Conveyor System Research Articles

Evaluation of Performance Improvement Rate of Plastic Production System Using ARENA: A Case Study of Phoenix Plastic Services

Production improvement has become essential to all industrial activity because of the fierce competition among today's production systems and organizations and the unquenchable customer demand. The shorter product life cycle has significantly increased the demand for prompt reactions to increase the productivity and efficiency of these industrial systems. This study examined the evaluation of performance improvement rate of plastic production system using ARENA. The report provided by the plastics industry was used in the study to analyze and assess the rate of performance improvement of the plastic manufacturing system. The location of the bottleneck was determined by the research following a thorough analysis of the plastic company's data, which included information on all manufacturing lines and procedures. The research employed Arena to assess and compute the rate of improvement in system performance while accounting for the material transporting process throughout the production line. The conveyor velocity maintains a lock at 75m/min, despite the company's report stating that the transports run at 30m/min. The optimized and unoptimized processes when obtained from a finished recycling process running for 1000 working hours, indicate that the conveyor process had 1045 and 1027 entity input and output, respectively, and the transporter process had 953 and 929 entities input and output respectively. The remaining number left when considering the number that enters the system with the number that leaves the system went to waste, resulting from the sorting and demagnetization process. The introduction of the conveyor brings 10.549% in the production rate and 50% decrease on expenses spent in labor. Through the conveyor system's speed control factor, which is an automated procedure, the system's percentage increment may be further raised. By raising the conveyor system's speed, more items will be produced. Conveyor system installation free up more space for additional production-related equipment, increasing products formed and the company's profit. The cost of purchasing and installing the conveyor will be covered by the excess profit.

Epsilon negative dynamic coded THz metamaterial beamformer for digital information encryption

Light propagation facilitates digital information encryption by utilizing Epsilon Negative (ENG) metamaterials as a medium. Achieving the desired encryption hinges on synchronizing two pivotal features: the phase difference and the epsilon shifting of the metamaterials. The proposed metamaterial is intricately designed to represent digital bit 1 (states 0 and 1), contingent upon the arrangement of material multilayers within the metamaterial device. Specifically, state 1 is fashioned through a combination of Graphene and Gold, while state 0 is solely represented by Graphene on a metamaterial structure. The developed structure exhibits right hand metamaterial (epsilon of \\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\:+$$\\end{document}7.20) for state 0 and plasma metamaterial (epsilon \\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\:-$$\\end{document}6.94) for state 1 at 8.6 THz. Notably, the phase difference between 0 and 1 states is around \\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\:90^\\circ\\:$$\\end{document}. Primarily leveraging the synchronized combination phase and epsilon as the key design parameters for the metamaterial array, the beamforming pattern enables beam steering within the angular range of \\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\:+30^\\circ\\:$$\\end{document} to \\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$\\:-30^\\circ\\:$$\\end{document}. Secondly, employing a sophisticated material addition strategy involving Gallium Arsenide (GaAs) systematically manipulates the sidelobe in specific directions, thereby providing a mechanism to modulate the sidelobe and concurrently augment spatial resolution. After preparing the metamaterial coded (MC) lens, the source, lens and receiver strategically encrypt the scanning image, employing techniques including Doppler compression and 2D discrete Fourier transform. The proposed MC lens offers applicability like image encryption, security scanning, conveyor systems, hyperlenses and modern cryptography.

