiadiazole (5-amino-2-furyl-1, 3, 4-thiadiazole, AFTZ) has been designed, successfully synthesized and characterized in this work. Results of experimental data and theoretical calculations indicated that AFTZ has an excellent corrosion inhibition property for Q235 sheet in 1.0 mol/L H2SO4. The highest efficiency of corrosion inhibitor tested by weight loss experiment can reach 91.17% and electrochemical experiment was up to 95.85% when AFTZ increased to 2 mg/mL in H2SO4 solution. The morphological characteristics of Q235 sheets with or without corrosion inhibitor showed that the target inhibitor has good corrosion inhibition performance. Quantum computation using the DFT method of guassian09 software and FT-IR date attribute the excellent corrosion inhibition to the film-forming nature of AFTZ.

Insight into the Corrosion Inhibition Performance of Pistia stratiotes Leaf Extract as a Novel Eco-Friendly Corrosion Inhibitor for Mild Steel in 1 M HCl Solution

In this research, the Pistia stratiotes leaf (PSL) extract was evaluated as a green corrosion inhibitor for the corrosion of mild steel in 1 M HCl using electrochemical measurements and surface characterization. Electrochemical impedance spectroscopy (EIS) spectra showed that the inhibitory activity of the phytochemical compounds enhanced with increasing concentration up to 400 ppm, which was reflected in the increase in the charge transfer resistance and double-layer capacitance. Regarding the effect of immersion time, EIS results indicated that the persistence of the PSL extract was between 4 h and 8 h of exposure time. From polarization curve (PCC) results, the best performance of the corrosion inhibitor was achieved at 400 ppm with an inhibition efficiency of 93.7%. The PSL extract acted as a mixed-type corrosion inhibitor. The adsorption of the phytomolecules on the metal surface obeyed the Langmuir isotherm through a mixed mechanism (physical and chemical interactions) dominated by physisorption. Scanning electron microscopy (SEM) examinations and energy-dispersive X-ray spectroscopy (EDS) elemental analysis of the corroded samples confirmed the anticorrosive protection of the PSL extract. Chemical characterization of the PSL extract by GC-MS revealed the presence of phytol, steroids, and aromatic and long-chain unsaturated fatty acid esters, in order of abundance. Chemical quantum calculations by DFT allowed for determining that the phthalic acid, di(2-propylpentyl) ester compound has the most significant potential to act as the main active component in corrosion inhibition activity.

Evaluation of thiocarbohydrazide derivative as corrosion inhibitor for C1018 carbon steel in 3.5% NaCl + 500ppm HAc solution: Electrochemical, SEM, FTIR and computational studies

N'-((E)-3-phenylallylidene)hydrazinethiocarbohydrazide (PHCT) was synthesized, purified, characterized and assessed for its inhibitive property against the sweet corrosion of C1018 carbon steel in CO2-saturated 3.5 % NaCl + 500 ppm HAc solution at 25 and 60 °C. At 50 ppm and 25 °C, electrochemical impedance spectroscopy (EIS) confirmed that the presence of PHCT in the electric double layer fortified the hydrophobicity of the region and mitigated rate of charge transfer. Potentiodynamic polarization (PP) measurements at 25 °C showed that PHCT is a mixed-type inhibitor, which could reduce corrosion rate from 24.32 mpy in blank to 0.67 mpy at 50 ppm dosage and deliver 97.24 % inhibition efficiency. PHCT adsorbs, principally, using its NH2, C = S and C = C functional groups, based on FTIR characterization. Computational modeling using the FMO and MEP analyses confirmed that PHCT exhibits higher electron donating than electron accepting power and interacts with the metal surface through nitrogen and sulfur atoms. Scanning electron microscopy (SEM) confirmed the ability of PHCT to protect the steel surface from localized pitting corrosion. Although increasing the temperature up to 60 °C diminished the efficiency of PHCT, the inhibitor was able to provide up to 92 % efficiency.

