Conventional Metal Research Articles

Atomic Basal Defect-Rich MoS2 by One-Step Synthesis and Mechanism Exploration.

Two-dimensional molybdenum disulfide (2D MoS2) shows great promise as a surface-enhanced Raman scattering (SERS) substrate due to its strong exciton resonance. However, the inert basal plane limits the performance of SERS. In this work, a strategy is proposed for the one-step synthesis of atomically basal defect-rich MoS2. The study first reveals that NaCl plays a two-stage role in the growth process, where NaCl initially promotes the rapid growth of large MoS2 as previously reported, and then promotes the formation of atomic basal defects dominated by single sulfur vacancies. Additionally, spectral changes induced by modulation of experimental parameters and density function theory calculation show that defect generation occurs during cooling. Meanwhile, the ratio of to A1g in defect-rich MoS2 exhibits different variation trends compared with pristine MoS2 in power-dependent Raman, and the ratio increases with increasing basal defects. In SERS tests, the limit of detection for rhodamine 6G reached 10-9m, which is comparable to the performance of conventional noble metal SERS substrate. The activation strategy of the inert basal plane is applicable to other 2D transition metal dichalcogenides, and further has the potential to enhance performance in other domains, such as SERS and hydrogen evolution reactions.

Breaking the Conversion-Selectivity Trade-Off in Methanol Synthesis from CO2 Using Dual Intimate Oxide/Metal Interfaces.

The selective hydrogenation of carbon dioxide (CO2) to value-added chemicals, e.g., methanol, using green hydrogen retrieved from renewable resources is a promising approach for CO2 emission reduction and carbon resource utilization. However, this process suffers from the competing side reaction of reverse water-gas shift (RWGS) and methanol decomposition, which often leads to a strong conversion-selectivity trade-off and thus a poor methanol yield. Here, we report that InOx coating of PdCu bimetallic nanoparticles (NPs) to construct intimate InOx/Cu and InOx/PdIn dual interfaces enables the break of conversion-selectivity trade-off by achieving ∼80% methanol selectivity at ∼20% CO2 conversion close to the thermodynamic limit, far superior to that of conventional metal catalysts with a single active metal/oxide interface. Comprehensive microscopic and spectroscopic characterization revealed that the InOx/PdIn interface favors the activation of CO2 to formate, while the adjacent InOx/Cu interface readily converts formate intermediates to methoxy species in tandem, which thus cooperatively boosts methanol production. These findings of dual-interface synergies via oxide coating of bimetallic NPs open a new avenue to the design of active and selective catalysts for advanced catalysis.

High nitrogen steels produced by laser powder bed fusion – Processability of an additivated austenitic steel powder

The additivation of conventional metal powders allows the expansion of the range of materials and alloys suitable for powder bed fusion additive manufacturing of metals. The combination of material properties, the improvement of currently used powder properties, and their processability are the focus of this technique. This work investigates the influence of the additivation of Si3N4 particles to X2CrNi18–9 austenitic stainless-steel powder on the resulting powder properties and processability by PBF-LB/M. The aim is to process a composite material consisting of a steel matrix in which retained Si3N4 particles are embedded. A subsequent heat treatment by hot isostatic pressing should allow dissociation of Si3N4 and the associated nitrogen diffusion into the austenitic matrix to produce a high nitrogen steel (HNS). Despite some degradation in powder properties, as indicated by a decrease in the Hausner ratio from 1.24 to 1.15, PBF-LB/M successfully produced samples in a process window of 30–36 J/mm3.

Mechanical Properties and Microstructure Analysis of Mild Steel Welding Made by GTAW

This work discusses the effect of gas tungsten arc welding (GTAW) variables on the welding transverse tensile strength and hardness of S 235JR at different groove configurations. The welding microstructure and numerical fracture mechanism are also discussed. GTAW is increasingly emerging in the local industry due to its advantages over conventional shielded metal arc welding (SMAW). The properties of steel welding have always concerned manufacturers and researchers. Since steel structures experience forces such as tensile, it’s vital that good welding has increased tensile strength. It was reported that the hardness of welding affects the welding properties and, therefore, the integration of welded structures. The groove shape of the joining ends determines the size of the FZ and affects the dilution; thus, it is important to study the groove shape due to its effect on the final properties of welding. The results showed an increased welding traverse tensile strength (251 MPa) at higher welding speeds (150 mm/min) and V-shaped groove welding. The V-shaped groove welding that obtained higher tensile strength (251 MPa) has shown higher grain boundary ferrite and PF volume friction in the FZ and finer PF in the HAZ due to its higher interpass heat input. Higher traverse tensile strength welding has shown increased bainite and lower bainite volume friction in FZ and a finer grain structure in HAZ. The failure due to tensile force starts at the welding root, according to numerical analysis, and a double V-shaped groove has shown deformation balance at the tensile test.

