Organic photovoltaics (OPVs) are a type of solar cell technology that uses organic semiconducting materials to convert sunlight into electricity. Unlike traditional silicon-based solar cells, OPVs are lightweight, flexible, and can be fabricated using cost-effective solution-processing techniques such as blade coating, enabling large-area device fabrication and is compatible with roll-to-roll manufacturing, making it ideal for OPV production. However, key challenges for OPVs, such as achieving high efficiency and scalability, maintaining film uniformity, enhancing material stability, optimizing processing techniques, mitigating environmental and health impacts, improving charge transport and reducing recombination losses, and overcoming performance degradation in large-area production are still under investigation. Recent developments include high-efficiency copolymer donors, ternary additives for optimized morphology, and the integration of novel interlayers and electrodes. Scalable processes such as accelerated blade coating and green solvents like o-methylanisole are also explored, highlighting their role in enhancing efficiency, stability, and sustainability. Additionally, insights into nanoparticle additives, solvent engineering, and molecular design underscore the potential for blade-coated OPVs to achieve high performance while maintaining environmental compatibility. These advancements collectively address challenges in efficiency and scalability, paving the way for OPVs to meet industrial demands and contribute to a greener energy landscape.
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