Study of conveyor belt deviation detection based on improved YOLOv8 algorithm

Conveyor belt deviation is a commmon and severe type of fault in belt conveyor systems, often resulting in significant economic losses and potential environment pollution. Traditional detection methods have obvious limitations in fault localization precision and analysis accuracy, unable to meet the demands of efficient and real-time fault detection in complex industrial scenarios. To address these issues, this paper proposes an improved detection algorithm based on YOLOv8, aiming to achieve efficient and accurate detection during the operation of the belt. Firstly, an Enhanced Squeeze-and-Excitation (ESE) module is incorporated into C2f to boost feature extraction for rollers and belts. Secondly, the construction of the BiFPN_DoubleAttention module in the neck network enhances bidirectional feature fusion and attention mechanism, thereby improving multi-scale object localization accuracy under complex environments. Then, a Multi-Head Self-Attention (MHSA) mechanism is introduced in the head network, better capturing positional features of small roller targets and belt areas in various environments, thus enhancing detection performance. Finally, extensive experiments are conducted on a self-built dataset, achieving an accuracy of 98.1%, mAP0.5 of 99.0%, and a detection speed of 46 frames per second (FPS). This method effectively handles variations and disturbances in the conveyor belt transportation environment, meeting real-time diagnostic needs for belt misalignment in the industry.

Initial Experimental Investigation of Hydraulic Characteristics at Right-Angle Diversion in a Combined Canal and Pipe Water Conveyance System

To enhance the efficiency of irrigation water utilisation, China is progressively converting irrigation ditches into pipelines. The water distribution outlets in irrigation zones are predominantly right-angled, and there are typically occurrences of erosion, sedimentation, and structural deterioration in the surrounding areas. This article employs a synthesis of indoor physical model experiments and theoretical analysis to examine the distribution of channel flow velocity and variations in water surface profile, pipeline flow rate, diversion ratio, circulation intensity, and turbulence energy across different relative water depths. The experimental results indicate that the water surface adjacent to the main canal wall demonstrates a pattern of initial decline, followed by an increase and subsequently another decline; furthermore, as the water level in the main channel rises, the magnitude of this fluctuation progressively diminishes. In some sections of the canal, the water surface elevation progressively increases, albeit with minimal amplitude. With a constant relative water depth, an increase in main channel flow results in a corresponding increase in pipeline flow; however, the diversion ratio is inversely related to the main channel flow. Conversely, when the main channel flow rate is constant, the diversion ratio increases as relative water depth rises. The vertical flow velocity near the water diversion outlet has a negative value, signifying the existence of a backflow zone, while the horizontal flow velocity varies considerably, facilitating the formation of circulation and resulting in localised deposition and erosion. The water flow near the pipe inlet downstream of the lower lip of 0.5 times the pipe diameter is impacted by the return zone, which has a higher turbulence energy and circulation strength and is more susceptible to siltation. The turbulence energy of the water flow is higher in the range of 0.5 times the pipe diameter upstream and downstream of the pipe inlet. This research is highly significant in facilitating the conversion of irrigation channels into pipelines.

Practical drought risk assessment and management framework: A step toward sustainable modernization in agricultural water management

A proposed framework to assess and manage risks associated with Agricultural Water Off-farm Conveyance and Distribution Systems (AWOCDS), quantify potential failure due to drought-induced scenarios, and provide short to long-term recovery plans to mitigate drought impacts. It makes an intellectual contribution by creating a new proactive risk assessment focusing specifically on AWOCDS as a crucial part of agricultural water management. The risk assessment comprises two components − risk probability and consequence. The former is calculated by analyzing droughts via the streamflow drought index using the DrinC calculator. The latter is determined through AWOCDS’ performance evaluation using hydraulic simulation via HEC-RAS. Additionally, water distribution is assessed spatiotemporally using adequacy and equity indicators, and an integrated consequence is developed by applying the simple additive weighting method. AWOCDS’ rehabilitation and modernization projects worldwide include three practical practices in its risk management component. These practices involve modifying standard operating procedures (SOPs) by updating maintenance, upgrading manual-based operations, and developing a centralized Model Predictive Controller (MPC) for AWOCDS automatic operation. The proposed framework underwent testing in an arid region. Based on the risk assessment results, the AWOCDS operating system failure rate ranges from 70% to 96% during extreme-severe drought scenarios and 53% to 65% during moderate-mild drought scenarios. Risk management analysis shows that a short-term recovery plan reduces the drought risk by 4% monthly and 3% yearly. However, the risk of failure ranges from 50 to 94% in mild to extreme drought scenarios. Upgrading SOPs decreases impact by 4–11% in extreme, 4–7% in moderate-severe and 7–9% in mild-moderate drought. Automating the operating system with MPC reduces impact by 40–43% and 30–56% in mild-moderate and severe-extreme drought scenarios. This proactive-based strategy can help water managers plan for rehabilitation and improve surface water distribution reliability.