Synthesis of polyaniline tannate-modified carbon nanotubes by oxidative copolymerization as highly efficient corrosion inhibitors for mild steel in HCl solution

Corrosion is a prevalent issue in industrial production, directly impacting the production process and causing severe damages. To mitigate this problem, corrosion inhibitors are highly desired. Herein, a novel type of nano corrosion inhibitor, referred to as PTCNT, was synthesized through an oxidative copolymerization method utilizing aniline, ammonium persulfate (APS), and tannic acid (TA)-modified multiwalled carbon nanotubes (MWCNTs). The results demonstrated that the PTCNT effectively inhibited the corrosion of mild steel in 1 M HCl solution, achieving the corrosion inhibition efficiency of 90.6 % at the concentration of 75 mg/L. Characterization results implied that the PTCNT adsorbed onto the surface of the mild steel, forming a protective shielding layer. Potentiodynamic polarization measurements proved that the PTCNT functioned as the hybrid corrosion inhibitor. Furthermore, the adsorption of PTCNT on the mild steel surface was investigated using adsorption isotherm and adsorption kinetic modeling. Quantum chemical calculations were used to elucidate the adsorption mechanism of PTCNT. These findings raise new avenues for the development of highly efficient corrosion inhibitors for the mild steel in HCl solutions.

Evaluation of 14-(p-tolyl)-14H-dibenzo[a,j]xanthene as a Highly Efficient Organic Corrosion Inhibitor for Mild Steel in 1 M HCl: Electrochemical, Theoretical, and Surface Characterization

Corrosion of mild steel, particularly in acidic environments such as hydrochloric acid (HCl), remains a critical issue due to its impact on material durability, economic costs, and safety concerns. This study introduces 14-(p-tolyl)-14H-dibenzo[a,j]xanthene (ZM5), a novel and highly effective organic corrosion inhibitor, to mitigate this challenge. Employing advanced electrochemical techniques: electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP), we evaluated ZM5’s performance in a 1M HCl solution, revealing an impressive inhibition efficiency of 94.7%. Surface characterization using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX) further confirmed the formation of a robust protective film on the steel surface, shedding light on ZM5’s adsorption mechanisms. Complementing the experimental findings, Density Functional Theory (DFT) simulations provided theoretical insights into the anti-corrosion mechanism of ZM5, aligning well with observed results. These findings underscore ZM5's potential as a highly promising corrosion inhibitor for industrial applications, effectively enhancing the corrosion resistance of mild steel in aggressive environments.

Corrosion inhibition of steel in acidic media using glycyrrhizic acid: experimental and computational insights

Corrosion inhibition of steel in acidic media using glycyrrhizic acid: experimental and computational insights

Comprehensive investigation of novel synthesized thiophenytoin derivative (antiepileptic drug) as an environmentally friendly corrosion inhibitor for mild steel in 1 M HCl: Theoretical, electrochemical, and surface analysis perspectives

This study evaluates the potential of N-(2,6-dimethylphenyl)-2-(5-oxo-4,4-diphenyl-4,5-dihydro-1H-imidazol-2-yl)thio)acetamide (AM16), a novel thiophenytoin derivative used as an antiepileptic drug, as a corrosion inhibitor for mild steel in 1.0 M HCl. The research focuses on AM16’s adsorption behavior and corrosion inhibition efficiency. Electrochemical techniques, including potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), and electrochemical frequency modulation (EFM), were employed to assess the inhibitor’s effectiveness. The results demonstrate that AM16 achieved a corrosion inhibition efficiency of 95.7 %, with its performance improving with increasing concentration. Polarization studies reveal that AM16 acts as a mixed-type inhibitor. The adsorption of AM16 on the steel surface was modeled using the Langmuir adsorption isotherm. Surface analysis via scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and X-ray photoelectron spectroscopy (XPS) confirmed the formation of a protective layer. Experimental findings were complemented by density functional theory (DFT)-based calculations. The combined theoretical, experimental, and analytical approaches affirm the efficacy of this molecule as a corrosion inhibitor, achieving a 95.7 % inhibition rate. Polarization studies reveal that the inhibitor acts as a mixed-type inhibitor. Thermodynamic parameters suggest that the molecule chemically adsorbs onto the steel surface, following the Langmuir isotherm.

Experimental and computational analysis of poly(4-vinyl pyridine) and polyvinylpyrrolidone as effective corrosion inhibitors for low carbon steel in sulfuric acid

This study investigates the inhibitory effects of poly(4-vinyl pyridine) (P4VP) and polyvinylpyrrolidone (PVP) on the corrosion of low carbon steel (LCSt) in 1 M H2SO4. Protection efficacy (%PE) was measured using mass loss, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS). Results showed %PE values increased with higher polymer concentration and lower temperature. At 450 mg/L, %PE reached 93.13% and 94.19% for P4VP and PVP, respectively. These polymers function as mixed inhibitors, adsorbing onto the LCSt surface per Langmuir’s model as a mode of physical adsorption. EIS indicated that higher polymer concentration increased charge transfer resistance and decreased effective double-layer capacitance. Both P4VP and PVP also reduced pitting corrosion in chloride-containing solutions. Density Functional Theory (DFT) and Time-Dependent DFT (TD-DFT) optimized the molecular structures of the inhibitors, evaluating electronic parameters such as frontier molecular orbital (FMO) energies, energy gap, softness, hardness, electron transfer fraction, dipole moment, and hyperpolarizability ( β ° ). Monte Carlo (MC) and molecular dynamics (MD) simulations provided insights into adsorption mechanisms, corroborating experimental findings and highlighting the effect of protonation. This comprehensive study enhances our understanding of the relationship between molecular structure and function in polymer inhibitors, improving their application in corrosion protection.