Ultrasonic field-assisted metal additive manufacturing (U-FAAM): Mechanisms, research and future directions

Metal additive manufacturing (AM) is a disruptive technology that provides unprecedented design freedom and manufacturing flexibility for the forming of complex components. Despite its unparalleled advantages over traditional manufacturing methods, the existence of fatal issues still seriously hinders its large-scale industrial application. Against this backdrop, U-FAAM is emerging as a focus, integrating ultrasonic energy into conventional metal AM processes to harness distinctive advantages. This work offers an up-to-date, specialized review of U-FAAM, articulating the integrated modes, mechanisms, pivotal research achievements, and future development trends in a systematic manner. By synthesizing existing research, it highlights future directions in further optimizing process parameters, expanding material applicability, etc., to advance the industrial application and development of U-FAAM technology.

Highly Selective Ammonia Detection in NiO‐Functionalized Graphene Micropatterns for Beef Quality Monitoring

AbstractGraphene has emerged as one of the most promising materials for next‐generation gas sensor platforms due to its high flexibility, transparency, and hydrophobicity. However, graphene shows inherent low selectivity in gas sensing. This has led to extensive development of noble‐metal decoration on graphene to modulate its surface chemistry for enhanced selectivity. While noble metals such as Pt, Pd, and Au have widely been employed to functionalize graphene surface, non‐noble metal decoration of graphene has remained underexplored. Here, an unprecedented room‐temperature self‐activated graphene gas sensor functionalized by NiO nanoparticles and its application to wearable devices monitoring ammonia gas in daily life are demonstrated. NiO‐functionalized graphene micropatterns show ultra‐high selectivity to ammonia with a low detection limit of 2.547 ppt. Density functional theory (DFT) calculations reveal that the strong attraction between NiO and NH3 induced by charge depletion and the vertex region of NiO accelerate the adsorption of NH3 molecules. Furthermore, a wearable graphene device demonstrates the capability to detect ammonia emissions from beef, triggering an alarm call when a specific threshold is exceeded. This work proposes the functionalization of graphene with transition metal oxides, extending beyond the conventional noble metal decoration, and the potential utilization of the graphene for wearable devices.

Bioinspired, Carbohydrate-Containing Polymers Efficiently and Reversibly Sequester Heavy Metals.

Water scarcity and heavy metal pollution are significant challenges in today's industrialized world. Conventional heavy metal remediation methods are often inefficient and energy-intensive, and produce chemical sludge. To address these issues, we developed a bioinspired, carbohydrate-containing polymer system for efficient and selective heavy metal removal. Using ring opening metathesis polymerization, we synthesized polymers bearing amphiphilic glucuronate side chains capable of selectively binding heavy metal cations in mixed media. In samples containing high concentrations of heavy metals (>550 ppb), these polymers rapidly form a filterable precipitate upon metal capture, reducing the concentration of cation to <1.5 ppb within 3 min, as measured by inductively coupled plasma mass spectrometry. This system effectively removes cadmium ions from highly contaminated solutions to levels below the Agency for Toxic Substances and Disease Registry limit for Cd2+ in drinking water and selectively removes both Cd2+ and Pb2+ from lake water spiked with trace amounts of metal. Acidification triggers protonation of the glucuronate groups, releasing the heavy metals and resolubilizing the polymer. This capture-and-release process can be repeated over multiple cycles without loss of binding capacity. As such, this study introduces a novel class of recyclable materials with pH-responsive properties, offering potential for applications in water remediation and beyond.