An analytical approach for evaluation of conveyor exit strategies in open-pit mines

Transportation is the most expensive task in deep open-pit mining operations. An In-Pit Crushing and Conveying (IPCC) system, as an alternative to the conventional shovel-truck system, requires precise planning to avoid wasting high capital expenditures on trucks. The decision to fit a conveyor system into the pit design is challenging and needs to be addressed in the literature. Further optimisation of the IPCC system requires choosing an appropriate conveyor exit strategy. Conveyor exit schemes include a Dedicated Ramp Slot (DRS), an Existing Ramping System, an inclined tunnel and High-Angle Conveyors (HAC). This paper provides an analytical approach to compare the cost of different conveyor exit strategies in open-pit mines. The results indicate that for a depth up to 100 m, the Present Value of Cost (PVC) for the DRS is the least. For the cases deeper than 300 m, the HAC has the least PVC. Sensitivity analysis showed that for the depths between 100 and 300 m, a more accurate and detailed definition of parameters is needed. Besides, in most cases, the HAC provides the lowest payback period and the highest internal rate of return among the alternatives.

Optimization of Productivity of Fodder Crops with Green Conveyor System in the Context of Climate Instability in the North Kazakhstan Region

One of the main challenges in modern animal husbandry in North Kazakhstan is ensuring an uninterrupted supply of sufficient fodder crops. This research, conducted from 2019 to 2023, aimed to develop strategies for cultivating environmentally sustainable fodder crops capable of providing a stable fodder crop base under the changing climatic conditions of the North Kazakhstan region. The studies included analysis of air temperature and precipitation data as well as monitoring of fodder grass mixtures within a green fodder conveyor system. Different sowing dates for fodder crops and mixtures were selected for the development of the conveyor system. The range of experimental variants included fodder crops and their mixtures from various botanical families. The experiment involved both perennial (alfalfa and festulolium) and annual (corn, pea, sunflower, Sudan grass, oats, and rapeseed) crops. The highest green mass yields were achieved by the following variants: fodder crops of corn + pea—74.40 c/ha; mixtures of annual legume–grass crops in the pea + oats variant of the first sowing date—43.64 c/ha; Sudan grass + pea—45.72 c/ha; mixtures of perennial grasses in the second utilization term of alfalfa + festulolium—64.9 c/ha; and rapeseed sown at the first sowing date—46.61 c/ha. In terms of crude and digestible protein content, the best among the annual grass variants was the mixture of Sudan grass and pea (crude protein—33.59 g/kg, digestible protein—24.5 g/kg), and the best among the perennials was the variant of the first utilization term (crude protein—50.42 g/kg, digestible protein—38.2 g/kg). Regarding metabolizable energy content, the annual crop variant of corn + pea had a yield of 1.92 MJ/kg, and in the perennial variant, the mixture of alfalfa and festulolium in the first utilization term had a yield of 2.68 MJ/kg. Such an approach to creating green fodder conveyors can be crucial for developing effective strategies for adapting agriculture to climate change, including the selection of promising fodder crops and optimization of their placement. The results obtained can contribute to enhancing the productivity and sustainability of agricultural production in the North Kazakhstan region.

