An attempt has been made (1) to develop an expression for evaluating irreversibility due to vapour-liquid contact on trays, and (2) to assess the effects of the following parameters on the irreversibility of the total process: (1) relative contribution of different components to the total process irreversibility, i.e. the relative effects of the column trays, condenser, reboiler and associated fluid handling system, (2) variation in column configuration parameters like feed plate location and heat removal from the trays using circulation flux, (3) variation of the major design parameters of the sieve trays, i.e. hole diameter and weir height, and thereby evolve a strategy for performance optimization based on process irreversibility
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