This study examines the synergistic effects of ultrasound and immersion on spray cooling, highlighting cavitation and acoustic flow mechanisms. Experiments evaluated boiling zone variables. Compared heat transfer in conventional spray cooling (SC), immersion spray cooling (ISC), and immersion ultrasonic spray cooling (IUSC). The results demonstrate that both ultrasonic application and immersion conditions in boiling environments can significantly enhance heat transfer in certain cases. Spray height experiments show SC achieves its highest heat transfer efficiency at a specific spray height, while ISC and IUSC demonstrate superior performance at higher heights. Moreover, at higher spray heights IUSC increases the SC heat transfer efficiency by 17.07 %. The findings also demonstrate that spray cooling efficiency is notably influenced by the flow rate and heat flow density, exhibiting considerable improvements especially in scenarios of low flow rates and high heat flow densities. Moreover, lower water temperatures improve temperature-controlled immersion spray cooling (TCISC) and temperature-controlled immersion ultrasonic spray cooling (TCIUSC) efficiency. At higher water temperatures, TCIUSC outperforms TCISC, with an enhancement observed at up to 9.26 % at a water temperature of 20 °C. This study provides a new direction for spray cooling enhanced heat transfer.
Read full abstract