Constraint-following control design for nonlinear underactuated belt conveyors with uncertainty

There are many mismatched uncertainties in the nonlinear underactuated belt conveyor systems which leads to challenges for designing the controllers. This paper addresses this issue based on the concept of constraint-following by establishing the dynamic model and treating the desired trajectory as a constraint. First, the nominal control portion is studied in the absence of the deviation of initial condition and uncertainties. Second, the uncertainties are decomposed into matched and mismatched parts according to the match condition. Then, the robust constraint-following control portion that is solely based on matched uncertainty is designed. By utilizing the Lyapunov method, the proposed control with two portions is able to ensure the uniform boundedness and uniform ultimate boundedness of the underactuated systems with uncertainties. Simulations are additionally carried out for the purpose of verification.

A line scanning monitoring method for conveyor belt deviation using point cloud

Abstract A precise conveyor belt deviation monitoring method using line array point cloud data is proposed and demonstrated, which can ensure the healthy running of the conveyor system. The point cloud data characterizing the surface of the conveyor belt is collected in a line scanning way. Then, using a unique soft extraction method that weighted fusing three key features (cross-sectional variation, belt’s horizontal width, and previous frame) to process this data, the edge information of the conveyor belt can be accurately and robustly identified in real-time. Furthermore, the point cloud processing mode enables a belt-segmented deviation analysis method based on a standard sequence query. This can accurately determine the offset value and deviation trend of the conveyor belt, thereby achieving early warning of deviation faults. Experimental results show that the belt edge identification precision can reach 0.3 mm, and an early warning can be provided at least 57 m before the occurrence of a belt deviation fault. This belt deviation monitoring method can be widely applied in various working environments, especially in harsh conditions like mines and ports. It also has potential applications in automated production lines within Industry 4.0.

Study of microwave hardwood board modification and drying: experiments and technical-economic assessment

The very low permeability of many hardwood species causes problems during lumber drying. These include very long drying times, drying defects, large material losses after drying, high energy consumption, and expensive drying processes. Jarrah (Eucalyptus marginata) is a species which very difficult to dry. Microwave (MW) wood modification and MW drying can provide an increase in wood permeability and solve some hardwood drying problems. Two 60 kW MW conveyor plants at frequencies 2.45 and 0.922 GHz were used for experiments. The study of MW Jarrah (29x87mm) board drying after pre-drying MW modification showed that it is possible to dry boards in the moisture content range from 70 to 10% during 147-159 hours (6 -7 days) using the cycle method of MW power application. Such intensive MW drying does not bring perceptible damage to the wood and provides low variability of moisture content in the board cross sections. The shorter drying times reduce associated capital, space, energy and labor costs whilst the reduction in drying defects can increase yields. A short time of MW drying provides an opportunity to develop conveyor systems for hardwood sawn timber drying. Economic assessment of MW Jarrah board drying showed that a specific drying cost ranges from US$ 50 to $277/m3 at electricity prices from US$0.08 to $0.32/kWh. The electricity costs form the largest share in total specific drying costs - 44 to 82%. Jarrah boards are expensive product and MW drying costs can be acceptable for industry taking into consideration savings provided by fast drying and wood loss reduction.

Analysis of extremely low water hammer pressures of draft tubes for double units in pumped storage power stations under successive load rejection conditions

With large-scale integration of intermittent energy into power systems, the operating conditions of pumped storage power stations (PSPSs) change frequently, thereby intensifying the risk of load rejections. For multiple units sharing a water conveyance system, when one or more units reject the load, other units also reject the load after a few seconds; this is defined as successive load rejection (SLR). During SLR conditions, pumped storage units produce extreme water hammer pressures, jeopardizing the safe operation of PSPSs. This study reveals the generation mechanism of extremely low draft tube pressure (DTP) during SLR, and clarifies the generating unit and corresponding occurrence moment characteristics of the minimum DTP. The results indicated an extremely low DTP, attributed to the sharp decline in the discharge owing to increased rotational speed in unit's S-shape region and the hydraulic interference owing to the increased discharge of the other unit. When the guide vane closing time (GVCT) was short, the minimum DTP occurred in the subsequent load rejection unit (SLRU) near the first peak of its rotational speed, with the discharge of initial load rejection unit (ILRU) in the rising stage. Conversely, for a large GVCT, the minimum DTP occurred in the ILRU near the second peak of its rotational speed, with SLRU discharge in the rising stage. Finally, engineering measures to improve the extremely low DTP were proposed. Overall, the findings underscore crucial engineering insights for ensuring the safety of PSPSs under extreme conditions.