Synthesis of Schiff bases of 4-methoxybenzyl amine and hydrazide derivatives and their application in corrosion inhibition of mild steel in 1.0 M HCl

In this work, Schiff bases of 4-methoxybenzyl amine and hydrazide derivatives containing succinic (BMSHE), oxalyl (BMOHE), and phenylaceto (BMPHE) have been synthesized and applied for corrosion inhibition of mild steel (MS) in 1.0 M HCl. The synthesized compounds are characterized by Fourier-transform infrared (FTIR) and H1 nuclear magnetic resonance (NMR) spectroscopy. The FTIR and H1 NMR results have confirmed their formation through the presence of functional groups and hydrogen associated with them. Corrosion mitigation examination is done by polarization measurements (PM), electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM) equipped with energy dispersive X-rays (EDX), and atomic force microscopy (AFM). All inhibitors demonstrated notable efficacy in preventing MS in HCl (BMSHE-88%, BMOHE-84%, and BMPHE-72%). As per corrosion potentials, BMOHE and BMPHE have been found to be mixed types of inhibitors, and BMSHE is noticed as a cathodic inhibitor. The SEM results demonstrated how these hydrazide derivatives prevented corrosion by covering the MS surface. The EDX analysis of the surfaces has revealed that the inhibited MS contains lower amounts of O and Cl, which indicate that the inhibitors prevent MS in HCl. AFM analysis shows that the surfaces of MS in the presence of the inhibitors are damaged less than in their absence, which reveals the same facts as told above. The inhibition of MS by BMSHE, BMOHE, and BMPHE is also explained with a reason after analyzing the results.

Synthesis, characterization and performance of ecofriendly epoxy resin as a highly efficient corrosion inhibition for mild steel in 1m HCl solution

In this study, a novel epoxy resin called tetraglycidyl ether of methyl-α-D-mannopyranoside (TGEMM) was synthesized and investigated for its potential used as a corrosion inhibitor for mild steel in a 1.0 M hydrochloric acid (HCl) solution. The main goal was to evaluate the corrosion inhibition properties of TGEMM using various techniques. The methods used in this research included potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), temperature effect, scanning electron microscopy, energy dispersive X-ray spectroscopy, atomic force microscopy and contact angle measurement. These techniques were chosen to comprehensively assess the corrosion inhibition performance of TGEMM on MS. In this context, the structure of the newly synthesized TGEMM epoxy resin was identified and confirmed using Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance (NMR). The results obtained from the experiments demonstrated that, at a lower concentration of 10−3 M, TGEMM demonstrated a high inhibitory efficacy of 91.49%, assessed via electrochemical impedance spectroscopy (EIS), and 93.84%, measured via potentiodynamic polarization (PDP), in a 1.0 M hydrochloric acid solution. The PDP data indicated that the TGEMM epoxy resin acted as an anodic inhibitor in the acidic environment. In addition to gain insights into the interaction mechanism and adsorption mode, DFT and MD simulations were conducted, revealing valuable information about the interaction of TGEMM with the mild steel surface.

Innovative 8-hydroxyquinoline derivatives as corrosion inhibitors for mild steel in hydrochloric acid: a quantum chemical and experimental study

ABSTRACT This study explores the inhibitory action of two novel organic compounds, namely diethyl 1-((8hydroxyquinolin-5-yl)methyl)−2,6-dimethyl-4-(p-tolyl)−1,4-dihydropyridine-3,5-dicarboxylate (PR1) and diethyl 1-((8-hydroxyquinoline-5-yl) methyl)−2,6-dimethyl-4-(4-nitrophenyl)−1,4dihydropyridine-3,5-dicarboxylate (PR2), on mild steel (MS) corrosion in 1M HCl. Using a combination of quantum chemical and experimental methodologies, the study evaluates the performance of these inhibitors through electrochemical techniques, including potentiodynamic polarisation (PDP) and electrochemical impedance spectroscopy (EIS), complemented by surface analysis via scanning electron microscopy (SEM) and X-ray electron microscopy (EDX). Key findings reveal that both PR1 and PR2 exhibit a significant rise in protection performance with concentration, reaching an impressive peak of 95.3% at 10−3 M for PR2. The inhibitors demonstrate mixed-type inhibition properties and adhere to the Langmuir adsorption isotherm. Detailed surface analysis confirms the creation of a defensive film on the metal surface, correlating with the observed electrochemical results.