Enhanced properties of hard metal WC-Ni processed from nanostructured powders

In this study, we investigated the effects of nanostructured composite powders (WC-Ni), nickel binder content, and sintering techniques on the morphology and mechanical properties of tungsten carbide. An alternative low-temperature gas-solid reaction route with a short reaction time was employed to produce nanostructured composite powders with 5 and 15 wt% Ni. The powders were consolidated using spark plasma sintering (SPS) and conventional vacuum furnace sintering at temperatures of 1350 °C and 1450 °C. The composite powders were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and particle size measurements. The expansion/contraction of the compacted nanocomposite powders was studied through dilatometric analysis. The composite powders exhibited a uniform distribution of Ni, in both compositions. For the WC-5 wt% Ni nanocomposite powders, the average crystallite sizes for WC and Ni were 41.6 nm and 46.2 nm, respectively. While, for the WC-15 wt% Ni nanocomposite, the crystallite sizes for WC and Ni were 45.6 and 38.4 nm. The sintered composites were evaluated through XRD, SEM, measurements of density and Vickers hardness. The enhanced sinterability of the nanostructured powders enabled their consolidation into (WC-Ni) hard metal with densities approaching the theoretical relative density of 96.07 %, even with low binder content (5 wt% Ni). This is attributed to the uniform distribution of Ni and an extensive Ni-WC interface present prior to sintering. The SPS process at 1350 °C produced sintered bodies (WC-5 wt% Ni and WC-15 wt% Ni) with higher Vickers hardness (2322 HV and 1512 HV, respectively) and superior microstructural quality compared to samples produced by conventional vacuum furnace techniques. These results demonstrated that the mechanical properties of the system WC-Ni processed by SPS are superior to those obtained by vacuum furnace. Therefore, WC-Ni hard metals processed by this approach is a promising alternative to conventional hard metals (WC-Co) for a wide range of applications.

First Fully Endoscopic End-to-End Colonic Anastomoses With a Novel Endoscopic Device: A Feasibility Study in a Porcine Model.

Continuous advancements and breakthroughs in flexible gastrointestinal endoscopy have led to alternatives to colonic anastomosis. This study aimed to evaluate the feasibility and safety of end-to-end colonic anastomosis using a single flexible endoscope with the novel through-the-scope "bow-tie" (TTS-BT) device and conventional metal clips in a porcine model. Animal study. Animal laboratory at China Medical University. Eight healthy pigs were included. Eight animals underwent total colonic severance and anastomoses with through-the-scope "bow-tie" devices and metal clips. The primary outcomes were the success rate of the anastomosis and survival rate during 3-month follow-up. Furthermore, the secondary outcomes were anastomotic site healing, reintervention rate, and rate of anastomotic complications such as bleeding, leakage, stenosis, and obstruction. Six pigs were euthanized, and necropsies were performed 3 months postoperatively, while two pigs were fed for long-term observation. The anastomotic stoma was histologically analyzed using Hematoxylin-eosin and Masson's trichrome staining. End-to-end colonic anastomoses were successfully performed using through-the-scope "bow-tie" devices, and satisfactory healing was achieved in all pigs. The success rate of anastomosis was 100% (8/8). All animals survived postoperatively without anastomotic complications, including bleeding, leakage, or obstruction; however, two cases of stenosis occurred (25%), and one case (12.5%) required reintervention. Large-scale studies should be conducted to verify the feasibility and safety of the through-the-scope "bow-tie" device in other parts of the intestine. Flexible endoscopy with the through-the-scope "bow-tie" device is feasible and safe for intraluminal colonic anastomosis. This study may expand the indications for full-thickness endoscopic resection in the future. See Video abstract.

Superconducting surface trap chips for microwave-driven trapped ions

Microwave-driven trapped ion logic gates offer a promising avenue for advancing beyond laser-based logic operations. In future microwave-based operations, however, the joule heat produced by large microwave currents flowing through narrow microwave electrodes would potentially hinder improvements in gate speed and fidelity. Moreover, scalability, particularly in cryogenic trapped ion systems, is impeded by the excessive joule heat. To address these challenges, we present a novel approach: superconducting surface trap chips that integrate high-Q microwave resonators with large current capacities. Utilizing sub-ampere microwave currents in superconducting Nb resonators, we generate substantial magnetic field gradients with significantly reduced losses compared to conventional metal chips. By harnessing the high Q factors of superconducting resonators, we propose a power-efficient two-qubit gate scheme capable of achieving a sub-milliwatt external microwave input power at a gate Rabi frequency of 1 kHz.