Analysis and Suppression of Oscillations in Doubly Fed Variable Speed Pumped Storage Hydropower Plants Considering the Water Conveyance System

The doubly fed variable speed pumped storage (DFVSPS) system is a hydraulically, mechanically, and electrically coupled system, and the characteristics of the components from the water conveyance system to the transmission line need to be fully considered in the oscillation analysis. Hence, the model of the water conveyance system is included to investigate the oscillation characteristics of the DFVSPS connecting to the grid via a series-compensated line. A small-signal state-space model of the DFVSPS system in the generation mode is first established. The oscillation characteristics of the DFVSPS are studied, and the dominant state variables for each oscillation mode are identified. The impact of system parameters on oscillations is further studied, and simulations are carried out to validate the accuracy of the model. The results indicate the oscillation mode of the DFVSPS comprises the electrical sub-synchronous oscillation (SSO) mode and the hydraulically, mechanically coupled low-frequency mechanical oscillation modes. When the series compensation level is high, the SSO becomes divergent, and the system is more likely to be unstable. Optimizing the rotor-side control parameters and the governor control parameters, sub-synchronous and low-frequency oscillations could be effectively suppressed, respectively. This study provides reference suggestions for the development and use of the future DFVSPS system.

Effects of tidal bore on hydraulic transients in low-head pressurized water conveyance systems

Effects of tidal bore on hydraulic transients in low-head pressurized water conveyance systems

Research on the hydraulic response characteristics during the water conveyance process of water diversion projects

Abstract During the initial trial period, the Hanjiang-to-Weihe River Valley Water Diversion Project (HWRVWD) sourced water from the Sanhekou water conservancy junction. It then transferred water through the Qinling water conveyance tunnel and distributed it at the Huangchigou water distribution hub, ultimately transporting it to the Guanzhong area. The hydraulic simulation and real-time control of the water conveyance system play a crucial role in ensuring the safe and efficient operation of this engineering project. To maintain water transfer safety and reasonable scheduling during the water supply process, the hydraulic characteristics of the transient process were calculated and analyzed in this paper. The one-dimension (1D) hydrodynamic mathematical model and advection-dispersion model were established to calculate the hydraulic factors of the 81.78 km Qinling water conveyance tunnel and the Huangchigou water distribution hub within the HWRVWD. Validation results showed that the root mean squared error tended toward zero and the coefficient of determination exceeded 0.97 between the measured values and the simulated values. The opening of gates and upstream inflow directly affected water level variations and storage. Smaller gate openings led to increased water level amplitudes before the gate and faster reaching of maximum water levels, but it also led to opposite trends in flow rates behind the gate compared to upstream water levels. The impact of incoming water flow rates on flow variations at different channel sections was significant. The time for water heads to reach each section and the rate of flow variation positively correlated with incoming water flow rates. Gradual increases in upstream inflow resulted in progressively larger water level amplitudes both before and behind the gate, with an increased maximum value, but more water might be discarded. When the water demand changes, the primary focus is on controlling the upstream inflow, with gate opening adjustments as a secondary measure, to achieve the goal of minimizing or eliminating water wastage.