Exploring the performance of Coriandrum sativum extract as an effective corrosion inhibitor for mild steel in a [formula omitted] medium, and its sustainable application in the eco-friendly removal of heavy metals

This research investigated the performance of coriander seeds, for the first time, in two critical phenomena: wastewater treatment and corrosion inhibition in acidic environments. On one hand, the aqueous extracts from Coriandrum sativum seeds (CE) were evaluated for mild steel corrosion inhibition in a 2.0 M phosphoric acid medium using several techniques such as phytochemical analysis (GC-MS), potentiodynamic polarization, electrochemical impedance spectroscopy, scanning electron microscopy (SEM-EDAX) and theoretical analyses, including DFT calculations and Molecular Dynamic Simulations, further elucidated the major chemical components. First, the phytochemical analysis has proved that CE contains heteroatoms. Second, the electrochemical results indicate that CE behaves as a mixed type inhibitor and the corrosion reaction is controlled by charge transfer process. Finally, The theoretical calculations confirmed that the active compounds of CE can be adsorbed on the Fe (1 1 0) surface through physical patterns and by sharing charges with iron to form coordinate bonds. The acquired results have shown a strong correlation between corrosion inhibition efficiency that was about 93 %, SEM-EDAX and DFT parameters. On the other hand, the study examined coriander seeds (CS) in powder form as a removal of copper ions in aqueous solutions through Atomic Absorption Spectroscopy and Inductively Coupled Plasma analysis. The parametric study was effectuated by establishing the effect of contact time, adsorbent mass, solution pH and stirring speed. The removal rate was about 79 %. Regeneration studies showed that CS could be reused for five cycles without significant loss of effectiveness. SEM-EDAX analysis has proved the studied process.

Experimental and theoretical investigations of a novel imidazoline quaternary ammonium salt as an effective inhibitor of Q235 steel in 1 M HCl

In this paper, the inhibition efficiency and mechanism of a newly synthesized imidazoline-pyridine quaternary amine salt (IPS) as a corrosion inhibitor for carbon steel in 1.00 mol/L HCl at different temperatures were investigated experimentally and theoretically. The inhibitor is confirmed by nuclear magnetic resonance spectroscopy (NMR) and fourier transform infrared spectroscopy (FT-IR). Electrochemical and weight loss indicate that the IPS displays a stable protection performance at different temperatures. Moreover, scanning electron microscopy (SEM), energy dispersive spectrometer (EDS) and X-ray photoelectron spectroscopy (XPS) indicates that the IPS can be stably adsorbed on Q235 steel surface. Molecular dynamics (MD) show that mainly imidazole and pyridine rings of IPS are adsorbed on the surface of Fe. Moreover, radial distribution function (RDF) and the mean-square displacement (MSD) were used to study inhibitor/metal interactions and migration rate of corrosive species, respectively. The results can provide useful guidance for further study on the corrosion inhibition of imidazole-pyridine quaternary amine salts.

Synergistic corrosion inhibition of 4-hydroxypyridine and halogen ions: Insights from interfacial nonlinear spectroscopy.

4-Hydroxypiridine (4-HPy) is a green chemistry corrosion inhibitor for low-carbon steel, valued for its environmental compatibility and low toxicity. Despite lower initial effectiveness than 4-mercapto/4-aminopyridine, 4-HPy's performance is markedly enhanced by halogen ions. By employing second harmonic generation (SHG) spectroscopy combined with electrochemical methods, Raman spectroscopy, atomic force microscopy, x-ray photoelectron spectroscopy, and in situ UV spectroscopy, this study elucidates the synergistic enhancement mechanism of 4-HPy with Cl-, Br-, and I- in 0.5 mol/L HCl solution. Time-dependent SHG measurements showed a two-step process of rapid adsorption and subsequent orientation change, with a proposed mechanism to interpret the temporal changes in SHG intensity. Deducing the adsorption kinetic equations and their application to the experimental data yields the adsorption rate (kad) and orientation change rate (Kre). Halogens reduce the orientation angle of 4-HPy, facilitating its adsorption on the substrate surface and effectively inhibiting corrosion via distinct mechanisms. Cl- and Br- ions primarily adsorb onto the metal surface, forming an adsorption film that not only enhances the subsequent adsorption of 4-HPy but also provides a protective effect for the metal surface. Conversely, I- forms mainly complexes with 4-HPy in solution, co-adsorbs onto the metal surface, and demonstrates a significant synergistic effect. This study revealed the synergistic efficacy hierarchy among halogen ions, with the order 4HPy + NaCl < 4HPy + NaBr < 4HPy + NaI. This study enhances our molecular-level understanding of the synergistic mechanism between halogen ions and corrosion inhibitors and provides valuable insights for designing and developing effective corrosion inhibitors.

