This study investigated the applicability of high-frequency ultrasonic testing to inspect the tungsten-copper bonded interface between a divertor's mono-block and a cooling pipe called the “screw pipe.” Mock-up samples simulating the interface were fabricated by diffusion bonding of a 2.5 mm thick oxygen-free copper plate to a 12 mm thick tungsten block that satisfied the ITER material specifications. After making the bond, grooves were machined on the oxygen-free copper side of the samples. High-frequency ultrasonic tests were performed before and after machining the grooves using an ultrasonic scanner with a 30 MHz probe in the immersion pulse-echo setting. The testing results showed that the original screw pipe has a low capability for inspection with high-frequency ultrasonic testing. The visibility of a defect at the interface decreased because of the reflection of ultrasonic waves from the slope of the grooves and interference by the echoes from the interface and the grooves’ surfaces. These issues were addressed by proposing geometrical modifications for the grooves and testing with high-frequency ultrasonic testing. The proposed modifications considerably increased the visibility of a defect at the interface and improved detectability by high-frequency ultrasonic tests.
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