AUTOMATED LEAK AND WATER QUALITY DETECTION SYSTEM FOR PIPED WATER SUPPLY

The volume of water loss because of leakage in the conveyance pipe has been alarming. Old and poorly constructed pipelines, inadequate corrosion protection, poorly maintained valves, and mechanical damage contribute to leakage. Water-carrying pipes were buried underground, so tracing leak points manually could be tasking, if not impossible. This work was to report on the effectiveness of a developed Automated Leak and Water Quality Detection (ALWQD) system. This device can detect leaks in the piped water system automatically and can also report any deterioration in the quality of water that flows through affected pipes. The ALWQD consisted of several drainpipe connections, pipe accessories, electronic components, and sensors to monitor water quality impairment. The control signal was the solenoid valves that interfaced with the ESP-32 microcontroller boards placed on the pipe manifold at intervals, along with water quality monitoring sensors of turbidity, Total Dissolved Solids (TDS), and pH. The fabrication and testing of the device followed standard procedures. Testing of ALWQD was done at 0, 5, and 10 minutes under load and no-load conditions, with average variation in reading recorded after three trials. The findings indicated that the efficiency of ALWQD was between 70% and 80%, which could be improved upon. The trend in the results of the monitored parameters was not different from that of similar previous work. Leaks caused pressure drops and disallowed the full flow of water found at pipe joints, which could be a pathway for the intrusion of contaminants into the water conveyance system.

Non-contact measurement of conveyor belt speed based on fast point cloud registration of feature block

Abstract Non-contact, real-time measurement of conveyor belt speed is critical for energy-saving speed regulation and efficient development of coal mine conveyor systems. Existing speed measurement technologies for conveyor systems are often limited by the slippage and wear in contact measurement and complex environmental disturbance. This study introduces three-dimensional point cloud technology into coal flow information detection and innovatively presents a non-contact measurement method of conveyor belt speed based on fast point cloud registration of feature blocks. In the proposed method, a three-dimensional camera is used to capture point cloud data of the dynamically running conveyor belt, and the raw point cloud is preprocessed and segmented into blocks. Then, the C-MANV (curvature and mean angle of normal vectors) features of block point clouds are constructed based on the point cloud neighborhood curvature and the mean angle of neighborhood normal vectors. Finally, an improved block point cloud registration method based on C-MANV features is adopted to achieve the accurate measurement of the dynamic running speed of conveyor belt. Experimental results demonstrate that the proposed method achieves an average relative error of less than 1.8% in high-speed conveyor belt operation with an average processing time of less than 35 ms, which fulfils the accuracy and real-time requirements for conveyor belt speed detection in coal mines. This study provides an effective technical solution for the speed monitoring of coal mine conveyor systems.

Impact of lining of irrigation canals on groundwater recharge: A case study from Punjab province in Indus River basin of Pakistan

The Canal irrigation network of Pakistan's Indus River Basin (IRB) is one of the world's largest gravity-flow networks, with a significant portion located in Punjab province. The conveyance, delivery, and application of this water to the irrigated crops in the basin result in the loss of more than 50% of its water. This loss of water from the irrigation system is a major source of recharge for the large alluvial aquifer underlying the IRB. Canal lining is carried out as a measure to reduce seepage losses from the conveyance system of irrigation water. On the other hand, canal lining is considered a barrier to aquifer recharge. A study titled “Impact assessment of canal lining in Punjab,” funded by JICA, has been carried out in order to interrogate the comparative performance of lined and unlined canals and their impact on groundwater recharge. We measured seepage losses from 14 selected irrigation-lined canals in Punjab province under actual field conditions using ponding and/or inflow-outflow methods. Results have been compared with pre-lining seepage rates. The results indicate that canal lining has reduced seepage losses by 78%. The heavy pumping in fresh groundwater areas invites saline groundwater from adjacent saline zones. The canal flows at the head have reduced the recharge to groundwater by 9%. Nonetheless, saving from seepage losses by canal lining has increased available water for crops, but it has decreased groundwater recharge.

