The assembly interference of the spiral bevel gear of Klingelnberg cyclopalloid system is analyzed on the basis of gear kinematics. There is a case that a pinion cannot be assembled because of an interference of spiral teeth, when the pinion must be pushed in the direction of its axis to assemble in gear box in which a mating gear is assembled previously. This interference shall be designated as 'assembly interference' in this study. The meshing states of pinion outside and gear inside convex tooth surface, together with backlash, determine that the assembly interference occurs or dose not occur. The state of tooth surface is formulated in connection with the pinion rotation angle. And the assembly interference is axamined with the test gears made as a trial. From the examinations, the validity and usefulness of this analysis are confirmed.
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