Today, almost any material can be cut with a laser. CO2 laser cutting is a promising technology for textiles, offering precision and flexibility. Unlike synthetic textiles, natural fibers such as cotton and wool do not melt when exposed to the heat of the laser beam, which can cause undesirable discoloration during laser treatment. Therefore, the power of the laser source and the speed of the process, as well as accurate matching to the material being processed, are critical to achieving optimal results in laser cutting of such blended fabrics. In this work, a theoretical model based on the energy balance equation is developed to estimate the cutting depth and speed by calculating the effective thermal properties of a fabric composed of two different fibers. By altering the laser parameters, a sequence of trials was performed on Fustian fabric comprising 45 % wool and 55 % polyester. The results indicate that a continuous CO2 laser with an output power of 45 watts at a speed of 30 mm/s can cut 10 layers of fabric while maintaining superior quality. The suggested model is in line with the experimental findings. Moreover, the theoretical framework correctly predicts how varying blend ratios in the material affect the cutting process based on further tests carried out. These results are significant for the future development of laser technology in the apparel industry.
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