Corrosion inhibition of tetrabutylphosphonium benzotriazolate on carbon steel in acidic medium

The inhibition effect of tetrabutylphosphonium benzotriazolate (TBPB) on carbon steel in a 1 mol·L−1 HCl solution was investigated using a combination of analytical techniques, including polarization curve, electrochemical impedance spectroscopy, scanning electron microscopy, atomic force microscopy, and X-ray photoelectron spectroscopy. The study revealed that TBPB acts as a mixed corrosion inhibitor for carbon steel in acidic conditions. The efficiency of corrosion inhibition was observed to increase gradually with rising TBPB concentrations, reaching a maximum of 92 % at a concentration of 10 mmol·L−1. This enhancement in corrosion inhibition efficiency is attributed to the adsorption of TBPB on the metal surface, effectively isolating it from the corrosive medium and thereby preventing corrosion reactions. Importantly, this mechanism aligns well with the Langmuir isothermal adsorption model.

First Principles Investigations of Mild Steel Corrosion Inhibition by Dopamine Derivatives in HCl Solution

First Principles Investigations of Mild Steel Corrosion Inhibition by Dopamine Derivatives in HCl Solution

Synthesized Heterocyclic Compounds as Corrosion Inhibitors for Steel in Acidic Environments: A Mini-Review

Corrosion is a significant problem in various industries, leading to the degradation of steel structures and causing significant economic losses. Heterocyclic compounds, which contain heteroatoms such as nitrogen, sulfur, and oxygen, have been found to be effective corrosion inhibitors for steel in acidic environments. This mini-review discusses the synthesis and use of heterocyclic compounds as corrosion inhibitors for steel in acidic solutions. The review highlights the potential of these compounds as effective and low-cost corrosion inhibitors for various industries.

Synthesis, Characterization, Theoretical, and evaluation of Eco-Friendly benzimidazolylmethyl-pyrazole carboxylate Schiff Bases corrosion inhibitors for mild steel

In this study, benzimidazolylmethyl-pyrazole carboxylate derivatives were synthesized via a 1,3-dipolar cycloaddition reaction and characterized using IR, HRMS and NMR spectroscopy. Three derivatives, namely ethyl 5-((3-(cyclohex-1-en-1-yl)-2-oxo-2,3-dihydro-1H-benzo[d]imidazol-1-yl)methyl)-1-phenyl-1H-pyrazole-3-carboxylate (Ph-BPC), ethyl 5-((3-(cyclohex-1-en-1-yl)-2-oxo-2,3-dihydro- 1H-benzo[d]imidazol-1-yl)methyl)-1-(p-tolyl)-1H-pyrazole-3-carboxylate (CH3Ph-BPC), and ethyl 1-(4-chlorophenyl)-5-((3-(cyclohex-1-en-1-yl)-2-oxo-2,3-dihydro-1H-benzo[d]imidazol-1-yl)methyl)-1H-pyrazole-3-carboxylate (ClPh-BPC), were evaluated as corrosion inhibitors for mild steel (MS) in a 1 M HCl solution. Potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) measurements revealed high inhibition efficiencies of 98.5 %, 98.2 %, and 97.7 % for ClPh-BPC, Ph-BPC, and CH3Ph-BPC, respectively, at a concentration of 10-4 M. Scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) and X-ray diffraction (XRD) analyses confirmed the formation of protective surface layers, significantly reducing corrosion rates. Thermodynamic analysis indicated that the adsorption of these inhibitors follows the Langmuir isotherm model with adsorption energies of −50.12 kJ/mol for ClPh-BPC, −50.52 kJ/mol for Ph-BPC, and −51.62 kJ/mol for CH3Ph-BPC, suggesting chemisorption. Computational studies, including Monte Carlo (MC), density functional theory (DFT), and molecular dynamics (MD) simulations, showed strong agreement with experimental results, further validating the adsorption behavior and corrosion inhibition mechanisms of these compounds.