Non-relativistic torque and Edelstein effect in non-collinear magnets

The Edelstein effect is the origin of the spin-orbit torque: a current-induced torque that is used for the electrical control of ferromagnetic and antiferromagnetic materials. This effect originates from the relativistic spin-orbit coupling, which necessitates utilizing materials with heavy elements. Here, we show that in magnetic materials with non-collinear magnetic order, the Edelstein effect and, consequently, a current-induced torque can exist even in the absence of the spin-orbit coupling. Using group symmetry analysis, model calculations, and realistic simulations on selected compounds, we identify large classes of non-collinear magnet candidates and demonstrate that the current-driven torque is of similar magnitude as the celebrated spin-orbit torque in conventional transition metal structures. We also show that this torque can exist in an insulating material, which could allow for highly efficient electrical control of magnetic order.

Boosting the Stability of Subnanometer Pt Catalysts by the Presence of Framework Indium(III) Sites in Zeolite.

Subnanometer metal clusters show advantages over conventional metal nanoparticles in numerous catalytic reactions owing to their high percentage of exposed surface sites, abundance of under-coordinated metal sites and unique electronic structures. However, the applications of subnanometer metal clusters in high-temperature catalytic reactions (>600 °C) are still hindered, because of their low stability under harsh reaction conditions. In this work, we have developed a zeolite-confined bimetallic PtIn catalyst with exceptionally high stability against sintering. A combination of experimental and theoretical studies shows that the isolated framework In(III) species serve as the anchoring sites for Pt species, precluding the migration and sintering of Pt species in the oxidative atmosphere at ≥650 °C. The catalyst comprising subnanometer PtIn clusters exhibits long-term stability of >1000 h during a cyclic reaction-regeneration test for ethane dehydrogenation reaction.

Boosting the Stability of Subnanometer Pt Catalysts by the Presence of Framework Indium(III) Sites in Zeolite

AbstractSubnanometer metal clusters show advantages over conventional metal nanoparticles in numerous catalytic reactions owing to their high percentage of exposed surface sites, abundance of under‐coordinated metal sites and unique electronic structures. However, the applications of subnanometer metal clusters in high‐temperature catalytic reactions (&gt;600 °C) are still hindered, because of their low stability under harsh reaction conditions. In this work, we have developed a zeolite‐confined bimetallic PtIn catalyst with exceptionally high stability against sintering. A combination of experimental and theoretical studies shows that the isolated framework In(III) species serve as the anchoring sites for Pt species, precluding the migration and sintering of Pt species in the oxidative atmosphere at ≥650 °C. The catalyst comprising subnanometer PtIn clusters exhibits long‐term stability of &gt;1000 h during a cyclic reaction‐regeneration test for ethane dehydrogenation reaction.

Single-coated thick superconducting films for metal–organic deposition using trifluoroacetates

Metal-organic deposition using trifluoroacetates (TFA-MOD) is known to yield uniform superconducting wires by a liquid growth mode. However, it has been difficult to prepare thick films because of drying stress during the calcining process. To avoid the drying stress, conventional crack-preventing chemicals such as H(CH2)8COOH are applied in conventional metal–organic deposition. However, large amounts of hydrogen atoms react with fluorine atoms during calcining process in TFA-MOD, and the consequent increased harmful carbon residue decreases superconductivity of the resulting films. To avoid the chemical reaction, new crack-preventing chemicals such as H(CF2)8COOH were applied to prepare single-coated thick films. A low ratio of hydrogen atoms decreases the chemical reaction and generates hydrogen fluorine gas, consequently suppressing the carbon residue. Above the calcining temperature, the crack-preventing chemical is decomposed into low-boiling-point chemicals such as CF2CF2 or CF3CF3. Consequently, single-coated thick film having low carbon residue and sufficient superconducting current per width was realized. For a long time, the authors have studied other possible candidate crack-preventing chemicals. Newly introduced fluorine ion measurement of decomposed materials during the calcining process revealed the nature of the crack-preventing chemicals. Based on the accumulated results, we have concluded that among over one million chemicals there are only two groups suitable for preparing single-coated thick superconducting films by TFA-MOD. One group is hydrogenated perfluoro-carboxylic acids such as H(CF2)8COOH and the other group is perfluoro di-carboxylic acids. With H(CF2)8COOH, using a single-coating process we were able to achieve a 560 nm-thick YBa2Cu3O6.93 film having Jc of 4.70 MA/cm2 (77 K,0T). Compared with a standard 150 nm-thick YBa2Cu3O6.93 film having Jc of 7.70 MA/cm2 (77 K,0T), the critical current per width is improved to about 227 %.