Design and Optimization of Key Parameters for a Machine Vision-Based Walnut Shell–Kernel Separation Device

The separation of walnut kernels and shells has long been regarded as a bottleneck, limiting processing efficiency, product quality, and industry advancement. In response to the challenges of improving separation accuracy and the inadequacy of existing equipment for meeting industry demands, this paper proposes an innovative walnut shell–kernel separation device based on machine vision technology. An experimental system was constructed, and key parameters were optimized to enhance its performance. The device comprises five main modules: material conveyance, image acquisition, control module, sorting module, and frame. Differential separation technology is used to convert the walnut material group into a stable particle flow, addressing the issue of missed selections due to material blockages. An enhanced YOLOv8n algorithm improves small object detection and interference resistance, enabling accurate identification of walnut kernels. The Box–Behnken Design and Artificial Neural Network prediction model was used to determine the optimal operating parameters for the device. Experimental results showed that effective differential separation was achieved when the dual-stage conveyor system operated at speeds of 0.2 m/s and 1 m/s. The improved I-YOLOv8n algorithm reached an accuracy of 98.8%. Using the neural network model, the optimal operational parameters were determined: an air pressure of 0.72 MPa, a jetting component angle of 10.16°, and a sorting height of 105.12 cm. Under these conditions, the device achieved an actual cleaning rate of 93.56%, demonstrating outstanding separation performance. Compared to traditional separation methods, this device offers significant advantages in terms of efficiency, quality, and ease of operation, providing new technological pathways and support for the automation and intelligent transformation of the walnut processing industry. In the future, the device is expected to undergo further improvements to meet broader market demand and serve as a reference for the separation of other agricultural products.

On the use of vibrations and temperatures for the monitoring of plastic chain conveyor systems

In industrial automation, the transportation of unit loads plays a crucial role. This paper addresses the under-explored area of plastic chain conveyors, a versatile and efficient means of transport within production processes. Despite their widespread use, these conveyors suffer from wear and tear due to continuous contact between the chain and guide rails, often leading to unscheduled shutdowns and increased costs. The literature on monitoring solutions for such systems is sparse, particularly for plastic chains. This paper aims to bridge this gap by surveying the most common wear mechanisms for these systems and presenting a physical model that describes the interaction between the chain links and guide rails, based on chain of masses, springs and dampers and the Archard wear model. This model allows to relate the variations due to wear with other physical quantities, such as passage frequencies of the links and heat generated due to friction. The comprehensive model provides analytical formulas to understand the vibrations induced by the chain on the platform and the guide-rail temperatures. To validate the model and evaluate how the measurements are affected by the degradation of the system, an extensive experimental campaign was conducted on a conveyor test rig, acquiring vibration and temperature data. The end goal is to identify and discuss methodologies suitable for estimating the wear mechanisms of conveyor systems, with a focus on the constraints of industrial environments. Hence, this study aims to lay the groundwork for defining monitoring solutions that enhance the maintenance efficiency of plastic chain conveyor systems. The results suggest that the power Spectral Densities (PSD) of the platform’s accelerations are sufficient to estimate the average links pitch, which in turn could be used to assess the chain elongation. Besides, the local temperatures confirmed the model observations, making them suitable for estimating the slide-rail thinning.

Sustainable open pit mining through GHG-conscious short-term production scheduling

ABSTRACT The mining industry is a notable contributor to global greenhouse gas (GHG) emissions, posing challenges to achieving the Paris Agreement’s goal of capping emissions at 30 Gt CO2-equivalent annually by 2030. This paper introduces a novel Mixed Integer Linear Programming (MILP) model tailored for short-term open-pit mine planning that integrates environmental considerations, particularly GHG emissions, alongside economic objectives. The model handles complex operational challenges including block sequencing, multiple transport destinations, and stockpile management. Additionally, it provides the opportunity to examine the adoption of In-Pit Crushing and Conveying (IPCC) systems as the main transport method, an innovative approach aimed at reducing emissions from haulage – which accounts for over 35% of GHG emissions in open-pit mining. Applied to a case study in an iron ore mine, the model not only considers the environmental benefits of IPCC systems compared to traditional truck and shovel (TS) operations but also highlights significant reductions in haulage costs and carbon tax liabilities. The findings demonstrate that fixed IPCC (FIPCC) systems, in particular, offer substantial decreases in GHG emissions, presenting a compelling case for their broader adoption in the industry.