Abstract A brief history of the reasons leading up to the initiation of this project is followed by a description of the geographical location and geological significance of the chosen site. An initial phase of test pitting produced evidence which warranted a follow-up phase of continuous flight auger drilling along existing tracks. This work in turn indicated that serious exploration at great expense was warranted and a relatively powerful, brand new, drilling rig, capable of both coring and drilling through substantial thicknesses of overburden, was purchased. Several years of drilling, much of it on a 50m grid, subsequently proved the existence of a viable quantity of resource beneath an acceptable depth of overburden. Simultaneous testing of the core samples for a range of physical properties (as per BS 812) indicated the materials to be of acceptable quality for the anticipated markets, including rail ballast for high speed tracks. The drilling information was supplemented by a limited amount of geophysical work, mainly employing a shallow seismic refraction technique. Initial quarry planning studies indicated that a viable reserve could be generated by stripping overburden to a depth of 40 m around the periphery, and a planning application for areas of quarrying and overburden disposal was submitted. After considerable discussion and some modification, permission was granted, subject to a large number of conditions. Phased overburden stripping will ultimately involve several million cubic metres. This site will be subject to a full investigation as required by Section 9 of the Mines & Quarries (Tips) Regulations and this will determine the angles of safety for both the cut slopes and the deposited overburden. Preliminary configurations for the quarry, in terms of face heights, batter angles and bench widths were determined from geotechnical logging of the cores, the results of which were subsequently augmented by detailed mapping of the early exposures created. Full site investigations were also carried out for the location of load bearing structures.