Design and optimization of bilayer structure in metal foam flow field for proton exchange membrane fuel cell

The balance between water discharge and mass transfer within metal foam flow field is vital for elevating the performance of proton exchange membrane fuel cell (PEMFC). To obtain an improved balance, this work designs a novel bilayer structure with two types of PPI (pore per inch) for metal foam flow field. Experimental and numerical results confirmed that arranging a metal foam featuring a smaller PPI in the layer 1 near the membrane electrode assembly (MEA) and a larger PPI in the layer 2 away from the MEA is beneficial to enhance the output performance. The excellent PPI combination for balancing mass transfer and water discharge involves utilizing a 50 PPI metal foam for the layer 1 and 110 PPI metal foam for the layer 2. Compared to conventional metal foam with 50 PPI, metal foam flow field with excellent PPI combination showcases a 11.2 % increase in water discharge and a 13.2 % boost in mass transfer, leading to a notable 23.5 % performance enhancement. Similarly, compared to conventional metal foam with 110 PPI, there is a 7.3 % decrease in mass transfer but a significant 29.5 % increases in water discharge, leading to a 15.2 % performance improvement.

Nanoscale Trench Gate Engineered JAM Gate-All-Around (TGE-JAM-GAA) Label-Free BioFET for Charged/Neutral Biomolecules Detection

In this manuscript, a Trench Gate Engineered Junctionless Accumulation Mode Gate-All-Around (TGE-JAM-GAA) BioFET structure has been proposed and critically analyzed for the label-free identification of biomolecules using extensive numerical device simulations. This device is superior in terms of a variety of performance metrics, including higher sensitivity, a larger shift in threshold voltage, drain current, transconductance, and the ION/IOFF current ratio. These improvements are due to both the triple metal gate engineering and the trench gate. A comparative analysis of TGE-JAM-GAA BioFET has been performed with a triple metal normal gate JAM Gate-All-Around FET (TMNG-JAM-GAAFET) and a conventional single metal normal gate JAM Gate-All-Around FET (SMNG-JAM-GAAFET) biosensor. For instance, in the case of APTES biomolecules, the drift in threshold voltage obtained is 236.24 mV, which is 58.75% and 159.18% higher than that of the TMNG-JAM-GAAFET and SMNG-JAM-GAAFET, respectively, demonstrating that the TGE-JAM-GAA BioFET is more suitable for applications in biosensing.

Recent Advances in Anticancer Research of Osmium and Rhodium Complexes

Abstract: Although platinum and ruthenium complexes have been clinically recognized to be the most efficient metal-based anticancer candidates, applied in a wide range of cancer cell lines, their serious toxic effects and drug resistance require the necessity for new metal antitumor complexes. There is excessive interest in the design of new Pt-group metal complexes, including osmium and rhodium, which have revealed great chemotherapeutic potential. They have demonstrated modes of action that differ from those of the most broadly-used in clinical practice platinum- and rutheniumbased compounds. Os and Rh complexes are equipotent to their platinum and ruthenium analogues. Many Os- and Rh-based complexes with strong antitumor activity and low toxic effects have been developed and recognized for their antineoplastic activity in the last few years. Some of them have exposed different action profiles from the conventional anticancer metal complexes. That is why they might serve as a possible alternative that deserves more investigation, though limited studies on their biological effects have been reported, which is in contrast with the classical isoelectronic Pt and Ru complex compounds. Studies of Os and Rh complexes are currently attracting scientific attention. Recent developments of this interesting class of novel chemotherapeutic agents have been reviewed.

