In the framework of the European Fusion Programme, the Forschungszentrum Karlsruhe and the Centre de Recherches en Physique des Plasmas (CRPP) have successfully developed and tested a 70 kA high-temperature superconductor (HTS) current lead demonstrator. In the present work, the optimisation of the cooling conditions with respect to the cooling power consumption and the required amount of HTS material is described for a binary current lead consisting of a conduction-cooled HTS part and a gas-cooled heat exchanger. The refrigerator input power, required to cool a binary HTS current lead, is determined by the heat load at the 4.5 K level, the helium mass flow rate necessary to cool the heat exchanger part and the helium inlet temperature ( T He,in). For a range of copper ( T Cu) and helium inlet ( T He,in) temperatures at the cold end of the heat exchanger, the optimum values of the length of the heat exchanger and the required helium mass flow rate have been calculated. Furthermore, the main results of the pulsed operation of the 70 kA HTS current lead demonstrator are presented. The possibility of pulsed operation of HTS current leads for the CS and PF coils is discussed.
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