Substrate‐Free Terahertz Metamaterial Sensors With Customizable Configuration and High Performance

AbstractMetamaterials based on quasi‐bound states in the continuum (qBICs) with manipulable resonance quality (Q) factors have provided a standout platform for cutting‐edge terahertz (THz) sensing applications. However, most so far have been implemented as conventional metal patch structures with adjacent substrate layers, incurring the limitation of insufficient light‐matter interaction due to substrate effects. Here, qBIC‐driven metamaterials with substrate‐free metallic aperture structures for tailoring light‐matter interactions and exhibiting near‐ideal sensing performance is introduced. Specifically, it is incorporated ultrafast femtosecond laser processing technology to fabricate H‐type metallic aperture metamaterials with accessible high‐contrast Q factor resonances allowed by in‐plane symmetry breaking. Correspondingly, stronger light field energies are applied to the interactions due to completely eliminating the confinement of the substrate effect, enabling experimental sensitivity of up to 0.86 THz RIU−1 for the qBIC resonance, 1.9 times that of the conventional dipole resonance. Moreover, a high Q qBIC resonance achieved by optimized asymmetry parameter is exploited for detecting ultrathin layers of L‐proline molecules as low as 0.87 nmol. It is envisioned that this approach will deliver insights for real‐time, precise, and high‐performance detection of trace biomolecules, and open new perspectives for realizing ideal performance metadevices.

Unveiling the mechanistic synergy in Mn-doped NiO catalysts with atomic-burry structure: Enhanced CO oxidation via Ni-OH and Mn bifunctionality

The development of non-noble metal catalysts for low-temperature CO oxidation is a pivotal subject in various disciplines. In this study, an optimized Mn-doped NiO catalyst (Mn-NiO-0.5), prepared via aerosol pyrolysis with an equal molar ratio of Ni to Mn, demonstrates remarkable performance. It achieves an 82 % CO conversion at -20 °C and a 100 % conversion between 10 °C and 800 °C. The catalyst’s turnover frequency (TOF) for CO oxidation significantly surpasses that of previously reported noble-metal-based catalysts, underscoring its superior efficiency. Dynamic analyses suggest that the enhanced catalytic activity is a result of the unique atom burr structure, which presents an extensive surface area replete with abundant active sites. This structural feature is instrumental in maximizing the catalyst’s interaction with CO molecules. Experimental findings, corroborated by density functional theory (DFT) calculations, elucidate the mechanism of CO oxidation on the Mn-NiO-0.5 catalyst. The process is facilitated by the synergistic action of bimetallic sites, where the Ni–OH site acts as the primary adsorption point for CO. Subsequently, the CO is oxidized to bicarbonate through the interaction with the oxygen (O or O2) at adjacent Mn sites. This pioneering study introduces a paradigm-shifting insight: the effectiveness of non-noble metal oxide catalysts can now compete with, and in some cases, outperform their noble metal counterparts. This breakthrough is set to transform the industry, presenting a compelling alternative to conventional noble metal catalysts and propelling the evolution of state-of-the-art environmental conservation technologies.

Thermal and Thermomechanical Analysis of Amorphous Metals: A Compact Review

Metallic glasses are amorphous metals that are supercooled to a frozen, glassy state and lack long-range order, in contrast to conventional metal structures. The lack of a well-ordered structure largely contributes to the unique properties exhibited by these materials. However, their synthesis and processability are defined and thereby constrained by a plethora of thermal and mechanical parameters. Therefore, their broader utilization in the scientific field and particularly in the related industry is somewhat hindered by the limitations related to preparing them in higher amounts. This may be overcome by changing the approach of metal glass formation to a bottom-up approach by utilizing solid-state plasma techniques, such as spark plasma ablation. Another important aspect of amorphous metals, inherently related to their non-equilibrium metastable nature, is the necessity to understand their thermal transformations, which requires unconventional thermal analysis methods. Therefore, this minute review aims to highlight the most important conceptual parameters behind configuring and performing conventional and advanced thermal analysis techniques. The importance of calorimetry methods (differential and fast scanning calorimetry) for the determination of key thermal properties (critical cooling rate, glass-forming ability, heat capacity, relaxation, and rejuvenation) is underscored. Moreover, the contributions of thermomechanical analysis and in situ temperature-dependent structural analysis are also mentioned. Namely, all of the mentioned temperature-dependent mechanical and structural analyses may give rise to the discovery of new glass systems with low critical cooling rates.